{"id":989,"date":"2018-05-29T09:22:23","date_gmt":"2018-05-29T09:22:23","guid":{"rendered":"http:\/\/www.fhopepack.com\/videos\/?p=989"},"modified":"2026-10-04T11:33:30","modified_gmt":"2026-10-04T11:33:30","slug":"automatic-steel-coil-packing-line","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/automatic-steel-coil-packing-line\/","title":{"rendered":"Automatic Steel Coil Packing Line: Gripping, Down Ender and Wrapping Station"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong>\nBetween the mill and the wrapper, a steel coil has to be gripped, turned and set down without a crane hook touching it.\nOur coil packing line in this video does that with a yellow gripping arm over a red roller conveyor, a station marked DOWN ENDER and a WRAPPING STATION further on.\nHow the coil sits on the conveyor follows from the <strong>coil OD<\/strong> and the <strong>roller pitch<\/strong>. We check both per project.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/K1f7pvAAy2o\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#video\">What the video shows<\/a><\/li>\n<li><a href=\"#how-it-works\">How the coil moves through the line<\/a><\/li>\n<li><a href=\"#rollers\">Roller pitch and coil support<\/a><\/li>\n<li><a href=\"#stations\">Stations you can add to the line<\/a><\/li>\n<li><a href=\"#safety\">Controls and safety<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist for a steel coil packing line<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"video\">What the video shows<\/h2>\n<p>A bare steel coil rests on the red roller conveyor at the start of the clip, with yellow safety mesh to the left and a signal tower showing green. A yellow arm comes down, grips the coil and holds it in the yellow and red frame.<\/p>\n<p>The yellow column marked DOWN ENDER then lowers onto the coil while the coil stays still, and lifts away again. The arm releases the coil to the conveyor and returns. Later shots show the coil at the station marked WRAPPING STATION, with a worker in a hard hat in the background. The www.fhopepack.com watermark runs along the foot of the clip.<\/p>\n<h2 id=\"how-it-works\">How the coil moves through the line<\/h2>\n<table>\n<thead>\n<tr>\n<th>Step<\/th>\n<th>What happens<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Infeed<\/td>\n<td>The coil runs in on the red roller conveyor<\/td>\n<\/tr>\n<tr>\n<td>Grip<\/td>\n<td>The yellow arm comes down and grips the coil<\/td>\n<\/tr>\n<tr>\n<td>Down ender<\/td>\n<td>The DOWN ENDER column lowers onto the coil and lifts away<\/td>\n<\/tr>\n<tr>\n<td>Release<\/td>\n<td>The arm sets the coil back on the conveyor<\/td>\n<\/tr>\n<tr>\n<td>Wrapping station<\/td>\n<td>The coil moves on to be wrapped<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>The arm and down ender work while the coil is held, so the conveyor never carries a loose coil past a moving head.<\/p>\n<h2 id=\"rollers\">Roller pitch and coil support<\/h2>\n<p>A coil lying flat (eye vertical) on a roller conveyor, as in our video, needs enough rollers under it to sit steady. Illustrative example:<\/p>\n<table>\n<thead>\n<tr>\n<th>Item<\/th>\n<th>Value<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Smallest coil OD (illustrative)<\/td>\n<td>800 mm<\/td>\n<\/tr>\n<tr>\n<td>Roller pitch (illustrative)<\/td>\n<td>200 mm<\/td>\n<\/tr>\n<tr>\n<td>Rollers under the coil, 800 \u00f7 200<\/td>\n<td>4<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>We keep at least 3 rollers under the smallest coil, so a small coil needs a shorter pitch than a large one.<\/p>\n<h2 id=\"stations\">Stations you can add to the line<\/h2>\n<table>\n<thead>\n<tr>\n<th>Station<\/th>\n<th>When to add it<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Gripping arm<\/td>\n<td>Coils must be lifted or turned off the conveyor<\/td>\n<\/tr>\n<tr>\n<td>Down ender<\/td>\n<td>Coils must change eye position before wrapping<\/td>\n<\/tr>\n<tr>\n<td>Wrapping station<\/td>\n<td>Coils need film or paper cover<\/td>\n<\/tr>\n<tr>\n<td>Strapping<\/td>\n<td>Coils need bands before dispatch<\/td>\n<\/tr>\n<tr>\n<td>Signal tower<\/td>\n<td>Operators need line status at a glance<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>We plan the station order from your coil flow, then size the conveyor for the smallest and largest coil. For service centers packing slit coils, see our <a href=\"https:\/\/www.fhopepack.com\/videos\/automated-slit-coil-packing-line-for-service-center-boost-your-productivity\/\">slit coil packing line<\/a>.<\/p>\n<h2 id=\"safety\">Controls and safety<\/h2>\n<p>The gripping arm and down ender move with force, and yellow safety mesh closes the conveyor infeed. Keep people outside the mesh while the line runs, and enter only with the line stopped and isolated.<\/p>\n<p>The standards that apply depend on the destination market. For CE markets, ISO 12100 sets the risk-assessment method and EN 415-10 sets general requirements for packaging machines.<\/p>\n<h2 id=\"selection-checklist\">Selection checklist for a steel coil packing line<\/h2>\n<ul>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Coil OD, ID, width and weight range.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Eye position at infeed and at the wrapper.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Coils per hour.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Wrapping and strapping needed.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Conveyor length and roller pitch.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Building space and power supply.<\/li>\n<\/ul>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p>Q: What does the down ender station do?\nA: A down ender changes the coil&#8217;s eye position before wrapping; in this clip the column is shown lowering onto the held coil and lifting away.<\/p>\n<p>Q: How many rollers should sit under a coil?\nA: At least 3. Our 800 mm coil on a 200 mm pitch sits on 4.<\/p>\n<p>Q: Does the coil stay on the conveyor?\nA: Yes. The arm grips it, the down ender works, and the arm sets it back on the conveyor.<\/p>\n<p>Q: What rule sets the roller pitch?\nA: At least 3 rollers under the smallest coil in your range.<\/p>\n<p>Q: What comes after gripping?\nA: The coil moves on to the wrapping station.<\/p>\n<p>Q: How do operators see line status?\nA: A signal tower at the infeed shows green while the line runs.<\/p>\n<h2 id=\"next-step\">Next step<\/h2>\n<p>We plan your steel coil packing line in three steps:<\/p>\n<ol>\n<li><strong>Submit your layout drawing<\/strong> with coil sizes, output and building layout to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Receive a proposal within 48 hours<\/strong>, with the station order and conveyor plan.<\/li>\n<li><strong>Book a site survey<\/strong> to check the building and floor space.<\/li>\n<\/ol>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Automatic-Coil-Packing-Line\/\">Automatic coil packing line<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Steel-coil-wrapping-machine\/\">Steel coil wrapping machines<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/steel-coil-copper-coil-packaging-machine-for-eye-through-film-wrapping\/\">Video: steel coil, copper coil packaging machine for eye-through film wrapping<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li>Line content: FHOPE engineering team, 2026-10-04<\/li>\n<li>Roller example: our worked example, illustrative values<\/li>\n<li>Machine in action: <a href=\"https:\/\/www.youtube.com\/watch?v=K1f7pvAAy2o\">our video on YouTube<\/a><\/li>\n<li>Standards scope: <a href=\"https:\/\/www.iso.org\/standard\/51528.html\">ISO 12100:2010<\/a>, <a href=\"https:\/\/www.nen.nl\/en\/nen-en-415-10-2014-en-191845\">EN 415-10:2014<\/a><\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-04<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary Between the mill and the wrapper, a steel coil has to be gripped, turned and set down without a crane hook touching it. Our coil packing line in this video does that with [&hellip;]<\/p>","protected":false},"author":1,"featured_media":3037,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Automatic Steel Coil Packing Line: Handling and Wrapping","_seopress_titles_desc":"How our automatic steel coil packing line grips a coil off the roller conveyor, works it at the down ender station and passes it to the wrapping 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