Automaatne terasrullide pakkimisliin: jaam jaama haaval

> **Kokkuvõte**
> A steel coil packaging line replaces crane moves and hand work between strapping, wrapping, weighing and stacking with one automatic flow.
> Our video names each station on screen, from the turnstile downender at the start to the stacker and outfeed conveyor at the end.
> Which stations a line needs follows from the **coil range** and the **dispatch format**. We set both per project.

Sisukord

Mida videos näidatakse

A coil stands on the turnstile at the start of the line, and the cross arm turns it down onto the yellow roller conveyor. The caption reads "Turnstile & coil downender". A strapping head then lowers over the coil and bands it while a worker in a hi-vis vest watches.

Mähis liigub edasi läbi kaalumis- ja sildistusjaama, tsentreerimisjaama ja automaatse mähise pakkimismasina, kus valge pakkematerjal liigub ümber mähise. See kaalutakse ja sildistatakse uuesti, keeratakse mähise ülestõstjaga püsti ja automaatne virnastaja virnastab selle automaatse puidusöötja kõrvale. Virnastatud mähised lahkuvad väljastuskonveierilt. Masinatel on FHOPE GROUP kaubamärk.

Jaamad järjekorras

| Station (as captioned) | What it does |
|---|---|
| Turnstile and coil downender | Takes the coil and turns it from eye vertical to eye horizontal |
| Coil strapping machine | Bands the coil before wrapping |
| Weighing and labeling | Weighs the coil and prints its label |
| Coil centering machine | Centers the coil for the wrapper |
| Automatic coil wrapping machine | Wraps the coil through the eye |
| Weighing and labeling | Weighs and labels the packed coil |
| Coil upender | Turns the coil back to eye vertical |
| Automatic timber feeder and stacker | Places timbers and stacks the coils |
| Outfeed conveyor | Buffers stacked coils for dispatch |

Each station hands the coil to the next on the conveyor, so no crane lift is needed inside the line. For how wrapping and downender stacking fit together on heavy coils, see our [buyer's guide to stretch wrapping and downender stacking](https://www.fhopepack.com/videos/buyers-guide-integrating-automated-stretch-wrapping-and-downender-stacking-systems-for-heavy-steel-coils/).

Miks liin kaalub kaks korda: mähise ja pakendi kaal

Kaalumine enne ja pärast pakendamist annab iga etiketi kohta mähise kaalu ja pakendi kaalu. Illustreeriv näide:

| Üksus | Väärtus |
|---|---|
| First weighing, strapped coil | 8,000 kg |
| Second weighing, packed coil | 8,012 kg |
| Packaging added, 8,012 − 8,000 | 12 kg |

Tavapärasest väärtusest erinev pakendi kaal viitab puuduvale kihile või lisarihmale, seega toimib kontroll ka pakkimiskvaliteedi kontrollina.

Jaamade valimine oma liinile

| If you need | Station to include |
|---|---|
| Coils arrive eye vertical | Turnstile and downender at the infeed |
| Coils leave eye vertical | Upender before stacking |
| Net and gross weight on the label | Two weighing and labeling points |
| Timbers between stacked coils | Timber feeder beside the stacker |
| A buffer before forklifts or cranes | Outfeed conveyor |

Smaller lines can start with strapping, wrapping and one weighing point and add stations later. For service centers packing slit coils, see our [slit coil packing line](https://www.fhopepack.com/videos/automated-slit-coil-packing-line-for-service-center-boost-your-productivity/).

Juhtimine ja ohutus

Poolid liiguvad jaamade vahel automaatselt ning alla- ja üleslaadimismasin ning virnastaja pööravad ja tõstavad raskeid koormaid. Virnastajat ja puidu etteandjat ümbritseb kollane kaitsepiire. Hoidke inimesed liini töötamise ajal valvatud aladest eemal ja sisenege jaama ainult siis, kui see on peatatud ja isoleeritud.

Kohaldatavad standardid sõltuvad sihtturust. CE-turgude puhul kehtestab ISO 12100 riskihindamise meetodi ja EN 415-10 pakkimismasinate üldised nõuded.

Terasrullide pakkimisliini valiku kontroll-leht

- [ ] Coil OD, ID, width and weight range.
- [ ] Eye position at infeed and at dispatch.
- [ ] Strapping and wrapping materials.
- [ ] Label content and weighing points.
- [ ] Stacking pattern and timbers.
- [ ] Coils per hour and building layout.

Inseneri KKK

Q: What stations does the line have?
A: Turnstile downender, strapping, weighing and labeling, centering, wrapping, a second weighing and labeling, upender, timber feeder, stacker and outfeed conveyor.

Q: Why weigh twice?
A: To print coil weight and packaging weight; in our example 8,000 kg and 8,012 kg give 12 kg of packaging.

Q: Why turn the coil down and up again?
A: The wrapper works eye horizontal, while stacking and dispatch use eye vertical.

Q: How do coils move between stations without a crane?
A: Roller conveyors carry each coil from one station to the next.

Q: Can I start with fewer stations?
A: Yes. Strapping, wrapping and one weighing point can come first and the rest later.

Q: Is the stacker guarded?
A: Yes. Yellow guarding surrounds the stacker and timber feeder.

Järgmine samm

Planeerime teie terasrullide pakkimisliini kolmes etapis:

1. **Submit your layout drawing** with coil sizes, output and building layout to **info@fhopepack.com**.
2. **Receive a proposal within 48 hours**, with the station list and layout.
3. **Book a site survey** to check the building, crane access and floor.

- [Automaatne mähiste pakkimisliin](https://www.fhopepack.com/Automatic-Coil-Packing-Line/)
- [Coil upender](https://www.fhopepack.com/Coil-upender.html)
- [Video: automatic steel coil strapping machine](https://www.fhopepack.com/videos/automatic-steel-coil-strapping-machine/)

Allikad

- Line content: FHOPE engineering team, 2026-10-04
- Station names: on-screen captions in our video
- Weighing example: our worked example, illustrative values
- Machine in action: [our video on YouTube](https://www.youtube.com/watch?v=Pz8KtUrYh2Q)
- Standardite ulatus: [ISO 12100:2010](https://www.iso.org/standard/51528.html), [EN 415-10:2014](https://www.nen.nl/en/nen-en-415-10-2014-en-191845)

Viimati üle vaadatud: 2026-10-04

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