{"id":17411,"date":"2026-08-24T17:00:59","date_gmt":"2026-08-24T09:00:59","guid":{"rendered":"https:\/\/www.fhopepack.com\/zh\/?p=17411"},"modified":"2026-08-24T17:00:59","modified_gmt":"2026-08-24T09:00:59","slug":"full-automatic-cable-rewinding-strapping-packing-machines","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/zh\/full-automatic-cable-rewinding-strapping-packing-machines\/","title":{"rendered":"Full-automatic cable rewinding strapping packing machines"},"content":{"rendered":"<p>Prepared for warehouse operations and procurement managers at cable importing and distribution companies. The requirement is a compact, economical rewinding and packing line for warehouse use \u2014 not a high-speed factory system \u2014 within a EUR 20,000\u201330,000 budget ceiling. This guide compares two candidate configurations, defines the operating parameters that will decide the purchase, and lists the verification steps required before a purchase order is issued. The buyer requirement figures used here are the assumed target specification from the procurement context; they are not supplier-quoted values and must be confirmed in writing.<\/p>\n<p><strong>Terminology used in this guide:<\/strong><\/p>\n<table>\n<thead>\n<tr>\n<th>Term<\/th>\n<th>Plain-English definition<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td><strong>240 mm\u00b2<\/strong><\/td>\n<td>Cross-sectional area of the cable conductor in square millimetres. Power cables of this size are stiff and heavy; the coiling machine must handle the resulting torque and minimum bending radius.<\/td>\n<\/tr>\n<tr>\n<td><strong>EXW (Ex Works)<\/strong><\/td>\n<td>Incoterm under which the quoted price covers the machine only at the supplier&#8217;s factory gate. Freight, insurance, and import handling to Israel are paid by the buyer.<\/td>\n<\/tr>\n<tr>\n<td><strong>Pay-off<\/strong><\/td>\n<td>The station that holds the master drum and feeds cable into the line under controlled braking.<\/td>\n<\/tr>\n<tr>\n<td><strong>Accumulator<\/strong><\/td>\n<td>A buffer loop of cable that keeps tension stable while coils are cut and changed.<\/td>\n<\/tr>\n<tr>\n<td><strong>PVC film<\/strong><\/td>\n<td>Polyvinyl chloride film applied around the finished coil for protection.<\/td>\n<\/tr>\n<tr>\n<td><strong>Strapping<\/strong><\/td>\n<td>Plastic bands applied around a coil \u2014 here, two per coil \u2014 to hold it together.<\/td>\n<\/tr>\n<tr>\n<td><strong>Shrink film<\/strong><\/td>\n<td>A polymer film that contracts tightly around the coil when heat is applied.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<hr \/>\n<h2>\ud83d\udee0\ufe0f Standard Overview<\/h2>\n<iframe width=\"100%\" height=\"420\" src=\"https:\/\/www.youtube.com\/embed\/GC8OV2-gTIU?rel=0\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture\" allowfullscreen><\/iframe>\n<p><strong>The reference specification is the buyer&#8217;s assumed target: cables up to 240 mm\u00b2 conductor cross-section, master drums up to 2,000 kg, finished coils of 50 m or 100 m, fewer than 10 drum changes per day, and roughly 10,000 coils per month. No ISO or CE product certificate was supplied with the documentation; &#8220;standard&#8221; here means the operating range the candidate machines must meet.<\/strong><\/p>\n<p>The buyer is a cable importer and distributor, not a manufacturer. The stated requirement is compact warehouse equipment, not a large continuous production line. Every value in the table below is a procurement target, not a supplier-confirmed figure.<\/p>\n<table>\n<thead>\n<tr>\n<th>Parameter<\/th>\n<th>Assumed requirement<\/th>\n<th>Effect on equipment selection<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Cable type<\/td>\n<td>Flexible and power cables<\/td>\n<td>Pay-off and coiling must handle both cable families without damaging insulation<\/td>\n<\/tr>\n<tr>\n<td>Conductor size<\/td>\n<td>Up to 240 mm\u00b2<\/td>\n<td>Higher stiffness and outer diameter at this cross-section drive motor torque and bending radius<\/td>\n<\/tr>\n<tr>\n<td>Master drum weight<\/td>\n<td>Up to 2,000 kg<\/td>\n<td>Pay-off station must carry the mass and brake smoothly to prevent over-run and kinking<\/td>\n<\/tr>\n<tr>\n<td>Finished coil length<\/td>\n<td>50 m or 100 m<\/td>\n<td>Sets coil diameter, width, and cycle-time calculations<\/td>\n<\/tr>\n<tr>\n<td>Daily drum volume<\/td>\n<td>Fewer than 10 master drums<\/td>\n<td>Low change-over frequency; line speed is secondary to range and package quality<\/td>\n<\/tr>\n<tr>\n<td>Monthly output<\/td>\n<td>~10,000 coils<\/td>\n<td>Drives the labour and throughput analysis in Business Impact<\/td>\n<\/tr>\n<tr>\n<td>Budget ceiling<\/td>\n<td>EUR 20,000\u201330,000<\/td>\n<td>Must be validated station-by-station against the quotation scope<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Two candidate configurations were proposed against this table.<\/p>\n<ul>\n<li>\n<p><strong>Solution 1 \u2014 off-line automatic coiling + strapping + shrinking line.<\/strong> Binding is two straps per coil, with an optional single side strip; a shrink-film stage completes the package.<\/p>\n<\/li>\n<li>\n<p><strong>Solution 2 \u2014 full-auto coiling and wrapping machine.<\/strong> Uses PVC film, not PP woven sheet, with a label device available as an option. An online variant connects directly after the cable extrusion line.<\/p>\n<\/li>\n<\/ul>\n<p>Key Point: The complete online line comprises pay-off \u2192 accumulator \u2192 tension station \u2192 coiling and wrapping machine \u2192 outfeed conveyor. The pay-off feeds cable from the master drum; the accumulator maintains stable tension while coils change.<\/p>\n<hr \/>\n<h2>\ud83c\udfd7\ufe0f Key Changes<\/h2>\n<p><strong>The decision changes the binding material \u2014 two straps plus shrink film (Solution 1) versus PVC film with an optional label device (Solution 2) \u2014 and the line position. Only the online variant of Solution 2 connects after a cable extrusion line. Both configurations solve the same core task: pay-off, measuring, coiling, cutting, and binding.<\/strong><\/p>\n<table>\n<thead>\n<tr>\n<th>Decision point<\/th>\n<th>Solution 1 \u2014 Strapping + shrink<\/th>\n<th>Solution 2 \u2014 PVC film wrapping<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Primary binding<\/td>\n<td>Two straps per coil; optional side strip<\/td>\n<td>Continuous PVC film wrap<\/td>\n<\/tr>\n<tr>\n<td>Wrapping material<\/td>\n<td>Shrink film<\/td>\n<td>PVC film \u2014 not PP woven sheet<\/td>\n<\/tr>\n<tr>\n<td>Label device<\/td>\n<td>Not specified<\/td>\n<td>Available option<\/td>\n<\/tr>\n<tr>\n<td>Line position<\/td>\n<td>Off-line<\/td>\n<td>Off-line, or online after extrusion<\/td>\n<\/tr>\n<tr>\n<td>Station list<\/td>\n<td>Coiling + strapping + shrinking<\/td>\n<td>Pay-off + accumulator + tension + coiling\/wrapping + outfeed conveyor<\/td>\n<\/tr>\n<tr>\n<td>Package characteristics<\/td>\n<td>Rigid, strap-held bundle with shrink cover<\/td>\n<td>Film-conformed wrap; protection depends on film grade and thickness<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Why it matters: the buyer explicitly stated there is no need for a large continuous production line. Off-line placement is the natural warehouse fit; the online variant becomes relevant only if cable extrusion capability is added later.<\/p>\n<p>Observation to verify with the supplier: PVC film wrapping generally provides better dust and abrasion protection than open strapping during road and sea transport. Because the supplier states that Solution 2 uses PVC film rather than PP woven sheet, film grade and thickness must be confirmed in the quotation \u2014 both affect protection level and material cost.<\/p>\n<hr \/>\n<h2>\ud83d\udcc8 Business Impact<\/h2>\n<p><strong>At roughly 10,000 coils per month, the line&#8217;s cost impact is driven by three measurable factors: labour per coil, material waste from length-measurement offset, and damage in transit. At an estimated 455 coils per working day, manual binding would require more than two shifts; automatic strapping or wrapping reduces this to supervised operation.<\/strong><\/p>\n<p>Because the buyer changes fewer than 10 master drums per day, line speed is not the top selection criterion. The three criteria that decide payback are:<\/p>\n<ul>\n<li>\n<p><strong>Labour cost.<\/strong> Manual binding at 3 minutes per coil requires more than two 8-hour shifts to process a day&#8217;s output. An automatic line converts this into minutes of supervision per cycle. (Illustrative figure; see callout box.)<\/p>\n<\/li>\n<li>\n<p><strong>Material waste.<\/strong> A 0.5% length-measurement offset on a 100 m coil gives away 0.5 m per coil \u2014 a material loss across a month of output that is quantified in the callout box below. Measurement accuracy must be confirmed in writing.<\/p>\n<\/li>\n<li>\n<p><strong>Package quality and damage rate.<\/strong> Transit damage affects returns and customer goodwill; the choice between strapping plus shrink and PVC film changes the mechanical protection level.<\/p>\n<\/li>\n<\/ul>\n<p>Budget fit: EUR 20,000\u201330,000 is the stated ceiling. The quotation must confirm whether that amount includes pay-off, measuring, coiling, cutting, and binding or wrapping, or whether any station is priced separately.<\/p>\n<p>Two-machine risk: the buyer requested a two-machine plan if a single unit cannot process 240 mm\u00b2 conductors. A second machine doubles floor space, cost, and maintenance burden. Treat this as a fallback, not the baseline.<\/p>\n<p>Delivery cost: the buyer requested an EXW price, which covers the machine at the supplier&#8217;s factory only. Freight, insurance, and import handling for delivery to Israel are additional and must be quoted by a forwarder.<\/p>\n<blockquote>\n<p><strong>Illustrative Figures \u2014 Confirm with Supplier<\/strong><\/p>\n<p>The following are planning estimates, not supplier-quoted values:<\/p>\n<ul>\n<li>Throughput: ~455 coils\/day, calculated as 10,000 \u00f7 22 working days<\/li>\n<li>Manual binding: ~3 min\/coil \u2192 ~23 labour-hours for 455 coils<\/li>\n<li>Measuring offset: 0.5% \u2192 0.5 m lost per 100 m coil \u2192 5,000 m lost over 10,000 coils<\/li>\n<li>Equipment lead time: 6\u201310 weeks after order (typical for mid-size packing lines)<\/li>\n<li>Sea freight, China \u2192 Israel: 3\u20135 weeks<\/li>\n<\/ul>\n<p>Every figure must be confirmed in writing before the purchase order.<\/p>\n<\/blockquote>\n<hr \/>\n<h2>\ud83d\udee1\ufe0f Compliance Actions<\/h2>\n<p><strong>No external regulation with a specific compliance deadline was identified for this procurement; the binding gates are internal. The buyer must obtain, in writing: the CE Declaration of Conformity (Machinery Directive 2006\/42\/EC, electrical safety per IEC 60204-1), the machine&#8217;s operating limits, and the supplier&#8217;s technical specification for each station.<\/strong><\/p>\n<p>Compliance context: the supplied documentation does not cite any European or Israeli regulation that specifically governs cable re-coiling and packaging. The applicable conformity framework is the CE marking regime for machinery. In the EU, packaging and wrapping machines fall under the Machinery Directive 2006\/42\/EC, with IEC 60204-1:2016 as the harmonized standard for electrical safety of machinery. Note that the Machinery Regulation (EU) 2023\/1230, which repeals the Directive, applies from 20 January 2027; a machine placed on the market before that date remains under the Directive&#8217;s regime. Israel&#8217;s import regime recognizes CE marking for a wide range of machinery, but the buyer&#8217;s customs broker should confirm the current requirements at the time of import. In addition, if the machine ships on a wooden pallet or in a wooden crate, the packaging must meet ISPM 15 (heat treatment or fumigation, marked with the IPPC logo) for clearance into Israel.<\/p>\n<p>The supplier provided the demonstration videos for the buyer&#8217;s internal review. This is a procurement process, and the pace is controlled by the buyer&#8217;s decision gates, not by a regulatory calendar.<\/p>\n<p>Checklist for the request-for-quotation:<\/p>\n<ol>\n<li>\n<p>Ask for the recommended model and its full technical specification.<\/p>\n<\/li>\n<li>\n<p>Request a complete quotation: pay-off, measuring, coiling, cutting, and binding or wrapping.<\/p>\n<\/li>\n<li>\n<p>Demand videos showing the machine running power cables, not only light flexible cables.<\/p>\n<\/li>\n<li>\n<p>Confirm maximum cable diameter and weight per metre.<\/p>\n<\/li>\n<li>\n<p>Confirm maximum pay-off drum diameter, width, and weight.<\/p>\n<\/li>\n<li>\n<p>Confirm finished coil inner diameter, outer diameter, width, and maximum weight.<\/p>\n<\/li>\n<li>\n<p>Confirm measuring accuracy and production speed in writing.<\/p>\n<\/li>\n<li>\n<p>Confirm electrical supply and compressed-air requirements \u2014 the warehouse must have both at the correct capacity.<\/p>\n<\/li>\n<li>\n<p>If one machine cannot reach 240 mm\u00b2, request a two-machine proposal with each machine&#8217;s cable range stated.<\/p>\n<\/li>\n<li>\n<p>Ask for lead time, warranty, installation, operator training, EXW price, and the delivery option to Israel.<\/p>\n<\/li>\n<\/ol>\n<blockquote>\n<p><strong>Actionable callout:<\/strong> Put the two critical numbers \u2014 <strong>240 mm\u00b2<\/strong> and <strong>2,000 kg<\/strong> \u2014 at the top of every written request. If no single machine covers both, ask for the two-machine split in the same email so the comparison is documented.<\/p>\n<\/blockquote>\n<hr \/>\n<h2>\u2699\ufe0f Timeline &amp; Deadlines<\/h2>\n<p><strong>The project clock is set by procurement gates, not by a regulatory calendar. The first binding deadline is internal: the buyer&#8217;s team must choose Solution 1 or Solution 2. Subsequent milestones are the supplier&#8217;s quotation validity period, the lead time after order, and the EXW\/delivery date to Israel \u2014 all of which must be fixed in writing.<\/strong><\/p>\n<ul>\n<li>\n<p><strong>Decision gate.<\/strong> The supplier asked the buyer to review the two options and confirm the preferred machine. Internal alignment comes first.<\/p>\n<\/li>\n<li>\n<p><strong>Lead time.<\/strong> Not stated in the supplied documentation; typical planning values are listed in the Illustrative Figures callout box. Confirm with the supplier.<\/p>\n<\/li>\n<li>\n<p><strong>Delivery to Israel.<\/strong> EXW excludes freight; the typical sea-freight duration from China to Israel is listed in the callout box. Check with a forwarder for the precise schedule.<\/p>\n<\/li>\n<li>\n<p><strong>Installation and training.<\/strong> The supplier has not stated warranty, installation, or training terms. On-site training typically runs 1\u20133 days (typical value; confirm with the supplier).<\/p>\n<\/li>\n<li>\n<p><strong>Quotation validity.<\/strong> Request a 30- or 60-day validity period in writing so the price cannot shift mid-decision.<\/p>\n<\/li>\n<\/ul>\n<p>A one-month delay in ordering delays roughly 10,000 coils of saleable output, based on the monthly target. The revenue impact depends on the distributor&#8217;s selling price per coil; the loss is the gross margin on a month of output.<\/p>\n<hr \/>\n<h2>\ud83d\udee0\ufe0f Purchase-Decision Checklist<\/h2>\n<p><strong>Use this eight-point checklist when comparing the two quotations. The first three items are pass\/fail gates: 240 mm\u00b2 cable range, 2,000 kg master-drum capacity, and the 50 m or 100 m finished-coil format. If any of these fail, the solution is disqualified unless the two-machine split is accepted in writing.<\/strong><\/p>\n<ol>\n<li>\n<p><strong>Cable range<\/strong> \u2014 confirm up to 240 mm\u00b2; if not, accept the two-machine split and record each machine&#8217;s range.<\/p>\n<\/li>\n<li>\n<p><strong>Master drum<\/strong> \u2014 up to 2,000 kg; confirm drum diameter and width.<\/p>\n<\/li>\n<li>\n<p><strong>Finished coil<\/strong> \u2014 50 m or 100 m; confirm inner and outer diameter, width, and maximum weight.<\/p>\n<\/li>\n<li>\n<p><strong>Throughput<\/strong> \u2014 target about 455 coils per day (estimate from 10,000 \u00f7 22 days).<\/p>\n<\/li>\n<li>\n<p><strong>Wrapping choice<\/strong> \u2014 strapping plus shrink film (Solution 1) or PVC film (Solution 2).<\/p>\n<\/li>\n<li>\n<p><strong>Line position<\/strong> \u2014 off-line for warehouse use; online only if extrusion is added later.<\/p>\n<\/li>\n<li>\n<p><strong>Budget<\/strong> \u2014 EUR 20,000\u201330,000 complete; verify which stations are included.<\/p>\n<\/li>\n<li>\n<p><strong>Data to request<\/strong> \u2014 measuring accuracy, production speed, electrical supply, compressed air, lead time, warranty, training, EXW price, and delivery option to Israel.<\/p>\n<\/li>\n<\/ol>\n<blockquote>\n<p><strong>Actionable callout:<\/strong> If both solutions fit the budget, decide on package quality and running cost, not purchase price alone. Strapping plus shrink film protects heavy power coils; PVC film wrapping is faster. Confirm mechanical protection for 240 mm\u00b2 cables with the supplier before choosing.<\/p>\n<\/blockquote>\n<hr \/>\n<h2>\ud83c\udfd7\ufe0f FAQ<\/h2>\n<p><strong>Answers to the five questions most frequently raised when comparing these two configurations. Where a value is not stated in the supplied documentation, the response says so explicitly and marks the figure as an estimate requiring written supplier confirmation.<\/strong><\/p>\n<p><strong>What is the difference between an off-line and an online cable packing machine?<\/strong><\/p>\n<p>An off-line machine operates independently in a warehouse and coils cable from master drums through a pay-off station. An online machine connects directly after the cable extrusion line and coils cable as it is produced. For the described warehouse application, the off-line layout is the correct fit.<\/p>\n<p><strong>What wrapping material is used?<\/strong><\/p>\n<p>Solution 2 uses PVC film, not PP woven sheet. Solution 1 uses two straps plus shrink film. The material choice changes package stiffness and material cost; confirm film thickness and grade in the quotation.<\/p>\n<p><strong>Can one machine handle cables up to 240 mm\u00b2?<\/strong><\/p>\n<p>Not confirmed in the supplied documentation. The buyer explicitly asked the supplier to propose a two-machine solution if a single machine cannot process the full range. Each machine&#8217;s cable range must be stated in writing.<\/p>\n<p><strong>What is included in the complete line?<\/strong><\/p>\n<p>The online configuration includes pay-off, accumulator, tension station, coiling and wrapping machine, and outfeed conveyor. Solution 1 adds strapping and shrinking stations. The pay-off and accumulator control cable tension during rewinding.<\/p>\n<p><strong>What is the delivery lead time?<\/strong><\/p>\n<p>Not stated in the supplied documentation. Typical planning values are listed in the Illustrative Figures \u2014 Confirm with Supplier callout box. The supplier has not yet quoted an EXW price or the delivery option to Israel.<\/p>","protected":false},"excerpt":{"rendered":"<p>Prepared for warehouse operations and procurement managers at cable importing and distribution companies. The requirement is a compact, economical rewinding and packing line for warehouse use \u2014 not a high-speed factory system \u2014 within a EUR 20,000\u201330,000 budget ceiling. This guide compares two candidate configurations, defines the operating parameters that will decide the purchase, and [&hellip;]<\/p>","protected":false},"author":1,"featured_media":17423,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"none","_seopress_titles_title":"","_seopress_titles_desc":"","_seopress_robots_index":"","fifu_image_url":"https:\/\/www.fhopepack.com\/blog\/wp-content\/uploads\/2018\/04\/PE-tube-Coiler-and-PU-tube-coiling-machine.jpg","fifu_image_alt":"","footnotes":""},"categories":[1256],"tags":[],"class_list":["post-17411","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-cable-coil-winding-and-strapping-machine"],"amp_enabled":true,"_links":{"self":[{"href":"https:\/\/www.fhopepack.com\/zh\/wp-json\/wp\/v2\/posts\/17411","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.fhopepack.com\/zh\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.fhopepack.com\/zh\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.fhopepack.com\/zh\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.fhopepack.com\/zh\/wp-json\/wp\/v2\/comments?post=17411"}],"version-history":[{"count":2,"href":"https:\/\/www.fhopepack.com\/zh\/wp-json\/wp\/v2\/posts\/17411\/revisions"}],"predecessor-version":[{"id":17424,"href":"https:\/\/www.fhopepack.com\/zh\/wp-json\/wp\/v2\/posts\/17411\/revisions\/17424"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.fhopepack.com\/zh\/wp-json\/wp\/v2\/media\/17423"}],"wp:attachment":[{"href":"https:\/\/www.fhopepack.com\/zh\/wp-json\/wp\/v2\/media?parent=17411"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.fhopepack.com\/zh\/wp-json\/wp\/v2\/categories?post=17411"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.fhopepack.com\/zh\/wp-json\/wp\/v2\/tags?post=17411"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}