执行摘要
An online auto cable winding and wrapping machine sits at the end of a cable extrusion line. It counts the cable length, winds it into a coil, cuts it, and passes the coil to a ring wrapper that films it through the eye. Our coiler runs with line speeds up to 200 m/min and makes 2–2.5 coils per minute. A worked example sizes a 100 m coil and checks the coiler and wrapper keep pace with the line.
目录
- Why coil and wrap online
- 这条线路，一站一站地
- Coiler and wrapper data
- Worked example: 100 m coils at 200 m/min
- Wrapping, strapping or shrinking
- 选择清单
- 安全标准：EN 415-10 和 ISO 12100
- 工程常见问题解答
- 下一步
- 相关阅读
- 来源
Why coil and wrap online
An extrusion line makes cable continuously, so whatever follows it has to keep pace. When coiling is done offline, the cable first goes onto large reels and is rewound later, which doubles the handling. Online coiling takes the cable straight from the line, so each coil is counted, cut, wrapped and ready to ship as it is made.
这条线路，一站一站地
- Cooling and pay-in. The cable leaves the cooling trough and runs over guide pulleys into the coiler.
- Length count. A meter counter measures each coil. The length is set in 0.01 m steps, up to 500 m.
- 卷绕。 The coiler winds the cable on a fixed-size coiling head and cuts it at the set length. The finished coil is held and transferred to the next station.
- 包装。 A ring wrapper passes film through the coil eye and around the coil.
- Out-feed. Wrapped coils roll out on a roller conveyor for labelling and packing.
The cable keeps coming while each coil is cut and moved on. How the line buffers that short gap is matched to your line speed and set out in the layout.
Settings are made through the PLC program, and the blue mesh fencing closes off the moving parts. The control panel stands at the coiler.
Coiler and wrapper data
| 名称 | 卷取机 | FPCA-200 包装 |
|---|---|---|
| 电缆直径 | 2–20毫米 | - |
| 线圈ID | 140–250 mm (fixed per head) | 150–400毫米 |
| 线圈外径 | 200–600毫米 | 250–500毫米 |
| Coil height / width | 60–180毫米 | 80–200毫米 |
| 线圈重量 | - | 2-50 kg |
| 线速度 | 最高可达 200 米/分钟 | - |
| 赔率 | 2-2.5卷/分钟 | 每圈20-30秒 |
| Length count | 0.01-500 m | - |
| Ring speed / overlap | - | 10–120 r/min / 20–80% |
| 材料 | - | PE stretch film, PVC |
| Air / power | 6 bar; AC 380 V 50 Hz 3 ph | 2.0 kW |
When the coiler is paired with the FPCA-200, the wrapper sets the outer limits: coils up to 500 mm OD and at least 80 mm high. Larger coils, up to the coiler’s 600 mm OD, need a larger wrapper ring, which we size to the coil.
Worked example: 100 m coils at 200 m/min
Illustrative job: 6 mm cable, 100 m coils, 200 mm ID, 100 mm coil height, line speed 200 m/min. We take the cable as packing into a square grid, so each metre fills d² of coil section.
| 确保 | 计算 | 成果 |
|---|---|---|
| Coil volume | 100×0.006² | 0.0036立方米 |
| Section area at 100 mm height | 0.0036 0.1÷ | 0.036平方米 |
| 线圈外径 | √(0.036 × 4 ÷ π + 0.2²) | ≈293毫米 |
| Coils per minute from the line | 200 100÷ | 2 |
| 每圈时间 | 60 2÷ | 30小号 |
| Shortest coil the coiler can keep up with | 200 2.5÷ | 80 m |
结果。 A 100 m coil comes out about 293 mm OD, inside both the coiler range and the FPCA-200 range. The line feeds 2 coils per minute, within the coiler’s 2–2.5. Each coil gives the wrapper 30 s, the top of its 20–30 s range, so the wrapper must run near full speed. Coils shorter than 80 m at this line speed would outrun the coiler.
Wrapping, strapping or shrinking
We build two families of online cable packing:
- Coiling and wrapping, as here, with an optional label device.
- Coiling, strapping and shrinking, where the coil is tied with PP strap and then shrink-wrapped. Labelling can be added.
Film wrapping through the eye seals the whole coil. Strapping and shrinking give a firm, tidy coil for retail sale.
选择清单
- Cable diameter and line speed.
- 线圈长度、内径、外径和高度。
- Online after extrusion or offline from reels.
- Wrapping, or strapping and shrinking.
- Labelling and boxing after packing.
安全标准：EN 415-10 和 ISO 12100
We design the line to EN 415-10 and assess its risks to ISO 12100. The main hazards are the turning coiling head, the cutter and the wrapping ring. Mesh fencing closes off the moving parts, and the control panel carries an emergency stop.
工程常见问题解答
Q: Can it run offline? A: Yes. Online and offline versions are available. Offline, the cable is paid off from a large reel instead of coming straight from the extruder.
Q: How accurate is the length? A: The length is set in 0.01 m steps. The measuring tolerance depends on the cable and is confirmed at quote.
Q: What limits the rate? A: The shorter of the line feed time and the coiler and wrapper times. Very short coils at high line speed outrun the coiler.
问：适用哪个标准？答：机器适用 EN 415-10 标准，风险评估适用 ISO 12100 标准。
下一步
- Send cable size, coil length and line speed 发送至 info@fhopepack.com。
- 我们检查 the coil size and the station times.
- 我们在 24 小时内回复 附上方案和报价。
相关阅读
- Automatic cable winding and packing machine (product)
- FPCA-200型电缆线圈缠绕机（产品）
- 在线自动绕线绕包机
- 电缆线圈包装机和电线包装机
- Auto cable packing line: coiling, strapping, shrinking, labeling
来源
- FHOPE product pages: automatic cable winding and packing machine; automatic cable winding machine; cable coil wrapping machine FPCA-200
- FHOPE project notes on online cable packing solutions
- Our online cable line shown above
- 示例：图示
- 标准：EN 415-10； ISO 12100:2010
上次审核日期： 2026年10月19日
