Linka na balení dlouhých rolí fólie a robotická paletizace: Balení těžkých rolí fólií a jejich stohování na palety

> **Shrnutí**
> This clip shows our automatic film sleeving and palletizing system for long, heavy rolls. Rolls run along a green conveyor, a sleeving station draws a tube of film over each roll, and a robot in a fenced cell lifts the sleeved rolls onto pallets. We cover the roll surface with a film sleeve, so no heat tunnel is needed. Roll length, weight and pallet pattern are set per project, so we size each line from your rolls.

Obsah

Co klip ukazuje

Klip sleduje jednu roli z dopravníku na paletu.

| Krok | Co vidíte |
|---|---|
| Infeed | Long black rolls run along a green conveyor inside a guarded area |
| Sleeving | At the sleeving station, a tube of clear film is drawn along the roll |
| Transfer | The sleeved roll moves on to the palletizing cell |
| Palletizing | A blue robot in a fenced cell picks each roll and places it on a pallet |
| Result | Rolls stand in rows on the pallet, ready to be moved out |

Proč balit role do fólie

- **Full surface cover.** The film tube covers the whole roll surface against dust and moisture.
- **No heat.** Sleeving needs no shrink tunnel, so heat-sensitive roll goods are not exposed to hot air.
- **Clean handling.** The robot grips a covered roll, so the roll surface is not touched.
- **One line.** Sleeving and palletizing run on one conveyor, with no forklift or crane between them.

Délka fólie a zatížení palety

**Pracovní příklad (ilustrativní).**

| Položka | Hodnota |
|---|---|
| Roll (illustrative) | 2,000 mm long, 300 mm diameter |
| Film tube per roll, 2,000 + 2 × 150 mm end overlap | 2,300 mm |
| Pallet (illustrative) | 1,200 × 1,000 mm |
| Rolls standing on end per pallet, (1,200 ÷ 300) × 3 rows across 1,000 mm | 12 rolls |

Šířku fólie, překrytí konců a vzor stohování nastavíme dle velikosti vaší role a palety.

Co si nastavujeme pro každý projekt

| Nastavení | Záleží na |
|---|---|
| Sleeve film size | Roll diameter and length |
| Robot gripper | Roll weight and surface |
| Stacking pattern | Pallet size and roll size |
| Conveyor length | Roll length and buffer |
| Pallet handling | Manual or automatic pallet feed |

Kontrolní seznam pro výběr

- [ ] Roll length, diameter and weight.
- [ ] Core size, if the robot grips the core.
- [ ] Film type and thickness.
- [ ] Rolls per hour.
- [ ] Pallet size and stacking pattern.
- [ ] Floor space for the robot cell.

Bezpečnost

- The robot works inside a fenced cell; stop the cell before entering.
- Keep clear of the sleeving station while it runs.
- Stop the conveyor before clearing a film jam.
- Pro trhy CE je linka navržena podle norem ISO 12100 a EN 415-10.

Často kladené otázky k inženýrství

Q: What does this line do?
A: It sleeves long, heavy rolls in a tube of film and stacks them on pallets with a robot.

Q: Why sleeve instead of shrink wrap?
A: Sleeving covers the roll without a heat tunnel, so the roll is not exposed to hot air.

Q: How is the film tube length set?
A: Roll length plus an overlap at each end; a 2,000 mm roll with 150 mm overlaps takes about 2,300 mm in the worked example.

Q: How many rolls fit on one pallet?
A: It depends on roll diameter and pallet size; 12 rolls of 300 mm diameter stand on a 1,200 × 1,000 mm pallet in the worked example.

Q: How is the robot made safe?
A: It works inside a fenced cell with guarded access.

Otázka: Které normy platí?
A: Pro trhy CE platí normy ISO 12100 a EN 415-10.

Další krok

Dimenzování linky na balicí a paletizační linky provádíme ve třech krocích:

1. **Submit your layout drawing** with roll sizes, weights, rolls per hour and pallet size, to **info@fhopepack.com**.
2. **Receive a proposal within 48 hours** with the machine plan and layout.
3. **Book a site survey** so we confirm the cell layout.

- [Automatický portál pro stohování a paletizaci ocelových svitků](https://www.fhopepack.com/videos/eliminating-bottlenecks-why-your-steel-processing-center-needs-an-automated-coil-stacking-line/)
- [PE Top Sheet Dispenser for Automatic Pallet Covering](https://www.fhopepack.com/videos/how-pe-sheet-dispenser-for-automatic-pallet-covering/)
- [Orbital Stretch Wrapper for Bales](https://www.fhopepack.com/videos/how-to-use-an-orbital-stretch-wrapper-for-baling-packing/)
- [Automatic packing lines](https://www.fhopepack.com/Automatic-Packing-Line/)

Zdroje

- Obsah stroje: Inženýrský tým FHOPE, 10. 10. 2026
- Clip: [the video on YouTube](https://www.youtube.com/watch?v=5w22pgugoiY)
- Film length and pallet load: our worked example, illustrative values
- Rozsah norem: ISO 12100:2010; [EN 415-10:2014](https://www.nen.nl/en/nen-en-415-10-2014-cs-191845)
- Načasování návrhu: schválený CTA (návrh do 48 hodin)

Naposledy zkontrolováno: 10. 10. 2026