超长面板堆叠和轨道式缠绕生产线

执行摘要 Extra-long boards bend and scratch when people lift them, and open stacks collect dust in the yard. Our line in this video stacks long white panels with a vacuum gantry, then feeds the stack into a blue horizontal orbital wrapping station on the roller line. Wrap passes follow from the stack length 和 电影预售我们为每个项目分别设置这两个值。

目录

视频显示的内容

A long white panel lies on the roller conveyor under an orange overhead gantry with rows of vacuum cups. The gantry lifts the panel, travels along the blue overhead beam and lowers it onto a stack on the outfeed conveyor, then goes back for the next one. A worker watches from a control station in the background.

Later a stack of extra-long panels, covered in light-cyan film on its sides and ends, moves along the roller line into the large blue-framed wrapping station, where a green lamp shows on the control cabinet.

How the panel line works

步骤 会发生什么
Pick The vacuum gantry lifts a panel off the conveyor
堆 It lowers the panel onto the stack
进料 The stack runs on the roller line
饺子皮 The orbital ring wraps film around the stack as it passes
输出 The wrapped stack leaves on the outfeed rollers

Vacuum cups hold each board flat along its length, so long panels do not sag or rub while they are moved.

Film advance and wrap passes along the stack

说明性示例:

名称 价值
Stack length (illustrative) 6,000 毫米
薄膜宽度(示例) 250 毫米
Advance per ring turn at 50% overlap 125 毫米
Ring turns along the stack, 6,000 ÷ 125 48
End turns (illustrative) 2 + 2
Total ring turns 52

Slowing the conveyor or speeding up the ring raises the overlap.

Dust cover for long panels

需求 How the line handles it
Dust on faces Overlapping film on all four sides
Dust at the ends Extra turns reinforce both ends; we add end covering where needed
划痕 Vacuum handling, no sliding
打弯 全长支撑

Tell us the panel lengths and stack sizes, and we size the gantry, conveyor and ring to them. For full end cover, see our giant horizontal orbital stretch wrapping machine with film covering unit.

控制与安全

The gantry travels over the line with a panel under it and the ring rotates round the stack. Keep people out from under the gantry and away from the ring while the line runs, and enter only with it stopped.

适用的标准取决于目标市场。对于欧盟CE市场,ISO 12100规定了风险评估方法,EN 415-10规定了包装机械的通用要求。

Selection checklist for an extra-long panel packing line

  • Panel length, width and thickness.
  • Stack height and weight.
  • 薄膜宽度和重叠部分。
  • 每小时堆叠数量。
  • 线路长度和占地面积。
  • Infeed from your cutting or pressing line.

工程常见问题解答

Q: Why stack with vacuum cups? A: They hold each board flat along its length, so long panels do not sag or rub.

Q: How many ring turns does a stack need? A: About 52 for a 6,000 mm stack with 250 mm film at 50% overlap and end turns in our example.

Q: How are the panel ends protected? A: Extra ring turns reinforce both ends, and we add end covering where the ends must be fully sealed.

Q: How is overlap changed? A: By the conveyor speed against the ring speed.

Q: Where is the line watched from? A: A control station beside the line.

下一步

We plan your panel stacking and wrapping line in three steps:

  1. 提交您的布局图 with panel sizes, stacks and output to info@fhopepack.com.
  2. 48小时内收到方案, with the stacking and film plan.
  3. 预约现场勘测 检查线路布局和场地空间。

来源

上次审核日期: 2026年10月04日