**执行摘要**
> Adding an automatic bundle strapping machine to an older packing line removes manual strapping without replacing the whole line.
> Our machine in this video lowers its clamp onto a bundle of steel rods and presses the bundle into position under a blue gantry frame.
> Strap length follows from the **bundle diameter** times π, and strap use from the **straps per bundle**.
目录
视频显示的内容
一捆绿色涂层的钢棒放置在我们蓝色龙门架机器下方的灰色支撑托盘上。托盘沿着轨道被送入夹具下方。
机械臂从上方落下，夹具夹住线束顶部，横梁向下压紧以固定线束。随后机械臂再次升起并打开，将线束固定在原位。驱动单元和大型电缆卷筒位于左侧，顶部横梁下方装有红绿状态指示灯。我们在客户现场拍摄了这台机器。
束状物的夹持和定位方式
时间取自视频时间戳。
| 步骤 | 发生了什么 | 视频时间 |
|---|---|---|
| Infeed | The bundle on its tray is brought under the clamp | about 0–16 s |
| Clamp and press | The arm comes down, clamps and presses the bundle | about 20–44 s |
| Release | The arm rises and opens | about 48–56 s |
视频讲解了捆扎前的夹紧和按压步骤。捆扎前将货物捆扎紧实，可以确保捆扎带在运输过程中保持紧绷状态。
每捆绑带
说明性示例：
| 项目 | 金额 |
|---|---|
| Bundle diameter (illustrative) | 400 mm |
| One strap round the bundle, π × 0.4 m | about 1.26 m before seal overlap |
| Straps per bundle (illustrative) | 3 |
| Strap per bundle, 3 × 1.26 m | about 3.77 m before seal overlap |
密封重叠部分会增加每条绑带的密封性；根据绑带和密封方法进行设置。
控制与安全
机械臂下降后，夹具和横梁会用力压紧捆扎物。机器运转时，请勿让任何人靠近龙门架下方；只有在机器停止运转并隔离后，才能对捆扎物进行操作。
适用的标准取决于目标市场。对于欧盟CE市场，ISO 12100规定了风险评估方法，EN 415-10规定了包装机械的通用要求。
捆扎机改造清单
- [ ] Rod diameter, length and bundle size.
- [ ] Heaviest bundle.
- [ ] Strap material and straps per bundle.
- [ ] How bundles reach the machine on the existing line.
- [ ] Bundles per shift.
- [ ] Space and power at the existing line.
工程常见问题解答
Q: What does the machine add to an old line?
A: It clamps, presses and positions each bundle for automatic strapping.
Q: How long is one strap?
A: π times bundle diameter: π × 0.4 m gives about 1.26 m before seal overlap in our example.
Q: How much strap does a bundle take?
A: Straps times length: 3 × 1.26 m gives about 3.77 m before seal overlap.
Q: Why press the bundle before strapping?
A: A tight, compact bundle keeps the straps tight in transport.
Q: Can it fit my existing line?
A: Send the bundle sizes and line layout and we plan the retrofit.
下一步
我们分三步规划您的捆扎机：
1. **Submit your layout drawing** with rod and bundle sizes and weights to **info@fhopepack.com**.
2. **Receive a proposal within 48 hours**, with strap material and straps per bundle.
3. **Book a site survey** to check existing line layout and space.
相关阅读
- [Steel tube strapping machine](https://www.fhopepack.com/Steel-tube-strapping-machine/)
- [Video: automatic steel tube bundling and strapping machine](https://www.fhopepack.com/videos/automatic-steel-tube-bundling-and-strapping-machine-video/)
- [Video: automatic light gauge steel bundling and wrapping line](https://www.fhopepack.com/videos/automatic-light-gauge-steel-bundling-wrapping-packing-line/)
来源
- 机器内容：FHOPE 工程团队，2026-10-04
- Strap example: our worked example, illustrative values
- Machine in action: [our video on YouTube](https://www.youtube.com/watch?v=Cr0dfE-HdRg)
- 标准范围：[ISO 12100:2010](https://www.iso.org/standard/51528.html)、[EN 415-10:2014](https://www.nen.nl/en/nen-en-415-10-2014-en-191845)
上次审核日期： 2026年10月04日