执行摘要 Our automatic pipe coiling cell winds pipe straight from the line without an accumulator. Pipe feeds in directly from the line, and the coiling head turns inside a guarded cell, winding the coil as the pipe arrives. With no accumulator, the winder speed follows the line speed, the cell needs less floor space, and there is no buffer loop to maintain.
目录
机器的功能
The coiling cell sits at the end of an extrusion line and converts continuous pipe into neat, manageable coils ready for strapping, packaging and dispatch.
| 步骤 | 会发生什么 |
|---|---|
| 进料 | Pipe feeds in from the line into the coiler guide |
| 曲折 | The coiling head turns inside the cell, laying the pipe evenly across the core |
| 护 | 牢房周围用网状围栏围了起来。 |
| 通过积极争取让商标与其相匹配的域名优先注册来维护 | An operator panel beside the cell carries the settings and status |
| LINE | The extrusion line feeds the cell continuously |
Because there is no buffer between the line and the winder, the coiling head tracks the line speed as the pipe arrives, and each coil is wound in step with production.
为什么没有蓄电池
Many pipe plants place an accumulator — a tower or loop that stores a length of pipe — between the haul-off and the winder, so the winder can stop for cutting and coil change while the extruder keeps running. An accumulator works, but it costs space and parts. Winding straight from the line removes both:
- 占用空间更小。 No accumulator loop is needed before the winder, so the cell sits directly at the end of the line.
- 速度沿着这条线前进。 The winder drive matches the line speed, with the length counted by an encoder and the cut made at the target length [manufacturer rating].
- 零件数量更少。 No buffer tower, pulleys or counterweights to maintain.
- 受到守卫。 The winder turns inside a fenced cell, so the rotating machinery stays inside one guarded footprint.
To wind straight from the line, the cell relies on four functions built into the coiling head [manufacturer rating]: encoder length measurement, cut-to-length at the target metre count, tension control on the incoming pipe, and automatic layering so the wraps lie evenly across the coil width.
每圈卷绕时间
Without an accumulator, the winding time follows directly from the line speed. Worked example (illustrative):
| 名称 | 价值 |
|---|---|
| 每卷管道数量（示例） | 100 m |
| 线速度（示例） | 20 m/min |
| 上弦时间，100 ÷ 20 | 5分钟 |
| 每小时绕线圈数（仅绕线时间），60 ÷ 5 | 12 |
The hourly output above counts winding time only; the cut and coil change add to it. For context within the same machine family, the FCL-S1600 vertical coiler is rated up to 100 m/min coiling speed [manufacturer rating] — confirm the rating for your pipe size and coil dimensions at inquiry.
我们为每个线圈设定的值
| 设置 | 依赖于取决于 |
|---|---|
| 卷线器速度 | 线速度 |
| 线圈尺寸 | 管道直径 |
| 长度 | 每卷米数 |
| 线圈更换 | 线速度和线圈尺寸 |
The settings are stored as recipes in the controller, and the winder speed is adjusted by inverter, so a change of pipe diameter or metres per coil is a program change rather than a mechanical rebuild [manufacturer rating].
选择清单
- 管道外径。
- 线速度。
- 每卷米数。
- 线圈尺寸。
- 建筑面积。
- 线圈更换时间。
安全
- 当卷扬机转动时，请待在围栏外。
- 不要将手伸入牢房。
- 清除堵塞物前先锁定。
- 对于 CE 市场，该机器的设计符合 ISO 12100 和 EN 415-10 标准。
工程常见问题解答
问：什么是“无蓄能器”？答：卷绕机直接从管线取管，没有缓冲回路。
问：绕一圈线圈需要多长时间？答：在示例中，以 20 米/分钟的速度绕 100 米需要 5 分钟。
问：每小时能绕多少圈？答：在示例中，每小时绕12圈，仅计算绕线时间；切割和换圈时间还要另加。
Q: Is the winder guarded? A: Yes, it turns inside a fenced cell, and the cell access is interlocked.
问：卷材更换是如何进行的？答：切割和卷材更换的时间与生产线速度同步；具体方法根据每个项目而定。
Q: How does this in-line cell compare with standalone coilers? A: Standalone models in the same family, such as the FCL-S1600, cover larger coils and higher speeds [manufacturer rating]; the in-line cell is sized to your line speed and coil specification.
问：适用哪些标准？答：对于 CE 市场，适用 ISO 12100 和 EN 415-10。
下一步
我们分三步完成管道盘绕单元的匹配：
- 提交您的布局图 考虑管道尺寸、线速度和每卷长度， info@fhopepack.com.
- 48小时内收到方案 包含机器数据和布局。
- 预约现场勘测 因此，我们确认了挤出生产线。
相关阅读
来源
- 机器内容：FHOPE 工程团队，2026-10-10
- 机器运行中： YouTube上的机器
- 卷绕时间：我们的示例及示例值
- 标准范围：ISO 12100:2010； IN 415-10：2014
- 提案时间：已批准房屋 CTA（提案需在 48 小时内提交）
上次审核日期： 2026年10月29日
