{"id":7301,"date":"2024-08-18T10:34:12","date_gmt":"2024-08-18T10:34:12","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=7301"},"modified":"2026-01-09T08:11:57","modified_gmt":"2026-01-09T08:11:57","slug":"operation-process-for-the-coil-wrapping-machine","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/operation-process-for-the-coil-wrapping-machine\/","title":{"rendered":"Operation process for the coil wrapping machine"},"content":{"rendered":"<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/SylSI2mo10E\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<h2>Mastering Coil Wrapping Machine Operation: A Technical Guide<\/h2>\n<p>In modern steel processing, the <strong><a href=\"https:\/\/www.fhopepack.com\/Automatic-Coil-Packing-Line\/\" title=\"slit coil packaging process\">slit coil packaging process<\/a><\/strong> is critical for both product protection and logistical throughput. Based on the technical standards detailed in the industry sources, a <strong>Full Automatic Packaging Line built with a Turntable<\/strong> represents the pinnacle of post-slitting automation. <\/p>\n<p>This system integrates strapping, weighing, wrapping, and stacking into a cohesive, IOT-ready workflow.<\/p>\n<hr \/>\n<h3>Key Workflow Modules<\/h3>\n<h4>1. Steel Coil Down Ender<\/h4>\n<p>The process begins with the <strong>Down Ender<\/strong>, a robust mechanical device used to rotate slit coils 90 degrees. <\/p>\n<ul>\n<li><strong>Precision Engineering<\/strong>: To prevent surface scratches or &#8220;contusion,&#8221; the sources specify that all contact rollers are <strong>wrapped in Polyurethane (PU)<\/strong>.<\/li>\n<li><strong>Safety Integration<\/strong>: For stability, the down ender is typically installed in a pit, ensuring a flush transition with the conveyor system.<\/li>\n<\/ul>\n<h4>2. Automatic Strapping Station<\/h4>\n<p>After positioning, the coil moves to the <strong>Strapping Station<\/strong>. <\/p>\n<ul>\n<li><strong>Titan Welding Technology<\/strong>: Utilizing the <strong>Titan VS12 welding-type strapping head<\/strong>, the system achieves a joint efficiency of up to <strong>90%<\/strong>. <\/li>\n<li><strong>Versatility<\/strong>: It can apply 2 to 6 radial straps (PET or Steel) automatically while the coil is rotated 360 degrees on tapered rollers.<\/li>\n<\/ul>\n<h4>3. Centering and Weighing Station<\/h4>\n<p>Accuracy is the backbone of logistics management. <\/p>\n<ul>\n<li><strong>High-Precision Weighing<\/strong>: Integrated with <strong>Mettler Toledo industrial scales<\/strong>, the line captures net weight data with an accuracy of <strong>1\/3000<\/strong>.<\/li>\n<li><strong>Automatic Labeling<\/strong>: Using a <strong>Zebra label printer<\/strong>, the system automatically prints and attaches specification labels with a precision of <strong>\u00b12mm<\/strong>. This data can be exported directly to a factory ERP system for real-time inventory tracking.<\/li>\n<\/ul>\n<p><a href=\"https:\/\/www.fhopepack.com\/blog\/wp-content\/uploads\/2023\/02\/Aluminum-jumbo-coil-packing-machine.webp\"><img decoding=\"async\" src=\"https:\/\/www.fhopepack.com\/blog\/wp-content\/uploads\/2023\/02\/Aluminum-jumbo-coil-packing-machine.webp\" alt=\"\"><\/a><\/p>\n<h4>4. High-Speed Coil Wrapping<\/h4>\n<p>The <strong>Wrapping Station<\/strong> provides a moisture-proof and dust-resistant seal.<\/p>\n<ul>\n<li><strong>Material Flexibility<\/strong>: The machine handles <strong>LLDPE, PE film, or Paper<\/strong>, with an adjustable overlap rate of <strong>20% to 90%<\/strong>.<\/li>\n<li><strong>Controlled Tension<\/strong>: A special mechanical brake device prevents material folding, ensuring the packaging effect is <strong>&#8220;smooth, neat, even, and uptight.&#8221;<\/strong><\/li>\n<\/ul>\n<h4>5. Automatic Coil Stacking Above Turntable<\/h4>\n<p>The final stage is the <strong>Gantry-type Stacking Machine<\/strong>. <\/p>\n<ul>\n<li><strong>Magnet Lifter Advantage<\/strong>: Using a powerful <strong>Magnet Lifter (capable of 5000kg)<\/strong>, the system picks up coils and stacks them onto pallets. <\/li>\n<li><strong>The Turntable System<\/strong>: By stacking above a large turntable, the system can handle multiple pallets simultaneously. When one pallet reaches its programmed height, the turntable rotates to bring a fresh pallet into position, allowing for <strong>continuous, non-stop production<\/strong>.<\/li>\n<\/ul>\n<hr \/>\n<h3>Technical Excellence and Safety Features<\/h3>\n<p>According to the technical documents in <strong>the sources<\/strong>, this packaging line is built to comply with <strong>CE and DIN EN ISO 13849<\/strong> standards:<\/p>\n<ul>\n<li><strong>Brain of the Line<\/strong>: Powered by a <strong>Siemens PLC and HMI system<\/strong>, allowing operators to monitor the entire plant via <strong>WinCC visualization software<\/strong>.<\/li>\n<li><strong>Operational Safety<\/strong>: The line is enclosed by a <strong>Guide &amp; Fence System<\/strong> with interlocked doors and <strong>light curtains<\/strong>. Any unauthorized entry triggers a &#8220;soft stop&#8221; to protect personnel.<\/li>\n<li><strong>Durability<\/strong>: Featuring high-end components like <strong>Schneider<\/strong> electronics and <strong>Festo<\/strong> pneumatic elements, the system is designed for a service life of <strong>7,200 hours per year<\/strong>.<\/li>\n<\/ul>\n<h3>Conclusion<\/h3>\n<p>By transitioning to a fully automatic line with a turntable, manufacturers can significantly <strong>reduce labor costs<\/strong>, eliminate the risk of workplace injuries, and ensure their stainless or carbon steel coils are protected to international shipping standards.<\/p>","protected":false},"excerpt":{"rendered":"<p>Mastering Coil Wrapping Machine Operation: A Technical Guide In modern steel processing, the slit coil packaging process is critical for both product protection and logistical throughput. Based on the technical standards detailed in the industry [&hellip;]<\/p>","protected":false},"author":1,"featured_media":7307,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"none","_seopress_titles_title":"","_seopress_titles_desc":"Operation process for the coil wrapping machine, Before starting the coil wrapping machine, ensure that both the power and air supply are properly connected to support normal operation.","_seopress_robots_index":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"fifu_image_url":"","fifu_image_alt":"","footnotes":""},"categories":[1],"tags":[],"class_list":["post-7301","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-coiling-machine"],"amp_enabled":true,"_links":{"self":[{"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/posts\/7301","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/comments?post=7301"}],"version-history":[{"count":10,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/posts\/7301\/revisions"}],"predecessor-version":[{"id":12155,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/posts\/7301\/revisions\/12155"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/media\/7307"}],"wp:attachment":[{"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/media?parent=7301"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/categories?post=7301"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/tags?post=7301"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}