**执行摘要**
> Finished aluminum profiles scratch when they slide over each other or are carried by hand.
> Our line in this video carries the profiles on conveyors, transfers them with a robot arm above the line and covers them in film, keeping each profile level from start to end.
> Tape and film use follow from the **profile length** and the **profiles per bundle**. We set both per project.
目录
在线胶带粘贴、机器人传送和连续缠绕
在挤出包装过程中，人工搬运和型材间的摩擦是造成表面损伤的主要原因。这条生产线集成了在线保护胶带、机器人输送和连续缠绕功能，确保型材从进料到出料始终保持方向正确、彼此分离且水平，无需为每一捆型材停机。
视频按顺序展示了整个过程：传送带上的进料、机器人与生产线同步转移、胶带和薄膜贴附，以及远端的水平出口。
轮廓线是如何工作的
步骤 | 会发生什么 |
|---|---|
| Feed | Profiles enter on the conveyor |
| Transfer | The robot arm picks and places them in step with the line |
| Tape | Yellow units along the line apply the protective tape |
| Cover | Profiles move on, covered in clear film |
| Output | Profiles leave the far end, still level |
保持轮廓水平和间距，意味着轮廓不会相互滑动，而大多数表面痕迹都是由此产生的。
每捆保护胶带用量
示例：在每个轮廓线上贴上两条保护胶带：
| 项目 | 金额 |
|---|---|
| Profile length (illustrative) | 6,000 mm |
| Strips per profile (illustrative) | 2 |
| Tape per profile, 2 × 6 m | 12 m |
| Profiles per bundle (illustrative) | 20 |
| Tape per bundle, 20 × 12 m | 240 m |
在规划胶带卷时，请在胶带的两端添加导入带。
线路配置规则
| Requirement | Configuration | Selection rule |
|---|---|---|
| Visible faces only | Decorative-face taping | When unexposed faces need no film; selection per project |
| Full cover | Film over the whole profile | For long-distance or open transit; selection per project |
| Variable lengths | Conveyor and robot set to the length range | Sized to the mill's cutoff length spectrum |
| High output | Second robot arm or wrapping station | When mill throughput exceeds one station's cycle time |
The line can also add a [protective film applicator](https://www.fhopepack.com/videos/automatic-aluminum-profile-tape-applicator-video/) ahead of the conveyor. Tell us the profile shapes and lengths, and we lay out the conveyor, robot and wrapping stations around them.
融入现有轮廓线
这条生产线旨在与现有的挤压或精加工生产线连接，因此成品型材可以直接送入，无需人工搬运。有两个细节使其能够适应各种尺寸的型材捆：
- **Self-adjusting rollers.** The rollers open and close to take different bundle widths without stopping the line.
- **Fast film change.** A film roll change is set up for a quick swap, so a long run is not interrupted for material.
如果您需要完整的车站设备，该线路将捆扎子捆、捆包子捆、堆垛机、封箱机和主线包装站组合在一起，所有这些都在同一线路控制下。
控制、安装和安全
The robot arm moves over the conveyor and profiles travel along the line. Keep people out of the robot's reach while the line runs, and clear a profile only with the line stopped.
适用的标准取决于目标市场。对于欧盟CE市场，ISO 12100规定了风险评估方法，EN 415-10规定了包装机械的通用要求。
铝型材包装线选型清单
- [ ] Profile shapes, lengths and weights.
- [ ] Faces that need tape or film.
- [ ] Profiles per bundle.
- [ ] Profiles per hour.
- [ ] Line length and floor space.
- [ ] Infeed from the extrusion or finishing line.
工程常见问题解答
Q: How are profiles transferred?
A: A robot arm above the conveyor picks and places them in step with the line.
Q: How much tape does a bundle take?
A: About 240 m net for 20 profiles of 6,000 mm with two strips each in our example, before lead-in at the strip ends.
Q: Do the profiles turn over on the line?
A: No. They stay level and in the same direction from infeed to output.
Q: Can the line tape only the visible faces?
A: Yes. It can tape the decorative faces only or cover the whole profile in film.
Q: Can the line take different lengths?
A: Yes, when the conveyor and robot are set to your length range.
Q: Where is the line controlled?
A: At the main control cabinet with the signal tower at the infeed end of the line.
Q: How does the conveyor adapt to different profile bundle widths?
A: Self-adjusting rollers open and close automatically to match bundle width, without stopping the line.
Q: What downstream equipment can integrate with this line?
A: Sub-bundle tying, sub-bundle wrapping, a stacker, a case sealer and the main-track wrapping station, all on the same line control.
下一步
我们分三步规划您的铝型材包装生产线：
1. **Submit your layout drawing** with profile shapes, lengths and output to **info@fhopepack.com**.
2. **Receive a proposal within 48 hours**, with the tape and film plan.
3. **Book a site survey** to check the line layout and floor space.
相关阅读
- [Aluminum profile packing](https://www.fhopepack.com/Aluminum/)
- [Video: aluminum horizontal wrapping machine with spacer feeder](https://www.fhopepack.com/videos/aluminum-horizontal-wrapping-machine-with-spacer-feeder/)
- [Video: automatic aluminum profile packaging line for paper packing and stacking](https://www.fhopepack.com/videos/automatic-aluminum-profile-packaging-line-for-paper-packing-and-stacking/)
- [Video: aluminum profile packing machine and wrapping line: stations and pace](https://www.fhopepack.com/videos/aluminum-profile-packing-machine-and-wrapping-machine-line-2/)
- [Video: automatic aluminum film applicator: inline taping of profiles](https://www.fhopepack.com/videos/automatic-aluminum-film-applicator/)
来源
- 行内容：FHOPE 工程团队，2026-10-04
- Tape example: our worked example, illustrative values
- Machine in action: [our video on YouTube](https://www.youtube.com/watch?v=jYEZdjC4q4g)
- 标准范围：[ISO 12100:2010](https://www.iso.org/standard/51528.html)、[EN 415-10:2014](https://www.nen.nl/en/nen-en-415-10-2014-en-191845)
上次审核日期： 2026年10月09日
