---
description: two tye steel coil wrapping machine designed for efficient slit coil packing, enhancing productivity and protection in slit coil manufacturing to reduce the man power cost.
image: https://www.fhopepack.com/blog/wp-content/uploads/2024/07/Steel-coil-packaging-machinery3.webp
title: Two types Steel Coil Wrapping Machine for slit coil packing at Brazil
---

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# Small Automatic Steel Coil Wrapping Machine

two tye steel coil wrapping machine designed for efficient slit coil packing, enhancing productivity and protection in slit coil manufacturing to reduce the man power cost.

[Get Free Quote](#contact-form) [ Watch Demo](#video-section)

CE Certified

ISO 9001

2 Year Warranty

[![Two types Steel Coil Wrapping Machine for slit coil packing at Brazil](https://www.fhopepack.com/blog/wp-content/uploads/2024/07/Steel-coil-packaging-machinery3.webp)](https://www.fhopepack.com/blog/wp-content/uploads/2024/07/Steel-coil-packaging-machinery3.webp)

98%

Efficiency Rate

2 Year

Full Warranty

Two types Steel Coil Wrapping Machine for slit coil packing at Brazil

Description More Data

Location: São Paulo, Brazil | Industry: Steel Service Center

## Case Study: Automating Slit Coil Packaging

### Executive Summary

Efficient logistics and secure packaging are critical KPIs in the steel processing industry. For a prominent slit coil manufacturer and service center located in São Paulo, Brazil, the transition from manual packing to an automated line was necessitated by severe bottlenecks. This document outlines the operational challenges faced, the engineered solution implemented, and the technical specifications of the **Steel Coil Wrapping Machine** deployed to optimize their downstream process.

![](https://www.fhopepack.com/blog/wp-content/uploads/2024/07/Horizontal-steel-coil-packing-machine1.webp)

Facility Upgrade

São Paulo Service Center

## Operational Analysis: The Bottleneck

Prior to automation, the facility relied on a manual packaging protocol heavily dependent on overhead cranes. This workflow presented distinct operational liabilities that stifled growth and efficiency.

### Crane Dependency & Downtime

The overhead cranes were occupied for **40-60% of the shift** solely for holding coils during manual wrapping. This starved the upstream slitting lines, preventing offloading and causing production stoppages.

### Labor Inefficiency

The manual wrapping process was physically demanding and slow, unable to match the slitter's output, requiring multiple operators per shift for a non-value-added task.

### Safety & Ergonomics

Manipulating heavy steel coils manually, often suspended or on makeshift stands, exposed operators to crush hazards and repetitive strain injuries.

### Inconsistent Load Containment

Manual application resulted in variable tension. Loose packaging led to "telescoping" (internal coil slippage) during truck transport on Brazil’s rugged road infrastructure.

![](https://www.fhopepack.com/blog/wp-content/uploads/2023/05/aluminum-coil-strapping-machine-by-PET.webp)

#### System Configuration

- 1 **Station A (Narrow Coil Line):** Optimized for high-speed wrapping of light, narrow strips.
- 2 **Station B (Wide Coil Line):** Heavy-duty orbital wrapper for larger master coils.
- 3 **Integrated Upender:** Automated hydraulic upender facilitates 90-degree orientation changes, removing crane manipulation.

Engineered Solution

## Dual-Station Automatic Packing System

To address the specific throughput requirements and coil diversity of the client, a custom engineering solution was deployed. The system segregates the workflow into two dedicated lines to maximize efficiency.

### Automation & Control

**Logic Control:** Centralized PLC with HMI touch panel allows storage of unique packing "recipes" (wrap layers, tension, speed) for different dimensions.

**Sensors:** Photoelectric sensors automatically detect coil diameter and width, adjusting the orbital ring positioning without operator intervention.

### Wrapping Stations

- **High-Speed Operation:** Cycle time of 20 coils per hour per machine.
- **Material Versatility:** Handles Crepe Paper and LLDPE Stretch Film.
- **Tension Control:** Electronic tensioners prevent telescoping.
- **Auto-Cut & Clamp:** Pneumatic cutters sever film; wiper arm secures tail.

### Safety Protocols

Enclosed perimeter fencing with safety light curtains that trigger immediate E-Stop upon breach. Mechanical interlocks prevent operation if positioning is incorrect.

## Technical Specifications

| Feature | Specification |
| --- | --- |
| Coil Weight Capacity | Up to 2,000 kg (Customizable to 5T) |
| Coil Width Range | 30mm – 500mm (Station A) / 500mm – 1500mm (Station B) |
| Wrapping Speed | Adjustable, approx. 15-30 seconds per coil |
| Power Supply | 380V / 60Hz / 3-Phase (Standard Brazil Industrial Voltage) |
| Air Pressure | 6 – 8 bar (for cutting and clamping mechanisms) |
| Machine Dimensions | Approx. 2000mm (L) x 1800mm (W) x 1800mm (H) |
| Wrapping Material | Stretch Film (OD: 100-250mm), Woven Belt, Crepe Paper |
| Drive System | VFD (Variable Frequency Drive) for Soft Start/Stop |

## Results & Implementation Benefits

Post-installation data from the São Paulo facility indicates immediate improvements across key operational metrics.

90%

### Drop in Crane Use

Freeing equipment for critical loading/unloading tasks.

Zero

### Injuries Reported

Since implementation due to the "Hands-Off" automated process.

+35%

### Throughput

The packaging line no longer bottlenecks the slitter output.

Quality

### Claims Reduced

Standardized tension reduced customer claims regarding transit damage.

## Technical FAQ

### Q1: Integration with Existing Conveyors

**A:** The system is modular. The bed height and conveyor speed are adjustable via VFDs to synchronize perfectly with existing slitting line exit conveyors, requiring no major civil work modifications.

### Q2: Maintenance Schedule

**A:** The design focuses on low maintenance. Routine tasks include checking the friction wheels for wear and lubricating the ring gear guide rails. A complete maintenance checklist and spare parts kit (sensors, fuses, blades) are included.

### Q3: Material Changeover

**A:** Changing from stretch film to paper takes less than 2 minutes. The material roll holder utilizes a quick-release system designed for rapid changeovers.

[View Full Technical Data Sheet & Machine Video](https://www.fhopepack.com/Coil_packing_machine.html)

## Visual Details

![Two types Steel Coil Wrapping Machine for slit coil packing at Brazil - Detail 1](https://www.fhopepack.com/blog/wp-content/uploads/2024/07/Steel-coil-packaging-machinery2.webp)

Click to enlarge

![Two types Steel Coil Wrapping Machine for slit coil packing at Brazil - Detail 2](https://www.fhopepack.com/blog/wp-content/uploads/2024/07/Steel-coil-packaging-machinery1.webp)

Click to enlarge

![Two types Steel Coil Wrapping Machine for slit coil packing at Brazil - Detail 3](https://www.fhopepack.com/blog/wp-content/uploads/2024/07/Steel-coil-packaging-machinery4.webp)

Click to enlarge

![Two types Steel Coil Wrapping Machine for slit coil packing at Brazil - Detail 4](https://www.fhopepack.com/blog/wp-content/uploads/2024/07/Steel-coil-paper-packing-machine-with-trolley5.webp)

Click to enlarge

×

![Enlarged view]()

See It In Action

## Watch How It Works

Discover how our automated packaging solutions optimize your production line efficiency. This video demonstrates the seamless operation designed for maximum protection.

High Throughput

Up to 60 coils per hour

Consistent Quality

Every wrap meets spec

[Request A Quote](#contact-form)

## Trusted by Steel Mills & Industry Leaders

Global manufacturers rely on FHOPE heavy duty packaging equipment

![ArcelorMittal](https://www.fhopepack.com/videos/wp-content/uploads/2025/01/arcelormittal.png) ![POSCO](https://www.fhopepack.com/videos/wp-content/uploads/2025/01/posco.png) ![Nippon Steel](https://www.fhopepack.com/videos/wp-content/uploads/2025/01/nippon-steel-corporation.png) ![Nucor](https://www.fhopepack.com/videos/wp-content/uploads/2025/01/nucor-corporation.png) ![Tata Steel](https://www.fhopepack.com/videos/wp-content/uploads/2025/01/tatasteellogo-1.jpg) ![ArcelorMittal](https://www.fhopepack.com/videos/wp-content/uploads/2025/01/arcelormittal.png) ![POSCO](https://www.fhopepack.com/videos/wp-content/uploads/2025/01/posco.png) ![Nippon Steel](https://www.fhopepack.com/videos/wp-content/uploads/2025/01/nippon-steel-corporation.png) ![Nucor](https://www.fhopepack.com/videos/wp-content/uploads/2025/01/nucor-corporation.png) ![Tata Steel](https://www.fhopepack.com/videos/wp-content/uploads/2025/01/tatasteellogo-1.jpg)

## Ready to optimize your packaging line?

Get a custom quote with ROI analysis. Our engineers respond within 24 hours.

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- 2-year warranty included

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