{"id":875,"date":"2018-05-16T02:29:18","date_gmt":"2018-05-16T02:29:18","guid":{"rendered":"http:\/\/www.fhopepack.com\/videos\/?p=875"},"modified":"2026-11-05T18:01:18","modified_gmt":"2026-11-05T18:01:18","slug":"orbital-wrapping-machine","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/orbital-wrapping-machine\/","title":{"rendered":"Orbital Wrapping Machine: Complete Guide"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong>\nAn orbital wrapping machine passes a long product horizontally through a rotating ring that spirals stretch film, VCI paper, or woven tape around it. Our manufacturing program covers semi-automatic stand-alone units, fully automated in-line wrappers, and heavy-duty custom systems handling cross-sections from 10 mm up to 2,000 mm OD. Choosing the right machine depends on envelope cross-section clearance, minimum and maximum unit weight, and throughput requirements. This engineering guide details the operating principles, kinematic parameters, model classifications, and sizing formulas required to specify the correct wrapping system.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/nb4rO--SjzI?rel=0\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<hr \/>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#principle\">How orbital wrapping works<\/a><\/li>\n<li><a href=\"#parts\">The main parts and what each does<\/a><\/li>\n<li><a href=\"#cycle\">A semi-automatic cycle, step by step<\/a><\/li>\n<li><a href=\"#levels\">Manual, semi-automatic or automatic<\/a><\/li>\n<li><a href=\"#range\">Our orbital wrapper range at a glance<\/a><\/li>\n<li><a href=\"#example\">Worked example: matching three products to a model<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist: what to send us<\/a><\/li>\n<li><a href=\"#safety\">Safety and EN 415-10<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"principle\">How orbital wrapping works<\/h2>\n<p>The product travels horizontally along its axis while a vertical ring rotates around the travel path. A carriage on the ring orbits the advancing profile, laying material in an overlapping helix from the leading to the trailing edge.<\/p>\n<p>Two variables set the pitch: ring speed (r\/min), which fixes wraps per unit time, and conveyor speed (m\/min), which fixes the advance per revolution. Their ratio sets overlap, from 10% for dust bundling to 90% for multi-layer weather and corrosion protection.<\/p>\n<hr \/>\n<h2 id=\"parts\">The main parts and what each does<\/h2>\n<ul>\n<li><strong>Ring:<\/strong> a rigid circular ring on perimeter guide rollers, driven by friction wheels or belts.<\/li>\n<li><strong>Film carriage:<\/strong> mounted on the ring, holds the roll and applies mechanical or pre-stretch tension.<\/li>\n<li><strong>Conveyors:<\/strong> driven roller or belt beds that feed the product in and take the wrapped bundle out.<\/li>\n<li><strong>Hold-down and side guides:<\/strong> vertical rollers that keep light or slender profiles from shifting under film tension.<\/li>\n<li><strong>PLC and controls:<\/strong> cycle sequencing, speed synchronisation and interlocks, with E-stops on the console.<\/li>\n<li><strong>End sensors:<\/strong> photocells that detect the leading and trailing ends and trigger clamp, wrap and cut.<\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"cycle\">A semi-automatic cycle, step by step<\/h2>\n<ol>\n<li><strong>Load:<\/strong> the operator sets the bundle on the infeed conveyor and advances its leading edge into the ring.<\/li>\n<li><strong>Attach film:<\/strong> the film tail is fastened to the front end of the bundle.<\/li>\n<li><strong>Start:<\/strong> the operator presses start and steps outside the wrap zone.<\/li>\n<li><strong>Wrap:<\/strong> the ring accelerates while the conveyor feeds the profile through, building the spiral.<\/li>\n<li><strong>Finish:<\/strong> as the rear end clears the ring, the ring returns home, the film is cut (manually or by the semi-automatic cutter) and the pack leaves on the outfeed.<\/li>\n<\/ol>\n<hr \/>\n<h2 id=\"levels\">Manual, semi-automatic or automatic<\/h2>\n<p>Three tiers cover different volumes and labour models:<\/p>\n<ul>\n<li><strong>Semi-automatic:<\/strong> the operator loads, attaches film and unloads; the machine runs ring rotation and conveyor travel. Best for batch packing and mixed product ranges.<\/li>\n<li><strong>Automatic inline:<\/strong> PLC, end sensors, pneumatic clamp-and-cut and synchronised conveyors, running unattended on extrusion or roll-forming lines. Choose it when manual cycle time caps output.<\/li>\n<li><strong>Custom heavy-duty:<\/strong> for non-standard bundles, harsh environments and profiles to 2,000 mm OD, with dedicated infeed, press rollers and multi-layer carriages.<\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"range\">Our orbital wrapper range at a glance<\/h2>\n<p>Our manufacturing program encompasses three core categories: <strong>Automatic Orbital Stretch Wrappers<\/strong> (10 base models), <strong>Customized Orbital Wrappers<\/strong> (14 base models), and <strong>Semi-Automatic Orbital Wrappers<\/strong> (5 base models).<\/p>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Model \/ Category<\/th>\n<th style=\"text-align: left\">Applicable Product OD<\/th>\n<th style=\"text-align: left\">Length Capacity<\/th>\n<th style=\"text-align: left\">Weight Capacity<\/th>\n<th style=\"text-align: left\">Drive \/ Ring Speed<\/th>\n<th style=\"text-align: left\">Conveyor &amp; Electrical Spec<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>S200 (Semi-Automatic)<\/strong><\/td>\n<td style=\"text-align: left\">10\u2013200 mm<\/td>\n<td style=\"text-align: left\">&gt;300 mm<\/td>\n<td style=\"text-align: left\">10\u2013100 kg<\/td>\n<td style=\"text-align: left\">Ring 20\u2013120 r\/min<\/td>\n<td style=\"text-align: left\">Conveyors 2,000 mm each, 4\u201312 m\/min; 2.1 kW, AC 380V 60Hz<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>S300 (Semi-Automatic)<\/strong><\/td>\n<td style=\"text-align: left\">50\u2013300 mm<\/td>\n<td style=\"text-align: left\">&gt;1,000 mm<\/td>\n<td style=\"text-align: left\">Up to 100 kg<\/td>\n<td style=\"text-align: left\">Inverter-adjustable<\/td>\n<td style=\"text-align: left\">Semi-auto conveyor bed, auto cut<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>E300 (Automatic In-Line)<\/strong><\/td>\n<td style=\"text-align: left\">50\u2013300 mm<\/td>\n<td style=\"text-align: left\">&gt;1,000 mm<\/td>\n<td style=\"text-align: left\">15\u2013100 kg<\/td>\n<td style=\"text-align: left\">Wrap 5\u201315 m\/min<\/td>\n<td style=\"text-align: left\">PLC, automatic clamp and cut<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>E400 (Automatic In-Line)<\/strong><\/td>\n<td style=\"text-align: left\">100\u2013400 mm<\/td>\n<td style=\"text-align: left\">&gt;1,200 mm<\/td>\n<td style=\"text-align: left\">15\u2013100 kg<\/td>\n<td style=\"text-align: left\">Wrap 5\u201325 m\/min<\/td>\n<td style=\"text-align: left\">High-speed inline conveyors<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Custom rod and profile wrapper<\/strong><\/td>\n<td style=\"text-align: left\">200\u20132,000 mm<\/td>\n<td style=\"text-align: left\">2,000\u20136,000 mm<\/td>\n<td style=\"text-align: left\">100\u20134,000 kg<\/td>\n<td style=\"text-align: left\">Ring 30\u201360 r\/min<\/td>\n<td style=\"text-align: left\">6.5 kW; 380\/400\/415V-50\/60Hz; overlap 20\u201390%<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Heavy bale and bundle wrapper<\/strong><\/td>\n<td style=\"text-align: left\">Ring ID 800\u20132,000 mm<\/td>\n<td style=\"text-align: left\">2,000\u20136,000 mm<\/td>\n<td style=\"text-align: left\">100\u20132,000 kg<\/td>\n<td style=\"text-align: left\">Ring 20\u201360 r\/min; 2\u201310 m\/min<\/td>\n<td style=\"text-align: left\">6.5 kW; AC 380V 50Hz; PE\/VCI\/woven<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Film media: E300\/E400 take rolls 100\u2013200 mm wide; the S200 uses LLDPE 120\u2013200 mm wide, roll OD 150\u2013200 mm, core ID 50 mm; heavy custom wrappers also run PE foil, woven PP tape and VCI barrier paper.<\/p>\n<hr \/>\n<h2 id=\"example\">Worked example: matching three products to a model<\/h2>\n<p>Three products show how sizing works:<\/p>\n<ul>\n<li><strong>Product A:<\/strong> single aluminium extrusion, 60 \u00d7 40 mm, 6,000 mm long, 7 kg.<\/li>\n<li><strong>Product B:<\/strong> square bundle of steel tubes, 100 \u00d7 100 mm, 3,000 mm long, 45 kg.<\/li>\n<li><strong>Product C:<\/strong> bundle of rigid PVC conduit, 250 mm diameter, 4,000 mm long, 30 kg.<\/li>\n<\/ul>\n<h3>1. Cross-Sectional Geometry Through the Ring<\/h3>\n<p>A rectangular profile must clear the ring across its diagonal: diagonal = \u221a(width\u00b2 + height\u00b2). Product A gives \u221a(60\u00b2 + 40\u00b2) = 72.1 mm, Product B gives \u221a(100\u00b2 + 100\u00b2) = 141.4 mm, and Product C is 250 mm across.<\/p>\n<h3>2. Envelope and Weight Matching Matrix<\/h3>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Model Candidate<\/th>\n<th style=\"text-align: left\">Product A: 72 mm, 7 kg<\/th>\n<th style=\"text-align: left\">Product B: 141 mm, 45 kg<\/th>\n<th style=\"text-align: left\">Product C: 250 mm, 30 kg<\/th>\n<th style=\"text-align: left\">Envelope &amp; Payload Assessment<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>S200<\/strong><\/td>\n<td style=\"text-align: left\">Fits envelope, under 10 kg limit<\/td>\n<td style=\"text-align: left\">Fits<\/td>\n<td style=\"text-align: left\">Exceeds 200 mm max OD<\/td>\n<td style=\"text-align: left\">Not for A or C<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>S300<\/strong><\/td>\n<td style=\"text-align: left\">Fits, needs manual hold<\/td>\n<td style=\"text-align: left\">Fits<\/td>\n<td style=\"text-align: left\">Fits<\/td>\n<td style=\"text-align: left\"><strong>Covers all three<\/strong><\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>E300<\/strong><\/td>\n<td style=\"text-align: left\">Fits, under 15 kg limit<\/td>\n<td style=\"text-align: left\">Fits<\/td>\n<td style=\"text-align: left\">Fits<\/td>\n<td style=\"text-align: left\">Needs A bundled<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>E400<\/strong><\/td>\n<td style=\"text-align: left\">Under 100 mm min OD and 15 kg<\/td>\n<td style=\"text-align: left\">Fits<\/td>\n<td style=\"text-align: left\">Fits<\/td>\n<td style=\"text-align: left\">A outside the window<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h3>3. Engineering Analysis<\/h3>\n<ul>\n<li><strong>Light loads:<\/strong> on high-speed wrappers the film tension pulls sideways and rotationally on the moving workpiece; a 7 kg profile risks being lifted or pulled off the conveyor centre.<\/li>\n<li><strong>Production solution:<\/strong> the semi-automatic S300 covers all three geometries with operator guidance. If inline automation is required, Product A can be pre-bundled into a 2 \u00d7 2 pack (120 \u00d7 80 mm, diagonal 144.2 mm, 28 kg) to enter the stable envelope of the automatic E300.<\/li>\n<li><strong>Cycle time:<\/strong> on an E300 running a 6,000 mm pack at 5\u201315 m\/min, the wrap takes 6 \u00f7 15 = 0.40 min (24 s) at the top speed and 6 \u00f7 5 = 1.20 min (72 s) at the low end. The actual time inside that 24\u201372 s window depends on the overlap you set (20\u201390%).<\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"selection-checklist\">Selection checklist: what to send us<\/h2>\n<p>Send these to size ring diameter, drive power and handling:<\/p>\n<ol>\n<li><strong>Cross-section:<\/strong> width, height, OD and bundle drawing, including protrusions.<\/li>\n<li><strong>Length:<\/strong> minimum and maximum workpiece length.<\/li>\n<li><strong>Mass:<\/strong> lightest single profile and heaviest consolidated bundle.<\/li>\n<li><strong>Throughput:<\/strong> pieces or bundles per hour, and shifts per day.<\/li>\n<li><strong>Integration:<\/strong> manual infeed, semi-automatic push-button, or inline conveyor.<\/li>\n<li><strong>Media:<\/strong> LLDPE film, PE foil, VCI paper or woven tape.<\/li>\n<li><strong>Surface:<\/strong> coated, polished or bend-sensitive profiles needing soft rollers or hold-downs.<\/li>\n<\/ol>\n<hr \/>\n<h2 id=\"safety\">Safety and EN 415-10<\/h2>\n<p>Orbital wrappers are designed under the <strong>EN 415-10<\/strong> packaging-machinery framework and assessed to <strong>ISO 12100:2010<\/strong>.<\/p>\n<ul>\n<li><strong>Hazards:<\/strong> the rotating ring, friction drive-wheel nips and conveyor in-running points.<\/li>\n<li><strong>Guarding:<\/strong> interlocked perimeter fencing and ring guardrails keep operators out during the cycle; the arrangement is fixed by the site risk assessment.<\/li>\n<li><strong>E-stops:<\/strong> devices on the console and conveyor frame within reach of the operator.<\/li>\n<li><strong>Semi-automatic logic:<\/strong> ring rotation is inhibited until the operator is clear of the wrap zone.<\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p><strong>Q: What media can an orbital wrapper apply?<\/strong>\nA: Depending on the carriage, LLDPE stretch film, PE flat foil, VCI barrier paper and woven polypropylene tape.<\/p>\n<p><strong>Q: Can overlap be changed while running?<\/strong>\nA: Yes. Inverter settings on ring speed and conveyor advance set overlap between 10% and 90% (20\u201390% on custom heavy-duty units).<\/p>\n<p><strong>Q: What floor does the machine need?<\/strong>\nA: A level, reinforced concrete floor; heavy custom units carrying bundles to 4,000 kg need a foundation check against the machine&#8217;s dynamic weight.<\/p>\n<p><strong>Q: Which standards apply?<\/strong>\nA: EN 415-10 for packaging machinery and ISO 12100 for risk assessment.<\/p>\n<hr \/>\n<h2 id=\"next-step\">Next step<\/h2>\n<ol>\n<li><strong>Send your product data:<\/strong> cross-section drawings, lengths and weights to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Get a proposal:<\/strong> envelope clearances and overlap requirements reviewed, quotation in 24\u201348 hours.<\/li>\n<li><strong>Layout drawing:<\/strong> 2D\/3D plant layout with conveyor heights, ring clearances and electrical interfaces.<\/li>\n<\/ol>\n<hr \/>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Semiauto-horizontal-wrapper\/Semiauto-orbital-wrapping-machine-S300.html\">Semiauto orbital wrapping machine S300<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Automatic-horizontal-stretch-wrapper\/E300-horizontal-stretch-wrapper.html\">E300 horizontal stretch wrapper<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/horizontal-orbital-stretch-wrapper-for-aluminum-panel-profile-and-timber-2\/\">Horizontal orbital stretch wrapper for aluminum profiles and timber<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/fhope-semi-auto-orbital-wrapper\/\">FHOPE semi-auto orbital wrapper<\/a><\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/orbital-stretch-wrapper\/\">Orbital stretch wrapper product range<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Customize-orbital-wrapper\/Rod_wrapping_machine.html\">Horizontal ring stretch wrapper and packing machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Customize-orbital-wrapper\/Horizontal_orbital-stretch-wrapper.html\">Bale horizontal orbital stretch wrapper<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Semiauto-horizontal-wrapper\/Semiauto-horizontal-orbital-wrapper-S200.html\">Semiauto horizontal stretch wrapper S200<\/a><\/li>\n<li><a href=\"https:\/\/www.iso.org\/standard\/51528.html\">ISO 12100:2010 Safety of machinery<\/a><\/li>\n<li><a href=\"https:\/\/www.nen.nl\/en\/nen-en-415-10-2014-en-191845\">EN 415-10:2014 Safety of packaging machines<\/a><\/li>\n<li>Machine in action: <a href=\"https:\/\/www.youtube.com\/watch?v=nb4rO--SjzI\">Orbital wrapping machine<\/a><\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-11-05<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary An orbital wrapping machine passes a long product horizontally through a rotating ring that spirals stretch film, VCI paper, or woven tape around it. Our manufacturing program covers semi-automatic stand-alone units, fully automated [&hellip;]<\/p>","protected":false},"author":1,"featured_media":2442,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Orbital Wrapping Machine Guide: Ring Sizes, Models | FHOPE","_seopress_titles_desc":"How our orbital wrapping machines spiral film round long products, what each part does, and how to pick a ring size and automation level for your 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