Automatic Steel Coil Packing Line: Handling and Wrapping

Name: 全自动钢卷包装线：夹持、下卷和缠绕站
Uploaded: 2018-05-29T09:22:23+00:00
Duration: 1 min 46 s
Description: > **Executive summary** > Between the mill and the wrapper, a steel coil has to be gripped, turned and set down without a crane hook touching it. > Our coil packing line in this video does that with a yellow gripping arm over a red roller conveyor, a station marked…

执行摘要 Between the mill and the wrapper, a steel coil has to be gripped, turned and set down without a crane hook touching it. Our coil packing line in this video does that with a yellow gripping arm over a red roller conveyor, a station marked DOWN ENDER and a WRAPPING STATION further on. How the coil sits on the conveyor follows from the 线圈外径 和 roller pitch我们会针对每个项目进行检查。

视频显示的内容

A bare steel coil rests on the red roller conveyor at the start of the clip, with yellow safety mesh to the left and a signal tower showing green. A yellow arm comes down, grips the coil and holds it in the yellow and red frame.

The yellow column marked DOWN ENDER then lowers onto the coil while the coil stays still, and lifts away again. The arm releases the coil to the conveyor and returns. Later shots show the coil at the station marked WRAPPING STATION, with a worker in a hard hat in the background. The www.fhopepack.com watermark runs along the foot of the clip.

How the coil moves through the line

步骤	会发生什么
进料	The coil runs in on the red roller conveyor
抓握力	The yellow arm comes down and grips the coil
羽绒服	The DOWN ENDER column lowers onto the coil and lifts away
发布	The arm sets the coil back on the conveyor
包装站	The coil moves on to be wrapped

The arm and down ender work while the coil is held, so the conveyor never carries a loose coil past a moving head.

Roller pitch and coil support

A coil lying flat (eye vertical) on a roller conveyor, as in our video, needs enough rollers under it to sit steady. Illustrative example:

名称	价值
Smallest coil OD (illustrative)	800 毫米
Roller pitch (illustrative)	200 毫米
Rollers under the coil, 800 ÷ 200	4

We keep at least 3 rollers under the smallest coil, so a small coil needs a shorter pitch than a large one.

Stations you can add to the line

站	何时添加
Gripping arm	Coils must be lifted or turned off the conveyor
羽绒服	Coils must change eye position before wrapping
包装站	Coils need film or paper cover
魁梧的	Coils need bands before dispatch
信号塔	Operators need line status at a glance

We plan the station order from your coil flow, then size the conveyor for the smallest and largest coil. For service centers packing slit coils, see our 分切卷材包装线.

控制与安全

The gripping arm and down ender move with force, and yellow safety mesh closes the conveyor infeed. Keep people outside the mesh while the line runs, and enter only with the line stopped and isolated.

适用的标准取决于目标市场。对于欧盟CE市场，ISO 12100规定了风险评估方法，EN 415-10规定了包装机械的通用要求。

Selection checklist for a steel coil packing line

卷材外径、内径、宽度和重量范围。
Eye position at infeed and at the wrapper.
每小时线圈数。
Wrapping and strapping needed.
Conveyor length and roller pitch.
Building space and power supply.

工程常见问题解答

Q: What does the down ender station do? A: A down ender changes the coil’s eye position before wrapping; in this clip the column is shown lowering onto the held coil and lifting away.

Q: How many rollers should sit under a coil? A: At least 3. Our 800 mm coil on a 200 mm pitch sits on 4.

Q: Does the coil stay on the conveyor? A: Yes. The arm grips it, the down ender works, and the arm sets it back on the conveyor.

Q: What rule sets the roller pitch? A: At least 3 rollers under the smallest coil in your range.

Q: What comes after gripping? A: The coil moves on to the wrapping station.

Q: How do operators see line status? A: A signal tower at the infeed shows green while the line runs.

下一步

我们分三步规划您的钢卷包装生产线：

提交您的布局图 with coil sizes, output and building layout to info@fhopepack.com.
48小时内收到方案, with the station order and conveyor plan.
预约现场勘测 to check the building and floor space.