**执行摘要**
> A wire rod coil compactor presses a hot-rolled coil down along its axis so the loose rings close up before the binding wires or straps go on. In this clip our press runs two compaction cycles, about 30 s and about 24 s from the start of the ram stroke to the ram back at the top.
> Our wire rod compactor is specified for 1,000 to 1,800 mm OD coils of 500 to 2,000 kg, with 60 to 400 kN compacting force and a 30 to 40 s cycle, configured per project.
目录
视频片段按顺序展示了以下内容
这台压力机是一个灰色的钢制龙门架，配有黄色液压缸、带圆形压头的移动十字头、黄色底座平台和黄色侧臂。一卷银色线材垂直放置在平台上。一名操作员站在图片左下方。
**First cycle**
1. **0 to about 9 s.** The press head is up and the coil rests on the platform.
2. **About 12 to 18 s.** The head moves down and starts to compress the top of the coil.
3. **About 21 to 27 s.** The head keeps pressing and the coil height drops visibly.
4. **About 30 s.** The head reaches its lowest point and holds.
5. **About 33 to 42 s.** The head rises again and the coil stays in its compacted shape.
**Second cycle**
6. **About 45 to 51 s.** A coil rests on the base with the machine at rest.
7. **About 54 to 60 s.** The head comes down, and the side arms close in on the coil. This coil already carries green straps, so the cycle presses a coil that has been strapped before.
8. **About 63 to 66 s.** The head and side arms hold the pressure and the coil is visibly shorter.
9. **About 69 to 78 s.** The head rises and the arms open. At about 69 to 72 s a hand is seen at the equipment on the right while the head is still moving. By about 78 s the head is fully up.
为什么线材线圈要压实？
从轧机上卸下的卷材是松散的：卷环彼此分离，卷材高而有弹性。沿轴线压紧卷材，卷环就会闭合，这样捆扎线或带子就能将卷材捆扎成紧凑稳定的包装，便于堆叠和运输。捆扎是在压机压紧卷材的同时进行的；压头抬起后，捆扎线会带动卷材回弹。
我们的压实机使用 4 个捆扎头，通过 4 根钢丝将每卷线圈捆扎起来，捆扎头输送 6.3 至 8 毫米的钢丝杆作为捆扎材料，压紧力由液压系统设定。
夹子的压实周期时间
| Step | First cycle | Second cycle |
|---|---|---|
| Ram stroke starts | about 12 s | about 54 s |
| Lowest point and hold | about 30 s | about 63 to 66 s |
| Ram back at the top | about 42 s | about 78 s |
| Stroke start to ram up | about 30 s | about 24 s |
第一个循环与我们产品页面上的30至40秒压缩机循环相匹配，第二个循环则稍短一些。在第二个循环中，侧臂会闭合卷筒，同时压头会施加压力，使其保持居中。
线材夯实机规格
| Wire rod compactor | Specification |
|---|---|
| Coil outside diameter | 1,000 to 1,800 mm |
| Coil weight | 500 to 2,000 kg max. |
| Compacting force | adjustable 60 to 400 kN |
| Compactor cycle time | 30 to 40 s |
| Binding wires per coil | 4, from 4 strapping heads |
| Binding wire diameter | 6.3 to 8 mm |
| Hydraulic pressure | 210 bar |
| Air supply | 5.0 to 6.0 bar |
节拍检查
假设目标产量为每小时 90 卷，节拍时间为 3,600 ÷ 90 = 40 秒。30 到 40 秒的压实循环会占用全部节拍时间，因此，以该产量，单个印刷工位没有余量进行卷材转移。我们会在排版阶段将转移和装订尺寸一起规划，或者降低目标产量。如果目标产量为每小时 60 卷，60 秒的节拍时间则留有 20 到 30 秒的转移时间。
线材线圈压实机选型清单
- [ ] Coil OD, height before compaction and weight, within 1,000 to 1,800 mm OD and 2,000 kg.
- [ ] Binding: wire or strap, number of bindings per coil.
- [ ] Compacting force needed for your rod grade.
- [ ] Coil transfer: C-hook, conveyor or crane.
- [ ] Output target per hour, against the 30 to 40 s cycle.
- [ ] Hydraulic and air supply at the site.
控制与安全
冲压机头、侧臂以及机头与平台之间的区域都是碰撞危险区。在冲压机头仍在上升的过程中（大约在 69 到 72 秒时），操作人员伸向右侧设备的手部动作是我们设计时就考虑到的。防护装置和操作人员的站位可以确保操作人员的手部动作不会影响冲压机头的上升，直到冲压机头到达最高点且侧臂完全打开。
在任何人对卷材、捆扎带或压头进行操作之前，务必停止、隔离并锁定压机，并释放储存的液压。切勿将手伸到仅由液压装置支撑的升起压头下方。
适用的标准取决于目标市场。对于欧盟CE认证市场，ISO 12100规定了风险评估方法，而EN 415-10涵盖了包装机械的通用要求，其中规定了防护装置和紧急停止装置。
工程常见问题解答
Q: How long does one compaction cycle take?
A: On the clip, about 30 s and about 24 s from the start of the ram stroke to the ram back at the top. Our compactor is specified for a 30 to 40 s cycle.
Q: What coil sizes does the compactor take?
A: Coils of 1,000 to 1,800 mm OD and 500 to 2,000 kg, with compacting force adjustable from 60 to 400 kN.
Q: How many bindings go on each coil?
A: 4 binding wires from 4 wire strapping heads, using 6.3 to 8 mm wire rod as the binding.
下一步
我们分三步确定线材线圈压实机的尺寸：
1. **Submit your layout drawing** with the coil OD, height, weight, binding type and output target, to **info@fhopepack.com**.
2. **Receive a proposal within 48 hours**, including the press arrangement, the binding heads and the cycle check against your takt.
3. **Book a site survey** so we confirm coil transfer, the foundation and the hydraulic and air supply.
相关阅读
- [Wire rod compactor with steel wire strapping](https://www.fhopepack.com/Steel-wire-strapping-machine/wire-rod-compactor.html)
- [Wire coil compacting and strapping machine](https://www.fhopepack.com/Wire-coil-wrapping-machine/Automatic-wire-coil-compacting%20and-strap.html)
- [Razor wire packing machine](https://www.fhopepack.com/videos/razor-wire-packing-machine-and-barbed-wire-wrapping-machine/)
- [Coil tilter and upender for palletised coils](https://www.fhopepack.com/videos/practical-well-designed-coil-tilter-and-coil-upender/)
来源
- Compactor specifications: [Wire rod compactor product page](https://www.fhopepack.com/Steel-wire-strapping-machine/wire-rod-compactor.html)
- Clip timing: frame timings taken from the clip, 3 s between frames
- Machine in action: [our video on YouTube](https://www.youtube.com/watch?v=yvnk2BK3-h8)
- Standards scope: [ISO 12100:2010](https://www.iso.org/standard/51528.html), [EN 415-10:2014](https://www.nen.nl/en/nen-en-415-10-2014-en-191845)
上次审核日期： 2026年10月05日
