高速胶管卷取机

**执行摘要**
> Our high speed hose coiling machine takes hose straight from the extruder, counts the length, winds a tidy coil, cuts it and ties it with a PP strapping band at 2 or 4 points. A twin-station model switches coils without slowing the extrusion line. The FCL-V400 range covers hose from 4 to 30 mm OD and coils from 300 to 500 mm OD. A worked example checks how much hose fits in a coil and how long each coil takes.

目录

为什么挤出速度下会卷绕软管

An extruder does not stop. Hose keeps coming at line speed, so the coiler has to keep up, coil after coil, with no pile-up and no slack. If an operator coils by hand, the line has to slow down to the operator's pace, and the coils come out loose and uneven.

生产线的末端装有一台高速卷绕机。它会对每一段线进行计数、卷绕、切割和捆扎，同时下一卷线的卷绕工作已经开始。

进料、​​绕线、切割和贴带

**Feed and traction.** Hose runs through a feeding tube and traction wheels into the winder. The feed can be adjusted to keep the hose tension steady, so the coil is tight.

**Winding head.** Multi-axis control lays the hose in even layers. Coil OD and width are adjustable, and a pneumatic winding baffle forms the coil side.

**Cutter.** The machine cuts each coil at the length set on the HMI.

**Taping.** The coil is tied with a PP strapping band at 2 or 4 points, then ejected automatically. The page calls it PP tape; it is a plastic band, not adhesive tape.

我们的演示机将蓝色软管缠绕在牵引轮上。缠绕好的软管用白色聚丙烯带捆扎起来。

一圈，一步一步

1. The operator sets coil length, OD and width on the HMI.
2. The hose runs through the length counter into the winding head.
3. The winder lays it in layers until the set length.
4. The cutter cuts the hose.
5. The coil is held and moved to the next station for taping.
6. The tapes go on, and the coil is ejected.

在双线圈挤出机上，切割完成后绕线工序切换到第二个工位。这样，挤出机在第一圈线圈缠绕和排出时保持速度不变。

FCL-V400 数据

| Model | Coil OD | Coil ID | Coil height | Hose OD |
| :--- | :--- | :--- | :--- | :--- |
| FCL-V400A | 300–400 mm | 200–300 mm | 40–120 mm | 4–10 mm |
| FCL-V400B | 300–500 mm | 250–400 mm | 80–200 mm | 10–20 mm |
| FCL-V400C | 300–500 mm | 250–400 mm | 150–300 mm | 15–30 mm |

这三台设备均采用6巴压缩空气，并配备自动送料装置。控制系统为西门子PLC、人机界面（HMI）和变频器，编码器采用Autonics，开关设备采用施耐德电气，气动元件采用AirTAC。我们可根据客户要求对机器进行改造，以适应其他尺寸的线圈。

示例：每卷软管和每卷时间

一家工厂生产外径 12 毫米的软管，并以 50 米长的卷材形式出售，软管外径 400 毫米，内径 250 毫米，高度 120 毫米。其生产线运行速度为 30 米/分钟。以上数据为客户示例。

**Model.** 12 mm hose is in the FCL-V400B's 10–20 mm range. The 400 mm OD, 250 mm ID and 120 mm height are all inside its coil ranges.

**Turns per coil.** Across the 120 mm height, one layer holds 120 ÷ 12 = 10 turns. The radial space is (400 − 250) ÷ 2 = 75 mm. That gives 75 ÷ 12 = 6.25, so 6 full layers fill 72 mm, with 3 mm to spare under the 400 mm OD. So the coil holds about 10 × 6 = 60 turns.

**Hose per coil.** The mean turn diameter is (400 + 250) ÷ 2 = 325 mm, so one turn is π × 0.325 = 1.02 m. 60 turns hold about 60 × 1.02 = 61 m. The 50 m length fits with some room, which helps if the hose is not perfectly round.

**Time per coil.** At 30 m/min a 50 m coil takes 50 ÷ 30 = 1.67 min, or 100 s. On a twin-coil machine, the other station has those 100 s to tape and eject its coil.

**General rule.** Coil time t = L ÷ v, where L is coil length and v line speed. Your cut, tape and eject time must be shorter than t, or the line has to slow down.

获得紧实均匀的线圈

**Keep tension steady.** Adjust the feed so the hose is neither stretched nor slack. A slack hose crosses over and the coil grows past its OD.

**Match coil height to hose OD.** A height that is a whole number of hose diameters gives full, flat layers.

**Taping points.** Use 4 tapes for heavier or springy hose and 2 for small, light coils.

选择清单：我们需要发送哪些内容

1. Hose material, OD and wall thickness.
2. Length per coil.
3. Coil OD, ID and height.
4. Extrusion line speed.
5. Single or twin station.
6. What happens after taping: film wrapping, bagging or cartons.

安全与 EN 415-10

对于 CE 市场，我们以 EN 415-10 为参考标准，并根据 ISO 12100 进行风险评估。主要危险部件包括牵引轮、旋转卷绕机、切割器和气动挡板。

机器能够检测故障并发出警报。软管运行时，请勿将手靠近牵引轮，并保护好管线中的缠绕和切割区域。

工程常见问题解答

Q: Can it keep pace with our extruder?
A: Yes, with the twin-coil version. It switches stations without reducing the speed of the extrusion line.

Q: Can we change coil length between orders?
A: Yes. Length is set on the HMI and counted automatically, and coil OD and width are adjustable.

Q: Can the coil be wrapped after taping?
A: Yes. We combine the coiler with a coil wrapping machine for film-wrapped coils.

Q: Which standards do you build to?
A: EN 415-10 as our CE reference, with an ISO 12100 risk assessment.

下一步

1. **Email your hose size, coil length and line speed** to **info@fhopepack.com**.
2. **We reply within 24 hours with a proposal**, with the model and single or twin station.
3. **We send a layout drawing** for the end of your extrusion line.

- [Automatic hose coiling and strapping machine FCL-V400](https://www.fhopepack.com/Vertical-Coiling-Machine/automatic-hose-coiler.html)
- [Automatic hose coiling machine FCL-600](https://www.fhopepack.com/Vertical-Coiling-Machine/Automatic-hose-coiling--machine-FCL-600.html)
- [Automatic pipe coiler and hose coiling machine](https://www.fhopepack.com/videos/automatic-pipe-coiler-and-hose-coiling-machine-2/)
- [Automatic hose coil winding and packing machine](https://www.fhopepack.com/videos/automatic-hose-coil-winding-and-packing-machine/)
- [Double-wall corrugated hose coiling and strapping machine](https://www.fhopepack.com/videos/double-wall-corrugated-hose-coiling-and-strapping-machine/)

来源

- Specifications: FHOPE automatic hose coiling and strapping machine (FCL-V400) product page
- Machine video: [hose coiling on YouTube](https://www.youtube.com/watch?v=G1EANLj_eLA)
- Hose per coil and coil time: our worked example, illustrative hose figures
- 标准：EN 415-10（包装机械，通用安全）；ISO 12100:2010

上次审核日期： 2026年10月17日

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