Orbital Wrapper for Long Bars: 3-Band Wrapping

Name: Pikkade varraste orbitaalmähis: kolme riba mähkimine kindlates punktides täisspiraali asemel
Uploaded: 2026-03-30T08:58:46+00:00
Duration: 1 min 46 s
Description: Poolautomaatne orbitaalpakkeseade FHOPE-R200 töötleb 30–35 kaubaalust tunnis kandevõimega 1200 × 1200 × 2000 mm, vähendades käsitsi pakkimise tööjõudu 75% võrra farmaatsia-, toiduainetetöötlemis- ja logistikarakendustes.

Kokkuvõte This clip from our workshop shows our orbital wrapper for long objects wrapping three short bands along a round bar. The bar is centred in the ring by hand-wheel units, the ring wraps one band, the bar moves on and the next band is wrapped. Our F series rod wrapper handles products 200–500 mm across and 2,000–10,000 mm long, with ring speeds of 30–60 r/min. Below we cover band wrapping, the data and a worked example for time per band.

Mida klipp näitab

The clip is filmed in our workshop, close to the ring.

Samm	Mida sa näed
Sissetoomine	A long round bar rests on rollers and passes through the centre of a grey ring frame
Kinnitamine	Hand-wheel centring units on each side hold the bar on the ring axis
Pakke	The ring turns and lays a short band of orange wrap round the bar at one position
Indekseerimine	The bar moves on and the ring wraps the next position, so the bar carries separate bands
Mähi pea	A close-up shows the wrap roll on its carriage beside the ring

The result is three short wrapped bands along the bar rather than a full spiral, which uses less material where the bands only need to hold or protect at set points.

Band wrapping or full spiral

Bands at set points. The ring wraps only where the bar or bundle needs holding, such as near the ends and the middle.
Full spiral. The bar travels through while the ring turns, so the wrap covers the whole length.
Same machine. Our rod wrapper sets the packaging position automatically, so the same ring can do either pattern.
Materjali valik. PE stretch film, knit belt or VCI paper can be used.

Rod wrapping machine data

Our published data for the F series rod wrapping machine:

Kirje	Avaldatud väärtus
Product OD	200–500 mm
Toote pikkus	2,000–10,000 mm
Helina kiirus	30–60 p/min
Mähkimiskiirus	2–12 m/min
Kattumine	20-90%
Mähismaterjal	PE-veniv kile, kootud vöö, VCI-paber
võim	6.8 kW, vahelduvvool 380 V 50 Hz või tellida
Kontroll	PLC and HMI; speed by converter

Wrapping tension is set by a brake, and the machine alarms automatically on a fault.

Bands per bar

Töötatud näide (illustreeriv). If each band takes 6 ring turns at 60 r/min, the ring needs 6 ÷ 60 = 0.1 minute, or 6 s, per band. Three bands then take about 18 s of ring time per bar, plus the indexing time between positions.

Valiku kontroll-leht

Bar or bundle OD and length.
Bands at set points or a full spiral.
Ribade arv ja nende asukohad.
Mähimismaterjal.
Online with the bar line or offline, as on our economic horizontal orbital stretch wrapper for pipe and tube.

ohutus

The ring turns close to the centring units, and the operator sets the hand wheels before the cycle. We guard the ring zone to the risk assessment and set the controls so the ring turns only when the operator is clear. For CE markets we apply ISO 12100:2010 and ET 415-10: 2014.

Inseneri KKK

Q: What is 3-band orbital wrapping? A: The ring wraps three short bands at set points along the bar instead of a full spiral.

Q: What sizes does the rod wrapper take? A: OD 200–500 mm and length 2,000–10,000 mm on our published range.

Q: How fast is the ring? A: 30–60 r/min, with wrapping speed 2–12 m/min for full spirals.

Q: Can it wrap a full spiral as well? A: Yes. Packaging position is set automatically, so the same ring can wrap bands or a spiral.

K: Milliseid pakkematerjale saab kasutada? V: PE-venitavat kilet, kootud vööd või VCI-paberit.

Q: How long does one band take? A: About 6 s for 6 ring turns at 60 r/min.

K: Millised standardid kehtivad? V: CE-märgisega turgudel kehtivad ISO 12100 ja EN 415-10.

Järgmine samm

We size an orbital wrapper for long objects in three steps:

Esitage oma paigutusjoonis with product OD, length and weight, band pattern and pieces per hour, to info@fhopepack.com.
Saate pakkumise 48 tunni jooksul masina andmete ja paigutusega.
Broneeri objektiülevaatus Seega kinnitame põrandapinna ja liinide seoseid.