Poolautomaatne orbitaalmähis pikkade profiilide jaoks: üks tsükkel

> **Kokkuvõte**
> A semi-automatic orbital wrapper wraps long products in stretch film as they pass through a rotating ring, with one operator loading by hand. In this clip one profile goes from loading to the outfeed in about 18 s, with about 9 s of wrapping.
> Our S200 semi-automatic horizontal orbital wrapper is specified for products over 300 mm long, 10 to 200 mm across and 10 to 100 kg, configured per project.

Sisukord

Mida klipp näitab, järjekorras

Masinal on ümmarguse rõngasava ümber valge raam, vasakul kollane rull-sisestusava, paremal väljastusava ja ees vasakul juhtpost. Postil on punane avariiseiskamisnupp, vähemalt neli musta ja halli nuppu ning rida punaseid, rohelisi ja kollaseid lampe.

1. **0 to about 6 s.** The machine is at rest with no product.
2. **About 12 to 15 s.** An operator walks in from the left and lays a long silver metal profile on the infeed rollers. The machine has not started.
3. **About 18 to 21 s.** The profile has entered the ring and the wrapping starts. The operator has stepped back to the left and does not intervene.
4. **About 24 to 27 s.** The ring completes the wrap around the profile.
5. **About 27 to 30 s.** The profile moves out onto the outfeed and stops.
6. **About 33 to 39 s.** The ring is empty and the machine waits for the next piece.

Kuidas poolautomaatne orbitaalmähis töötab

Horisontaalses orbitaalpakendis on kilerull paigaldatud rõngale, mis pöörleb ümber toote, samal ajal kui toode konveieritel läbi selle liigub. Kile asetatakse spiraalselt ja konveieri kiirus rõnga kiiruse suhtes määrab kattuvuse. Poolautomaatne tähendab, et operaator laadib ja mahalaadib käsitsi, samal ajal kui konveierid, rõngas ja kilekelk töötavad automaatselt.

See jaotus sobib partiidena valmistatud pikkade toodete, näiteks profiilide, lattide, torude ja liistude puhul.

| Part of our S200 | Role |
|---|---|
| Entrance conveyor, motor drive | Carries the product into the ring |
| Ring with film carriage | Lays the film around the product |
| Outlet conveyor, motor drive | Carries the wrapped product out |
| Control post | Start, stop and emergency stop |

Klambri mähkimistsükli aeg

| Step on the clip | Time window | Duration |
|---|---|---|---|
| Manual loading | about 12 to 15 s | about 3 s |
| Infeed into the ring | about 15 to 18 s | about 3 s |
| Wrapping | about 18 to 27 s | about 9 s |
| Out to the outfeed | about 27 to 30 s | about 3 s |
| Loading to outfeed | about 12 to 30 s | about 18 s |

Mähkimisaeg sõltub toote pikkusest: fikseeritud konveieri kiirusel veedab pikem tükk rõngas kauem aega. S200 töötab konveieritega kiirusel 4–12 m/min, seega läbib 2 m pikkune tükk rõnga 10–30 sekundiga.

S200 spetsifikatsioonid

| S200 semi-automatic horizontal orbital wrapper | Specification |
|---|---|
| Product length | over 300 mm |
| Product size across | 10 to 200 mm |
| Product weight | 10 to 100 kg |
| Entrance and outlet conveyor | 2,000 mm each, motor driven |
| Conveying speed | 4 to 12 m/min |
| Ring speed | 20 to 120 r/min |
| Power | about 2.1 kW, AC 380 V, 60 Hz |
| Film | LLDPE stretch film, 120 to 200 mm wide |

Taktikontroll

Illustreeriva eesmärgi puhul 120 tükki tunnis on takt 3,600 ÷ 120 = 30 s. Klambritsükkel laadimisest väljastamiseni on umbes 18 s, jättes pakitud tüki mahalaadimiseks ja järgmise pealevõtmiseks umbes 12 s. Pikemate tükkide puhul kasutage konveieri kiirust pakkimisaja hindamiseks ja kontrollige seda oma taktiga.

Poolautomaatse orbitaalmähise valiku kontroll-leht

- [ ] Product length, size across and weight: over 300 mm, 10 to 200 mm and 10 to 100 kg on the S200.
- [ ] Single pieces or small bundles.
- [ ] Film width and overlap for the protection you need.
- [ ] Output per hour and the length mix.
- [ ] Space for the 2,000 mm infeed and outfeed conveyors.
- [ ] Options: different packing material, conveyor length, automatic cutter.

Juhtimine ja ohutus

Pöördrõngas ja konveieri haakepunktid on ohtlikud tsoonid. Operaator asetab profiili klambrile, kui masin seisab, ja astub enne mähkimise alustamist tagasi. Hoidke käed rõnga avast masina töötamise ajal eemal.

Enne kui keegi kile sisse keerutab, ummistust kõrvaldab või rõnga sees töötab, peatage, isoleerige ja lukustage ümbris.

Kohaldatavad standardid sõltuvad sihtturust. CE-turgude puhul kehtestab ISO 12100 riskihindamise meetodi ja EN 415-10 hõlmab pakendamismasinate üldnõudeid, mis sätestavad kaitsepiirded ja avariiseiskamisseadise.

Inseneri KKK

Q: How long does one wrap take?
A: On the clip, about 9 s of wrapping and about 18 s from loading to outfeed. Longer pieces take longer, at a conveyor speed of 4 to 12 m/min.

Q: What product sizes fit the S200?
A: Products over 300 mm long, 10 to 200 mm across and 10 to 100 kg, wrapped in 120 to 200 mm LLDPE stretch film.

K: Mida poolautomaatne siin tähendab?
A: The operator loads and unloads by hand; the 2,000 mm conveyors, the ring at 20 to 120 r/min and the film carriage run automatically.

Järgmine samm

Poolautomaatse orbitaalmähise suuruse määramine toimub kolmes etapis:

1. **Submit your layout drawing** with the product length, size across, weight and output target, to **info@fhopepack.com**.
2. **Receive a proposal within 48 hours**, including the ring size, the conveyor lengths and the cycle check against your takt.
3. **Book a site survey** so we confirm the floor space, the loading position and the power supply.

- [Semi-automatic horizontal orbital wrapper S200](https://www.fhopepack.com/Semiauto-horizontal-wrapper/Semiauto-horizontal-orbital-wrapper-S200.html)
- [Semi-automatic horizontal film wrapping machine S300](https://www.fhopepack.com/Semiauto-horizontal-wrapper/Semiauto-orbital-wrapping-machine-S300.html)
- [Coil wrapping machine with taping and label printer](https://www.fhopepack.com/videos/coil-wrapping-machine-with-tapping-and-barcode-printer/)
- [Okastraadiga pakkimismasin](https://www.fhopepack.com/videos/razor-wire-packing-machine-and-barbed-wire-wrapping-machine/)

Allikad

- Wrapper specifications and options: [S200 semi-automatic horizontal orbital wrapper product page](https://www.fhopepack.com/Semiauto-horizontal-wrapper/Semiauto-horizontal-orbital-wrapper-S200.html)
- Klipi ajastus: kaadriajastus võetakse klipist, kaadrite vahel 3 sekundit
- Machine in action: [our video on YouTube](https://www.youtube.com/watch?v=zy6JavSxyj8)
- Standardite ulatus: [ISO 12100:2010](https://www.iso.org/standard/51528.html), [EN 415-10:2014](https://www.nen.nl/en/nen-en-415-10-2014-en-191845)

Viimati üle vaadatud: 2026-10-05

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