{"id":7217,"date":"2024-07-08T03:54:35","date_gmt":"2024-07-08T03:54:35","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=7217"},"modified":"2026-10-29T03:38:48","modified_gmt":"2026-10-29T03:38:48","slug":"truck-access-pallet-stretch-wrapping-machine-m-ty","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/truck-access-pallet-stretch-wrapping-machine-m-ty\/","title":{"rendered":"Truck Access Pallet Stretch Wrapper"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong><\/p>\n<p>A truck access pallet stretch wrapping machine lets a hand pallet truck set the pallet straight onto the turntable, so sites without a forklift at the wrapper can still wrap. On our M-type the turntable has a horseshoe (M-shaped) cut-out: the truck forks and load wheels run inside the slot at floor level, so no ramp is needed. An overhead pneumatic top press holds tall or soft loads such as filled bulk bags (FIBC) while the table turns. Wrapping data: 250% pre-stretch, 13 r\/min turntable, loads up to 1,800 mm high.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/s-qJxwWMGfE?rel=0\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<p>This integrated system is engineered to stabilize tall, flexible FIBC bulk bags on industrial pallets. The palletized load rests securely on the low-profile horseshoe turntable while a heavy-duty pneumatic top-press cylinder applies vertical stabilizing pressure. The rigid steel mast guides the 250% powered pre-stretch carriage, delivering precise, multi-layer containment force from the pallet base to the top rim before the table smoothly indexes back to home position.<\/p>\n<hr \/>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#why-truck-access\">Why truck access matters<\/a><\/li>\n<li><a href=\"#m-turntable\">How the horseshoe cut-out turntable works<\/a><\/li>\n<li><a href=\"#no-ramp\">Why the cut-out replaces a ramp<\/a><\/li>\n<li><a href=\"#top-press\">Pneumatic top press for bulk bags<\/a><\/li>\n<li><a href=\"#specs\">Specifications<\/a><\/li>\n<li><a href=\"#example\">Worked example: tall bulk bag<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist<\/a><\/li>\n<li><a href=\"#safety\">Safety: EN 415-6 and ISO 12100<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"why-truck-access\">Why truck access matters<\/h2>\n<p>A standard solid turntable wrapper requires forklift loading: fork tines raise the pallet clear of the outer turntable ring and lower it into position. In decentralized staging bays, bulk bag discharge lines, and smaller warehousing operations, internal logistics rely on manual hand pallet jacks or walkie electric pallet trucks.<\/p>\n<p>Because standard pallet trucks have limited lift clearance (typically 115 mm to 200 mm) and their front load rollers ride directly under the fork tines, they cannot roll over a raised turntable perimeter. Without a cut-out turntable or a dedicated ramp, floor-level loading without a counterbalanced forklift is physically impossible.<\/p>\n<h2 id=\"m-turntable\">How the horseshoe cut-out turntable works<\/h2>\n<ul>\n<li><strong>Cut-out geometry:<\/strong> The turntable features a precision-machined open horseshoe (M-profile) opening. The slot dimensions accommodate standard fork spreads and front steering\/load wheels, allowing unobstructed entry directly at floor level.<\/li>\n<li><strong>Roll-in entry:<\/strong> The operator raises the pallet slightly to clear the deck and maneuvers the pallet truck straight into the opening. The pallet underside spans across the two structural cantilever wings of the turntable.<\/li>\n<li><strong>Load placement:<\/strong> Lowering the hydraulic jack sets the pallet firmly on both turntable support wings. The operator pulls the empty pallet truck straight back out of the slot.<\/li>\n<li><strong>Cycle start:<\/strong> The overhead pneumatic platen lowers to clamp the package, the drive motor engages with controlled acceleration (soft-start), and the vertical carriage executes the pre-programmed stretch wrap sequence.<\/li>\n<li><strong>Automatic home indexing:<\/strong> At cycle completion, the inverter-driven gear drive slows smoothly and stops via a dedicated proximity sensor. This automatic home position indexing ensures the slot re-aligns perfectly with the ingress path for straight pull-out access.<\/li>\n<\/ul>\n<p>Reliable slot alignment is critical: if the turntable overshoots the home mark, the truck wheels cannot re-enter. The system utilizes heavy-duty slewing ring gearing with dynamic motor deceleration for consistent indexing. A 10 mm reinforced top deck plate backed by perimeter sub-rollers prevents cantilever deflection under asymmetric pallet loads.<\/p>\n<h2 id=\"no-ramp\">Why the cut-out replaces a ramp<\/h2>\n<p>When loading a conventional solid turntable with a hand jack, an extended approach ramp is mandatory. However, loading ramps introduce three significant engineering and operational compromises:<\/p>\n<ol>\n<li><strong>Ergonomic fatigue and physical hazard:<\/strong> Operators must manually push loads exceeding 1,000 kg up a 6\u00b0 to 10\u00b0 incline, creating slip, strain, and tip-over risks.<\/li>\n<li><strong>Floor space penalty:<\/strong> An OSHA-compliant slope requires 1.5 to 2.5 meters of clear runway in front of the wrapper, consuming valuable aisle and floor space.<\/li>\n<li><strong>Roll-back instability:<\/strong> Stopping, lowering, and detaching a pallet truck on an incline introduces roll-back risks before the machine is clear.<\/li>\n<\/ol>\n<p>The horseshoe cut-out eliminates the incline entirely. The truck wheels never leave the shop floor; only the pallet deck is elevated above the 80\u2013100 mm turntable top plate, providing safe, effortless loading in restricted layouts.<\/p>\n<h2 id=\"top-press\">Pneumatic top press for bulk bags<\/h2>\n<p>Filled FIBC bulk bags, big bags, and corrugated gaylords exhibit a high center of gravity with flexible, fluid-shifting sidewalls. During initial rotational acceleration, the upper mass of the bulk material lags behind the pallet base due to rotational inertia, inducing axial shear and load tilt.<\/p>\n<p>The pneumatic top press counteracts this with a heavy-duty overhead platen mounted on a structural vertical guide. Prior to turntable rotation, the pneumatic cylinder extends, applying an adjustable vertical stabilization force onto the bag top. This downward clamping force stabilizes the bulk core throughout rotation and film tensioning. Once the wrap cycle and film separation complete, the cylinder retracts automatically. Clamping stroke, pad footprint, and down-pressure regulation are tailored to cargo bulk density.<\/p>\n<h2 id=\"specs\">Specifications<\/h2>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Item<\/th>\n<th style=\"text-align: left\">Figure \/ Technical Metric<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\">Loading configuration<\/td>\n<td style=\"text-align: left\">Hand pallet truck \/ walkie via horseshoe cut-out; forklift access front and rear<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Max load size (L \u00d7 W)<\/td>\n<td style=\"text-align: left\">1,500 \u00d7 1,500 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Min load size (L \u00d7 W \u00d7 H)<\/td>\n<td style=\"text-align: left\">500 \u00d7 500 \u00d7 500 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Max load height<\/td>\n<td style=\"text-align: left\">1,800 mm (mast extensions available on request)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Max rotating diameter<\/td>\n<td style=\"text-align: left\">2,000 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Turntable deck height<\/td>\n<td style=\"text-align: left\">80\u2013100 mm (specified to jack roller clearance at quote)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Turntable drive speed<\/td>\n<td style=\"text-align: left\">13 r\/min (variable speed via AC inverter)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Throughput capacity<\/td>\n<td style=\"text-align: left\">20\u201340 pallets per hour<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Pre-stretch ratio<\/td>\n<td style=\"text-align: left\">250% standard powered ratio (optional gears for 100%\u2013300%)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Film specification<\/td>\n<td style=\"text-align: left\">LLDPE machine stretch roll, 0.025 mm thickness, 500 mm width, 76 mm core<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Reinforcement settings<\/td>\n<td style=\"text-align: left\">0\u201399 programmable wraps for bottom, middle, and top zones<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Electrical requirement<\/td>\n<td style=\"text-align: left\">220 V, 1 Phase, 50\/60 Hz<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Machine net weight<\/td>\n<td style=\"text-align: left\">650 kg<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Maximum load capacity<\/td>\n<td style=\"text-align: left\">Subject to application review (see structural note below)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Factory options<\/td>\n<td style=\"text-align: left\">Pneumatic top press unit, approach ramp (solid table), mast extension<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><strong>Structural note on loading limits:<\/strong> The structural cut-out reduces the continuous circumferential load path compared to solid turntables. For dense, rigid pallets weighing between 1,500 kg and 2,000 kg, our continuous-deck solid turntable models are recommended. Load ratings for your specific pallet footprint are verified during technical quotation.<\/p>\n<h2 id=\"example\">Worked example: tall bulk bag<\/h2>\n<p>Consider a granular material FIBC bulk bag measuring 1,000 \u00d7 1,000 \u00d7 1,600 mm on a standard four-way block pallet, wrapped with 500 mm width stretch film at a 50% vertical overlap, configured with 3 reinforcement wraps at the pallet base and 3 wraps at the top.<\/p>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Step<\/th>\n<th style=\"text-align: left\">Technical Calculation<\/th>\n<th style=\"text-align: left\">Operational Result<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>Clearance verification<\/strong><\/td>\n<td style=\"text-align: left\">1,000 \u00d7 1,000 mm \u2264 1,500 \u00d7 1,500 mm; Height 1,600 mm \u2264 1,800 mm<\/td>\n<td style=\"text-align: left\">Dimensions fully compatible<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Effective vertical pitch<\/strong><\/td>\n<td style=\"text-align: left\">500 mm \u00d7 (1 \u2212 0.50)<\/td>\n<td style=\"text-align: left\">250 mm vertical rise per revolution<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Carriage traverse passes<\/strong><\/td>\n<td style=\"text-align: left\">1,600 mm \u00f7 250 mm = 6.4 (rounded up to nearest integer)<\/td>\n<td style=\"text-align: left\">7 ascending + 7 descending passes<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Total cycle revolutions<\/strong><\/td>\n<td style=\"text-align: left\">14 travel turns + 3 bottom wraps + 3 top wraps<\/td>\n<td style=\"text-align: left\">20 total table rotations<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Wrapping process time<\/strong><\/td>\n<td style=\"text-align: left\">20 revs \u00f7 13 r\/min<\/td>\n<td style=\"text-align: left\">1.54 minutes (approximately 92 seconds)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Film consumption on load<\/strong><\/td>\n<td style=\"text-align: left\">20 revs \u00d7 4.0 m perimeter (4 \u00d7 1,000 mm)<\/td>\n<td style=\"text-align: left\">80.0 linear meters applied<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Raw roll consumption<\/strong><\/td>\n<td style=\"text-align: left\">80.0 m \u00f7 3.5 payout ratio (at 250% powered pre-stretch)<\/td>\n<td style=\"text-align: left\">Approximately 22.9 meters dispensed from roll<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><strong>Operational summary:<\/strong> The bulk bag is fully secured in approximately 92 seconds of rotation (excluding pneumatic press cycling and manual truck positioning), consuming only 23 meters of raw film. The entire operation is handled safely at floor level by a single pallet jack operator without requiring a dedicated forklift driver.<\/p>\n<h2 id=\"selection-checklist\">Selection checklist<\/h2>\n<ol>\n<li><strong>Pallet truck geometry:<\/strong> Hand truck or electric walkie; record overall fork length, outer fork spread, and maximum vertical lift stroke.<\/li>\n<li><strong>Maximum gross load weight:<\/strong> Determine working load capacity to verify if the M-type turntable or a heavy-duty solid platform is required.<\/li>\n<li><strong>Load characteristics:<\/strong> Palletized cartons, bagged powder, or loose FIBCs; confirm necessity of the pneumatic top stabilizer.<\/li>\n<li><strong>Load envelope:<\/strong> Maximum pallet dimensions (L \u00d7 W) and maximum stacked height including bottom pallet runners.<\/li>\n<li><strong>Target hourly throughput:<\/strong> Required pallets per hour to set turntable acceleration curves and carriage hoist travel speeds.<\/li>\n<li><strong>Facility utilities:<\/strong> Verify 220 V single-phase supply stability and factory compressed air supply (0.5\u20130.7 MPa) for the pneumatic top platen.<\/li>\n<\/ol>\n<h2 id=\"safety\">Safety: EN 415-6 and ISO 12100<\/h2>\n<p>All semi-automatic pallet stretch wrappers are manufactured under the machinery safety requirements of <strong>EN 415-6<\/strong> and undergo comprehensive risk assessments per <strong>ISO 12100:2010<\/strong>. The open M-type cut-out design introduces specific mechanical considerations not present on fully circular platforms.<\/p>\n<p>Because the interior open slot passes close to the stationary chassis during rotation, it introduces dynamic shear and pinch hazards. Operators working in close proximity with manual pallet jacks are protected through safety-engineered protocols:<\/p>\n<ul>\n<li><strong>Interlocked cycle start:<\/strong> The wrapping cycle can only be initiated from the main pendant once the operator and pallet jack have fully exited the perimeter zone.<\/li>\n<li><strong>Perimeter protection options:<\/strong> Safety optoelectronic light curtains, safety edge sensors, or physical perimeter fences can be integrated based on site-specific risk assessments.<\/li>\n<li><strong>Top press downward limiting:<\/strong> The pneumatic cylinder incorporates dual-pressure regulation and counter-balance valving to prevent crushing hazards during down-stroke positioning.<\/li>\n<li><strong>E-stop &amp; isolation:<\/strong> A Cat.0 lockable main power disconnect switch and latching mushroom-head emergency stop buttons are standard. The powered pre-stretch carriage door includes an interlock switch that cuts drive power immediately when opened for film re-threading.<\/li>\n<\/ul>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p><strong>Q: Can this wrapper still be loaded using a conventional forklift?<\/strong>\nA: Yes. A standard counterbalanced or reach forklift can load the pallet from the front, rear, or side unobstructed, exactly like a standard circular turntable.<\/p>\n<p><strong>Q: Why choose an M-type horseshoe turntable over an access ramp?<\/strong>\nA: Eliminating the ramp removes ergonomic strain from pushing heavy pallets uphill, prevents accidental load tipping on slopes, and saves up to 2.5 meters of floor space in tight staging areas.<\/p>\n<p><strong>Q: Why does a tall bulk bag require a pneumatic top press?<\/strong>\nA: Bulk bags lack rigid vertical walls. During rotational starting torque, bulk material shifts, causing the bag to lean or buckle before film containment can be applied. The top press clamps the core securely along its vertical axis during winding.<\/p>\n<p><strong>Q: What is the maximum load weight capacity for an M-type wrapper?<\/strong>\nA: Load limits depend on the specific structural profile and weight distribution. For heavy loads exceeding 1,200\u20131,500 kg, a continuous solid-deck turntable wrapper is generally recommended to prevent cantilever stress.<\/p>\n<p><strong>Q: Does the machine require three-phase industrial power?<\/strong>\nA: No. The standard electrical configuration operates on a single-phase 220 V (50\/60 Hz) drop. If the pneumatic top press option is selected, a clean industrial dry air line (0.5\u20130.7 MPa) is also required.<\/p>\n<h2 id=\"next-step\">Next step<\/h2>\n<ol>\n<li><strong>Submit your application parameters:<\/strong> Send your pallet dimensions, max gross load weight, and pallet jack fork specifications to <code>info@fhopepack.com<\/code>.<\/li>\n<li><strong>Engineering verification:<\/strong> Our team evaluates the turntable slot clearance, dynamic structural capacity, and pneumatic top-press requirements.<\/li>\n<li><strong>Proposal turnaround:<\/strong> Receive a tailored mechanical layout drawing, cycle time analysis, and formal quotation within 24 hours.<\/li>\n<\/ol>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Semi-auto-pallet-wrapping-machine\/M-type-pallet-wrapper.html\">M-type pallet wrapper (product)<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/full-automatic-m-type-pallet-wrapping-machine-with-film-cutterholding-system\/\">Full-automatic M-type pallet wrapping machine with film cutter and holding system<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/height-pallet-packing-machine-with-top-press-device\/\">Height pallet packing machine with top press device<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/inline-turntable-pallet-wrapper\/\">Inline turntable pallet wrapper<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li>FHOPE Technical Documentation: M-Type Cut-Out Turntable Series Specifications<\/li>\n<li>FHOPE Structural Engineering Department: Cantilever Turntable Load Ratings and Deflection Standards<\/li>\n<li>European Standard EN 415-6: Safety of packaging machines \u2014 Part 6: Pallet wrapping machines<\/li>\n<li>International Standard ISO 12100:2010: Safety of machinery \u2014 General principles for design \u2014 Risk assessment and risk reduction<\/li>\n<\/ul>\n<p><strong>Last updated:<\/strong> 2026-10-29<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary A truck access pallet stretch wrapping machine lets a hand pallet truck set the pallet straight onto the turntable, so sites without a forklift at the wrapper can still wrap. On our M-type [&hellip;]<\/p>","protected":false},"author":4,"featured_media":7222,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Truck Access Pallet Stretch Wrapping Machine M-type | FHOPE","_seopress_titles_desc":"M-type truck access pallet wrapper with a horseshoe cut-out turntable that pallet truck forks enter at floor level, plus a pneumatic top press for bulk 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