Vertikální štěrbinová balicí linka do cívek: Jak to funguje

Name: Jak vertikální balicí linka ocelových svitků zpracovává řezané svitků
Uploaded: 2025-05-22T06:04:19+00:00
Duration: 1 min 46 s
Description: > **Executive summary** > This line turns slit coils from a slitting line through eye-vertical tilting, through-the-eye wrapping, operator control stations, and station-to-station conveyor transfer. Packing slit coils eye-vertical makes them stable and easy to stack. Table of Contents What the machine does Why pack eye-vertical Line pace What we…

Shrnutí This line turns slit coils from a slitting line through eye-vertical tilting, through-the-eye wrapping, operator control stations, and station-to-station conveyor transfer. Packing slit coils eye-vertical makes them stable and easy to stack.

Co stroj dělá

Krok	Co se stane,
Sklopení	Upenders turn coils to eye-vertical
obal	Obal pokrývá každou cívku skrz očko
ovládání	Operators at the control stations
Dopravování	Coils move station to station on conveyors
Stohovací	Cívky se stohují na konci linky

An automated vertical slit coil packing line runs as a continuous transfer from the slitting line exit to finished storage. Slit coils from the slitter are held on a multi-arm turnstile, and a down-ender picks individual coils and tilts them 90 degrees to the eye-vertical position. The line then integrates coil down-ending, PET strapping, orbital through-the-eye wrapping, and automated stacking [manufacturer rating].

After tilting, driven conveyors index each flat-lying coil into the strapping and wrapping cells. The orbital wrapper feeds stretch film, paper, or VCI anti-corrosion film through the internal eye and over the outer circumference. The wrapped coil then indexes to a weighing, labeling, and stacking station, where coils are stacked onto pallets ready for forklift transport.

Proč si sbalit vertikálně

Stabilní. Plochá cívka se nemůže rolovat.
Stohovatelné. Úzké cívky se stohují několik vysoko.
Compact. Vertikální cívky typu „eye“ zabírají méně místa na podlaze.
Paleta připravena. Stohy stojí rovně na paletách.

Slit steel coils have narrow strip widths relative to their outside diameters, so they are unstable when resting eye-horizontal and can roll under momentum. In the eye-vertical position the coil rests on its broad flat side face, which gives natural stability, moisture protection, and secure handling through the warehouse [manufacturer rating].

For coils with outside diameters between 300 mm and 500 mm and unit weights between 250 kg and 350 kg, eye-vertical placement allows clean application of high-tension PET strapping combined with moisture-resistant through-the-eye wrapping [manufacturer rating].

Tempo linky

Zpracovaný příklad (ilustrativní).

Položka	Hodnota
Cívky na řezání (ilustrativní)	12
Řezy za hodinu (ilustrativní)	5
Cívky za hodinu, 12 × 5	60
Čas na cívku, 3 600 ÷ 60	60 s

The 60-second takt time is the target average across all inline stations. In plant layouts, the cycle splits across dedicated stations so the slitter exit does not stall:

Down-ending cycle: the 90-degree tilting stroke runs at about 60 s per coil [manufacturer rating].
Strapping cycle: automatic PET strapping heads run feed, tension, seal and cut within ≤15–38 s per strap [manufacturer rating], so two or three radial straps fit inside the single-coil pace window.
Wrapping and stacking: across standard product lines, packing throughput runs 20–40 coils/hr for narrow slit coils (widths 8–500 mm) and 5–8 coils/hr for wide formats (widths 450–1,900 mm) [manufacturer rating].

Co nastavujeme na řádek

nastavení	Záleží na
Naklápěč	Hmotnost cívky
obal	Vrstvy a překrývání
Stohovací	Výška stohu
Dopravník	Cívky za hodinu

Each packing line is configured around specific coil dimensions and throughput targets:

Tilter: down-ender capacities scale from narrow coil frames handling 30 kg–4,000 kg, to heavy-duty hydraulic tilters for 4,000 kg–11,000 kg, and custom mill systems up to 25,000 kg–33,000 kg [manufacturer rating]. Horn extension strokes are matched to slitting widths (up to about 1,800 mm) [manufacturer rating].
Obal: programmable controllers (Siemens S7-1200 or S7-1500F) set the orbital ring speed and film overlap [manufacturer rating]. Media ranges from stretch film to VCI film or composite fabrics for export moisture protection [manufacturer rating].
Stohování: stacking stations take mechanical clamping forks, vacuum lifters, or magnetic plates, with payloads up to 6,000 kg per pallet at stack heights of 1,000 mm including the pallet [manufacturer rating].
Dopravník: roller conveyors use 100 mm rollers in conveying widths up to 1,600 mm [manufacturer rating]. Rollers handling sensitive cold-rolled, stainless or non-ferrous strip are PU-coated to protect the surface [manufacturer rating].

Kontrolní seznam pro výběr

Vnější průměr, vnitřní průměr, šířka a hmotnost cívky.
Cívky na řez.
Řezy za hodinu.
Vrstvy filmu.
Výška stohu.
Rozvržení.

Bezpečnost

Nepřibližujte se k pohybujícím se stanicím.
Zůstaňte za plotem, dokud běží fronta.
Před odstraněním uvíznutého papíru jej zamkněte.
Pro trhy CE je stroj navržen dle norem ISO 12100 a EN 415-10.

Heavy-duty lines add perimeter fencing, light curtains at loading apertures, interlocked service gates and LOTO lockout points across pneumatic, hydraulic and electrical supplies [manufacturer rating].

Často kladené otázky k inženýrství

Q: What does vertical packing mean? A: Coils are handled, wrapped and stacked eye-vertical, resting flat on their side faces.

Q: Why eye-vertical? A: Flat coils cannot roll, stack cleanly on pallets, and present a uniform profile for through-the-eye wrapping.

Q: What pace must the line keep? A: The line pace must match the slitting head. In the worked example the takt is 60 s per coil, with buffers between stations. Standard automated narrow coil lines deliver 20–40 coils/hr [manufacturer rating].

Q: Can strapping be added? A: Yes, before wrapping. A radial PET or steel strapping station is integrated after the down-ender.

Q: Does it take a whole cut? A: Yes. A four-arm turnstile with internal retaining shoes can hold the complete batch of coils from one cut [manufacturer rating].

Otázka: Které normy platí? Odpověď: Pro trhy CE platí normy ISO 12100 a EN 415-10.

Další krok

Balicí linku pro štěrbinové svitky připravujeme ve třech krocích:

Odešlete svůj výkres rozvržení s velikostmi cívek, počtem cívek na řez a počtem řezů za hodinu, info@fhopepack.com.
Získejte nabídku do 48 hodin s údaji o stroji a jeho uspořádáním.
Rezervujte si průzkum lokality Takže potvrzujeme výstup z řezací štěrbiny.