> **Kokkuvõte**
> **The automatic orbital stretch wrapper applies a protective bubble film layer and an orbital stretch film wrap to door panels and long furniture loads in one pass.** The product stays stationary while the film carriage orbits it, with ring speed from 20 to 60 RPM over a 5 to 15 m/min conveyor. This guide covers the process stages, the parameter table, and the film layering points.
Sisukord
- Mida ümbris teeb
- Miks uksepaneelide jaoks orbitaal
- Pakkimisprotsess
- Toode ja jõudlus
- Kilekihid ja eelvenitus
- Juhtimine, võimsus ja sertifitseerimine
- Rakendused
- Masina valiku kontroll-leht
- Ohutus, lisavarustus ja hooldus
- Inseneri KKK
- Järgmine samm
- Seotud lugemine
- Allikad ja standardid
Mida ümbris teeb
Masin pakib lamedaid ja piklikke tooteid, näiteks uksepaneele, pehmendava mullikihi ja veniva kilekihiga, ilma et koorem pöörleks. Uksepaneelid läbivad konveieril rõnga, samal ajal kui kilevanker nende ümber tiirleb, nii et pikad paneelid väljuvad ühtlaselt pakituna ja transportimiseks valmis.
Kahekordne dosaator mahutab mõlemad kiled, mis on selle kiletaja ülesanne, mida tavaline orbitaalseade ei suuda. Valmis paneelidele paigaldame kõigepealt mullkihi ja seejärel orbitaalvenituskiled, nii et valmis pind ei puutu kunagi otse venituskilega kokku.
Miks uksepaneelide jaoks orbitaal
Pöördlauaga kiletaja pöörab koormat, mis sobib kaubaalustega kastidele, kuid mitte pikkadele lamedatele paneelidele. Orbitaalkiletaja hoiab toote paigal ja pöörab kilekelku selle ümber, mis on sobiv paigutus uksepaneelide, aknaraamide, alumiiniumprofiilide ja mööblidetailide jaoks.
Üle 2 m pikkuste uksepaneelide puhul on praktiline valik orbitaalpaigutus. Rõngas loob ava, millest koorem läbi liigub, ja konveier kannab koorma läbi selle, seega ei piira pikkust pöörlev platvorm.
Pakkimisprotsess
Tsükkel juhib paneeli ühe PLC juhtimise all läbi seitsme etapi.
| Step | Stage | Function |
| :--- | :--- | :--- |
| 1 | Infeed | panels conveyed into the wrapping zone with automatic indexing |
| 2 | Product sensing | photo-eyes detect leading and trailing edges to start the cycle |
| 3 | Bubble layer | secondary dispenser applies the cushioning layer first |
| 4 | Orbital wrap | ring orbits the panel as it moves through the aperture |
| 5 | Overlap control | ring speed synchronized with conveyor speed |
| 6 | Cut and seal | automated clamping, cutting and tail sealing for the next cycle |
| 7 | Outfeed | wrapped panel conveyed to staging |
Toode ja jõudlus
Ümbrise suurus määratakse tooteümbrise, mitte paneeli tüübi järgi.
| Parameeter | Vahemik |
| :--- | :--- |
| Maximum length | unlimited in practice, depending on the conveyor setup |
| Maximum width | up to 1200 mm (aperture determined) |
| Maximum pass-through height | up to 2400 mm (sets the ring aperture) |
| Product weight | up to 500 kg, frame construction dependent |
| Ring speed | 20 to 60 RPM, variable |
| Conveyor speed | 5 to 15 m/min, adjustable |
| Throughput | 30 to 80 panels per hour, depending on length and wrap pattern |
| Pre-stretch | 250 to 300% |
Kilekihid ja eelvenitus
Kaks kilet jooksevad läbi kahekordse dosaatori ja asetatakse eraldi.
| Layer | Material and size |
| :--- | :--- |
| Stretch film | LLDPE, 15 to 23 µm |
| Bubble film | PE, 3 to 10 mm bubble height |
| Stretch film width | 500 mm standard |
| Bubble film width | 500 to 1000 mm |
| Film roll core | 76 mm (3-inch) standard |
| Max roll outside diameter | 300 mm to reduce changeover frequency |
| Tension control | electronic, servo-driven |
250–300% eelvenitus venitab kile enne paneelini jõudmist, nii et iga rull katab rohkem materjali. Täpne kile kokkuhoid paki kohta sõltub teie mähisemustrist ja seda kinnitatakse iga projekti puhul eraldi.
Juhtimine, võimsus ja sertifitseerimine
Pakkimismasin töötab PLC-l, millel on 10-tolline puutetundlik ekraan ja mis salvestab 50 või enam pakkimisprogrammi, et võimaldada kiiret vahetamist tooteühikute vahel. Raam on C45 süsinikterasest, pulbervärvitud.
| Requirement | Standard configuration |
| :--- | :--- |
| PLC | Siemens S7-1200 or Allen-Bradley |
| HMI | 10-inch touchscreen, diagnostics |
| Electrical | 480 V 3-phase 60 Hz or 400 V 3-phase 50 Hz |
| Compressed air | 6 to 8 bar, 200 L/min consumption |
| Machine weight | 2500 to 4000 kg, depending on size |
| Certification | CE, ISO 13849-1 PLd |
Rakendused
| Industry | Products | Film configuration |
| :--- | :--- | :--- |
| Furniture | door panels, cabinet frames, tabletops | bubble + stretch |
| Building materials | windows, aluminium profiles, PVC extrusions | stretch only |
| Automotive | bumpers, trim pieces, glass racks | foam + stretch |
| Metal fabrication | steel tubes, pipes, bars up to 6 m | VCI + stretch |
| Wood products | flooring planks, moulding, lumber bundles | kraft + stretch |
Kile ja kihtide valik määratakse projektiti eraldi, arvestades transpordikaugust ja valmis pinna tundlikkust. Enne toote saatmist kinnitage meiega ümbriste arv ja kihtide järjekord.
Masina valiku kontroll-leht
| Kirje | Mida projekti kohta kinnitada |
| :--- | :--- |
| Panel envelope | width, height and length on the conveyor |
| Weight | within the 500 kg frame rating |
| Films | bubble height and stretch micron for your panels |
| Speed target | panels per hour and wrap pattern |
| Utility | voltage, frequency, air supply on site |
| Safety accessories | fencing and additional guarding |
| Integration | PLC protocol and plant data |
Ohutus, lisavarustus ja hooldus
Standardvarustusse kuuluvad valguskardinad ja avariipeatused, lisavarustusena on saadaval turvatara, mis kõik vastavad CE masinaehitusnõuetele. Lisavarustusena on saadaval ülemine lehejaotur, integreeritud kaalumissüsteem ja kaugdiagnostika moodul ennustava hoolduse jaoks.
Hooldus on lihtne: puhastage fotosilmi ja andureid iganädalaselt; määrige rõngaslaagreid igakuiselt; kontrollige kilekelgu rihmasid iga kvartali järel; kalibreerige PLC igal aastal. Selle rutiini korral on oodatav kasutusiga üle 10 aasta.
Inseneri KKK
Q: What is the difference between orbital and turntable wrappers?
A: Orbital wrappers keep the product stationary and rotate the film carriage around it, which suits long flat items. Turntable wrappers rotate the load on a platform and suit palletized loads. For door panels over 2 m, orbital is the practical option.
Q: Can bubble film and stretch film run at the same time?
A: Yes. The dual dispenser applies bubble film first as a longitudinal cushioning layer, then the stretch film in 3 to 5 spiral wraps.
Q: What is the throughput?
A: 30 to 80 panels per hour depending on panel length, wrap pattern and conveyor speed. A 2 m panel with a 5-layer wrap typically completes in 45 to 60 seconds.
Q: Is the machine CE certified for Europe?
A: CE certification covers the EU Machinery Directive, including safety fencing, light curtains and emergency stops. We provide the certification documents, and verifiable copies ship before import.
Q: How much film does pre-stretch save?
A: Powered pre-stretch at 250 to 300% stretches the film before application, which lowers film use per pack compared with no pre-stretch. The exact saving per project depends on the wrap pattern and is confirmed with a site trial.
Järgmine samm
1. Email us at info@fhopepack.com with your panel sizes, weights and target rate.
2. We send a layout drawing and orbital wrapper proposal within 48 hours.
3. We arrange a site survey to confirm the envelope, utility supply and conveyor layout.
Seotud lugemine
- [Automatic bag making and shrining machine](https://www.fhopepack.com/videos/automatic-bag-making-shrining-machine/)
- [Automaatne teipimismasin kastide sidumiseks](https://www.fhopepack.com/videos/automatic-tape-binding-machine-for-box/)
- [Semi-automatic aluminium profile packing machine](https://www.fhopepack.com/videos/semi-automatic-aluminum-profile-packing-machine-wrapping-machine/)
- [Automatic square tube bundle making and strapping machine](https://www.fhopepack.com/videos/automatic-square-tube-bundle-making-and-strapping-machine/)
- [FHOPE packaging machinery product lines](https://www.fhopepack.com/Products/)
Allikad ja standardid
- [ISO 12100:2010 — Masinate ohutus. Projekteerimise, riskihindamise ja riski vähendamise üldpõhimõtted](https://www.iso.org/standard/51528.html)
- [EN 415-10:2014 – Pakkimismasinate ohutus. Üldnõuded](https://www.nen.nl/en/nen-en-415-10-2014-en-191845)
- [ISO 13849-1:2023 — Safety of machinery. Safety-related parts of control systems](https://www.iso.org/standard/83615.html)
- FHOPE automatic orbital stretch wrapper with bubble film covering demonstration video, YouTube.
Viimati üle vaadatud: 2026-10-09
