自动卷管机和管卷捆扎机

**执行摘要**
> Small plastic tube is sold in coils of a set length, so the coiler must wind it into neat layers and tie the coil before it leaves the line.
> Our tube coiler does this on a yellow turntable under a vertical press head, on a blue and white frame, and straps the coil before it is taken off.
> The coil size follows from the **tube length** and the **tube OD**. All are set per project.

目录

视频显示的内容

车间里摆放着一台蓝白相间的卷管机,右侧是红色卷轴和黄色卷绕部件。管材从生产线送来,缠绕在黄色转盘上,上方的垂直压头则固定住卷绕好的管材。

特写镜头显示,管材平放在旋转的线圈上,压头正在下降。成品蓝色管材卷放在机器旁边,fhopepack.com 的水印沿着视频片段的底部延伸。

卷管机的工作原理

步骤 | 会发生什么 |
|—|—|
| Thread | The tube end is fixed on the turntable |
| Coil | The turntable winds the tube in layers |
| Count | The machine winds to the set length |
| Press and strap | The press head holds the coil while it is strapped |
| Unload | The tied coil is taken off the turntable |

The press head keeps the layers flat, so the coil is even and the straps sit square. For coils that are film-wrapped after coiling, see our [automatic pipe coiling and wrapping machine](https://www.fhopepack.com/videos/automatic-pipe-coiling-and-wrapping-machine-for-hose-and-plastic-tubes/).

线圈尺寸和层数计算

每层线圈在宽度方向上都有固定的圈数,并且每层线圈的外径都会增加两个管径。例如,对于直径为 20 毫米的管子,线圈宽度为 120 毫米,内径为 400 毫米:

| 项目 | 金额 |
|—|—|
| Turns per layer, 120 ÷ 20 | 6 |
| Layers for about 200 m (illustrative) | 15 |
| Coil OD, 400 + 2 × 15 × 20 | 1,000 mm |
| Mean diameter, 400 + 15 × 20 | 700 mm |
| Length, 6 × 15 × π × 0.7 m | about 198 m |

较长的线圈会增加层数并增大外径,因此我们会根据您的包装和运输限制检查外径。

捆扎线圈

| Choice | What it decides |
|—|—|
| Straps per coil | How well the layers hold in handling |
| Strap positions | Even spacing round the coil |
| Strap tension | Tight enough to hold, not so tight it crushes the tube |
| Press hold | Keeps the coil flat while strapping |

软管所需的绑带张力比硬管要低,所以我们用您的软管进行张力测试。

控制与安全

转盘转动,压头猛然落下。机器运转时,双手务必远离转动的转盘和压机下方,并且只能在机器停止运转时穿管。

适用的标准取决于目标市场。对于欧盟CE市场,ISO 12100规定了风险评估方法,EN 415-10规定了包装机械的通用要求。

管材卷绕机选型清单

– [ ] Tube OD, wall and material.
– [ ] Coil length, ID and width.
– [ ] Largest coil OD allowed.
– [ ] Coils per hour from the extrusion line.
– [ ] Straps per coil and strap type.
– [ ] Floor space and power supply.

工程常见问题解答

Q: How long a coil can it wind?
A: It winds to the set length; our example of 15 layers of 20 mm tube is about 198 m.

Q: How does length change the coil OD?
A: Each layer adds two tube diameters. In our example 15 layers on a 400 mm ID give about 1,000 mm OD.

Q: Why press the coil while strapping?
A: The press head keeps the layers flat so the straps sit square.

Q: How tight should the straps be?
A: Tight enough to hold, but soft tube needs less tension than rigid pipe; we set it on trial.

Q: What tube does it suit?
A: Plastic tube and small pipe that can be wound on the turntable.

下一步

我们分三步规划您的卷管机:

1. **Submit your layout drawing** with tube sizes, coil lengths and output to **info@fhopepack.com**.
2. **Receive a proposal within 48 hours**, with the coil size and strap plan.
3. **Book a site survey** to check the extrusion line layout.

– [Pipe packing machines](https://www.fhopepack.com/Pipe-packing-machine/)
– [Video: HDPE pipe coil and hose wrapping machine](https://www.fhopepack.com/videos/hose-wrapping-machine-hdpe-pipe-coil-packing-machines/)
– [Video: double wall corrugated hose coiling and strapping machine](https://www.fhopepack.com/videos/double-wall-corrugated-hose-coiling-and-strapping-machine/)
– [Video: hose stretch wrapping machine for pipe coil packing](https://www.fhopepack.com/videos/hose-stretch-wrapping-machine-pipe-coil-packing-machines-4/)

来源

– Machine content: FHOPE engineering team, 2026-10-04
– Coil size example: our worked example, illustrative values
– Machine in action: [our video on YouTube](https://www.youtube.com/watch?v=sFw5QD_uKz0)
– Standards scope: [ISO 12100:2010](https://www.iso.org/standard/51528.html), [EN 415-10:2014](https://www.nen.nl/en/nen-en-415-10-2014-en-191845)

上次审核日期: 2026年10月04日