执行摘要
Our online pallet inverter sits in a conveyor line and changes the pallet under each load without a forklift touching it. The load rides in on the chain conveyor, the frame clamps and tilts it, the old pallet comes out and a new one goes in. One unit handles about 30 pallets an hour with loads up to 1,500 kg, and the online exchanger version takes up to 2 t. Below are the cycle, the data, the main applications and how to size a line with one or two units.
Two yellow inverter units stand side by side, each fed by its own conveyor and closed by mesh fences. A load of white bagged goods is clamped between the plates and tilted back while the frame turns. Red counter displays and signal lamps sit on top of each unit, and a red and white barrier keeps forklifts off the line.
目录
- How the online cycle runs
- 机器数据
- 应用
- Sizing the line: one unit or two?
- Old and new pallet handling
- 选择清单
- 安全
- 工程常见问题解答
- 下一步
- 相关阅读
- 来源
How the online cycle runs
- 进料。 The chain conveyor carries the loaded pallet into the frame at up to 16 m/min.
- 夹钳。 The plates close on the load so it cannot slip during the turn.
- 转动。 The frame tilts or turns the load; the rotary type turns it a full 180°.
- 更改。 The old pallet is taken away and the new pallet is placed against the load.
- 返回。 The frame turns back, the load now stands on the new pallet, and the clamps open.
- 出料。 The conveyor carries the load on to the next station.
Because the load stays on the conveyor line, the inverter can sit between a palletizer, a wrapper and the warehouse transfer.
机器数据
| 名称 | Online 180° pallet changer | Online pallet exchanger |
|---|---|---|
| 类型 | rotary, 180° | 180° turnover |
| 额定负荷 | 1,500 kg | 高达 2 吨 |
| 托盘/装载尺寸 | new pallet 1,200 × 1,000 mm (5 variants) | 长 1,200 × 宽 1,100–1,200 × 高 1,200–1,800 毫米 |
| 驱动 | hydraulic or motorized | 约3.2千瓦 |
| 输送带 | chain driven, 0–16 m/min by VFD | - |
| 容量 | 30 pallets per hour (about 120 s per pallet, full cycle) | about 50 s per turnover; full-cycle rate confirmed at quote |
| 基值 | carbon steel, electrostatic powder coat | welded profile, fixed by dead weight |
| 通过积极争取让商标与其相匹配的域名优先注册来维护 | line PLC | 无线遥控器 |
| 电源供应 | 订购 | 380伏，50赫兹，三相五线制 |
应用
| 行业 | 托盘更换 |
|---|---|
| 食物与饮料 | wooden pallet out, hygienic plastic pallet in |
| Chemicals and bagged goods | in-house pallet out, export pallet in |
| 纸张和印刷 | damaged pallet out before storage |
| Warehouses and 3PL | pool pallet out, one-way pallet in |
Sizing the line: one unit or two?
Take a line that must change 50 pallets an hour. Each pallet is 1,200 mm long, and the conveyor runs at 16 m/min. These are illustrative customer figures.
| 确保 | 计算 | 成果 |
|---|---|---|
| Time available per pallet | 3,600 50÷ | 72小号 |
| One unit’s cycle at 30 pallets an hour | 3,600 30÷ | 120小号 |
| Transfer in or out at 16 m/min, pallet length only | 1.2 ÷ 16 × 60 | 4.5小号 |
| Transfer clearing a 2.4 m bed (illustrative) | 2.4 ÷ 16 × 60 | 9小号 |
| 所需单位 | 50 30÷ | 1.7, so 2 |
| Capacity of two parallel units | 2×30 | 每小时 60 个托盘 |
结果。 One unit gives 30 pallets an hour, so a 50-pallet line needs two units in parallel, which gives 60 an hour with spare. Even clearing a full 2.4 m bed takes only about 9 s, so the turn and pallet change set the rate, not the conveyor. Infeed and outfeed are handed over by sensors and the line PLC.
Old and new pallet handling
The inverter only swaps the pallet; the line around it decides how much handling is left to people. A new pallet can be placed by hand, or fed from a pallet magazine. Old pallets can be stacked by hand or by a pallet stacker.
Our high-speed automatic pallet changing line combines these around a 7,000 mm long pallet changer. It adds heavy roller conveyors, a pallet de-stacker that dispenses new pallets, a pallet stacker for the old ones and a height detection device.
选择清单
- 货物的长度、宽度、高度和重量。
- Old and new pallet types and sizes.
- 每小时托盘数。
- Conveyor height and line connection.
- Manual or automatic new pallet feed.
- 电源。
安全
We design to EN ISO 12100:2010, EN 415-10 for the packaging line and EN 60204-1 for the electrical equipment. The turning frame, the clamps and the conveyor are the hazards. Mesh fences close the unit, the barrier keeps forklifts out of the line, and access gates are interlocked. Guarding and CE documents are agreed per project.
工程常见问题解答
Q: Does the load leave the conveyor? A: No. It is clamped, turned and returned within the line.
Q: How many pallets an hour? A: About 30 per unit; use two units in parallel for more.
Q: Can it handle bagged goods? A: Yes. The clamp setting is made for the load so bags are held without damage; the clamp pressure regulation is confirmed at quote.
Q: Hydraulic or motor drive? A: Both are available; the choice is confirmed at quote.
Q: Is an online pallet inverter the same as a pallet changer? A: Yes, the same family; the online version is built into the conveyor line.
下一步
- Send your load sizes, pallet types and pallets per hour 发送至 info@fhopepack.com。
- 我们尺寸 the number of units and the conveyor layout.
- 我们在 24 小时内回复 附上方案和报价。
相关阅读
- Online pallet inverter (product)
- Online 180° pallet changer (product)
- Online pallet exchanger (product)
- High-speed automatic pallet changing line (product)
- 托盘交换器
- C-type 180° pallet turnover and pallet inverter
- High efficiency dual clamp 180° pallet changer
- 托盘逆变器制造商，托盘更换机
来源
- FHOPE product pages: online 180° pallet changer, online pallet exchanger, high-speed automatic pallet changing line
- EN ISO 12100:2010； EN 415-10； EN 60204-1
- Our online pallet inverter shown above
上次审核日期： 2026年10月19日
