执行摘要 An automatic pipe coiling and wrapping machine measures the tube, winds it into a coil, cuts it and secures the coil for shipment. Our equivalent solution pairs an automatic hose coiler with film wrapping, either on the coiler for thin products or on a separate coil wrapper. Coil size, tube OD and length per coil decide the model, and our FCL-600 range takes tube of 2–30毫米 OD。
目录
- 机器的功能
- Coiler windows by tube size
- Will your length fit the coil?
- Film wrapping options
- 操作员负载
- 公用设施和安全
- 选择清单
- 工程常见问题解答
- 下一步
- 相关阅读
- 来源
机器的功能
The machine in the video counts the length, winds a corrugated hose on a winding head, cuts it and bands the finished coil with clear film. That sequence sets four sizing inputs: tube OD, length per coil, coil window and how the coil is secured.
Our equivalent solution is an automatic hose coiling machine. It calculates the tube length, makes the coil, cuts the tube, then holds the coil and moves it to the next station automatically. A sensor detects the tube position, and a pressing device keeps the coil fixed and stable while it is secured.
Coiler windows by tube size
| 参数 | 整箱-600A | 整箱-600B | 整箱-600C |
|---|---|---|---|
| 管外径 | 2–16毫米 | 10–20毫米 | 10–30毫米 |
| 线圈外径 | 300–400毫米 | 400–600毫米 | 400–800毫米 |
| 线圈ID | 200–300毫米 | 250–400毫米 | 250–600毫米 |
| 线圈高度 | 40–120毫米 | 40–200毫米 | 100–300毫米 |
| 计米器 | 0.01-100 m | 0.01-100 m | 0.01-100 m |
The coiling OD and the cutting length are both adjustable on the control program. Illustrative example: a 20 mm corrugated hose fits the FCL-600B or FCL-600C, and a 25 mm hose needs the FCL-600C.
Will your length fit the coil?
Check the winding space before you choose. For a 20 mm hose on the FCL-600B with a 250 mm ID, 500 mm OD and 150 mm height:
- 图层。 (500 − 250) ÷ 2 ÷ 20 = 6.25, so 6 layers.
- Turns per layer. 150 ÷ 20 = 7.5, so 7 turns.
- Total turns. 6×7 = 42。
- 长度。 The mean diameter is 375 mm, so 42 × π × 0.375 = about 49.5 m.
That is within the 100 m meter counter. Corrugated hose packs less neatly than this square pattern, so we confirm the coil size on a trial with your hose.
Film wrapping options
| 附加选项 | 产品 | How the coil is secured |
|---|---|---|
| Coiling and wrapping in one station | cable and wire, 1–15 mm diameter | film wrap on the coiler |
| Coiler plus strapping | tube, 2–30 mm OD | polypropylene strap, heat welded |
| Coiler plus coil wrapper | hose coils 5–30 kg | stretch film through the coil eye |
Our cable coiling and wrapping machine wraps the coil in film at the end of the line and coils at up to 200 m/min. For hose and tube, the hose coiler connects with an automatic strapper, or we pass the coil to our FPH-200N hose coil wrapper, which takes coils of 250–650 mm ID and 450–800 mm OD. We choose the option by your product and shipping needs.
操作员负载
For cable and wire, our coiling and wrapping line lets one person work 5–8 lines at the same time, because the operator only reloads film. Up to 20 cable and coil size formulas are saved in the program for quick changeovers between shifts. An optional device inserts a label inside the film wrap automatically.
公用设施和安全
| 公用事业 | FCL-600 hose coiler |
|---|---|
| 电源供应 | 交流电 415 伏,50 赫兹,三相 |
| 压缩空气 | 6 bar |
| 通过积极争取让商标与其相匹配的域名优先注册来维护 | PLC and HMI, English program |
The coiler detects errors automatically and alarms when trouble occurs, and two guards hold and move the coiled tube. The standards that apply depend on the destination market. For CE markets, ISO 12100 sets the risk-assessment method and EN 415-10 sets general requirements for packaging machines.
Selection checklist for a coiling and wrapping machine
- Tube or hose OD, and whether it is corrugated.
- Length per coil.
- Coil ID, OD and height limits.
- Film wrap, strap, or both.
- Line speed and coils per hour.
- Label inside the wrap, yes or no.
工程常见问题解答
Q: Which coiler fits a 20 mm hose? A: The FCL-600B or FCL-600C. The FCL-600B takes 10–20 mm tube and coils of 400–600 mm OD.
Q: How long a hose fits one coil? A: About 49.5 m of 20 mm hose in a 250/500 mm coil, 150 mm high, before trial.
Q: Can the coiler film-wrap the coil itself? A: For cable and wire of 1–15 mm, yes, in our coiling and wrapping machine. For hose, we add a strapper or our FPH-200N coil wrapper.
Q: How many lines can one operator run? A: On our cable and wire coiling and wrapping line, 5–8 lines, because the operator only reloads film. For hose lines we confirm the ratio in the proposal.
Q: What utilities does the hose coiler need? A: AC 415 V, 50 Hz, 3 phase, and compressed air at 6 bar.
下一步
We size your coiling and wrapping solution in three steps:
- 提交您的布局图 with tube size, length per coil and line speed to info@fhopepack.com.
- 48小时内收到方案, with the coiler, wrapping option and layout.
- 预约现场勘测 to fit the machine to your extrusion line.
相关阅读
来源
- Hose coiler windows, strapping, utilities: automatic hose coiling machine page
- Coiling and wrapping, operator load, label insert: automatic cable coiling and wrapping machine page
- Hose coil wrapper: 软管卷包装机械 FPH-200N 页
- 标准范围: ISO 12100:2010, IN 415-10:2014
上次审核日期: 2026年10月04日