{"id":699,"date":"2018-05-03T06:09:00","date_gmt":"2018-05-03T06:09:00","guid":{"rendered":"http:\/\/www.fhopepack.com\/videos\/?p=699"},"modified":"2026-11-05T18:01:09","modified_gmt":"2026-11-05T18:01:09","slug":"practical-well-designed-coil-tilter-and-coil-upender","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/practical-well-designed-coil-tilter-and-coil-upender\/","title":{"rendered":"Coil Tilter and Upender: 90-Degree Turn of a Palletised Coil"},"content":{"rendered":"<blockquote>\n<p><strong>Executive Summary<\/strong>\nA mechanical coil tilter (or coil upender) rotates palletised metal coils through 90\u00b0 to reorient the load between eye-to-sky (vertical axis) and eye-horizontal (horizontal axis). This kinematic reorientation matches downstream packaging, strapping, or slit-coil processing stations without manual rigging. Our FPCT mechanical coil upender series handles rated payloads from 3 T to 20 T, with rated cycle speeds ranging from 50 to 90 s per set for FPCT-03 and FPCT-05, and 60 to 90 s per set for FPCT-10, engineered for continuous duty in heavy industrial packaging lines.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/5h_T1ECW0sc\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<hr \/>\n<h2>Table of Contents<\/h2>\n<ul>\n<li><a href=\"#what-the-machine-does-in-order\">What the machine does, in order<\/a><\/li>\n<li><a href=\"#what-a-coil-tilter-does\">What a coil tilter does<\/a><\/li>\n<li><a href=\"#turn-hold-and-return-timing\">Turn, hold and return timing<\/a><\/li>\n<li><a href=\"#cycle-time-and-takt-check\">Cycle time and takt check<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist<\/a><\/li>\n<li><a href=\"#controls-and-safety\">Controls and safety<\/a><\/li>\n<li><a href=\"#faq\">FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading-and-sources\">Related reading and sources<\/a><\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"what-the-machine-does-in-order\">What the machine does, in order<\/h2>\n<p>During continuous automated operation, an arched mechanical upender executes a controlled four-stage kinematic sequence to reorient the palletised load without edge scuffing or strap breakage:<\/p>\n<ol>\n<li><strong>Load Settling and Ingress (0\u00b0 Base Position):<\/strong> The strapped coil assembly, resting on its timber pallet with the bore axis vertical, settles on the heavy-duty lower receiving platform. The integrated entry roller conveyor aligns the center of gravity with the tilting axis.<\/li>\n<li><strong>Controlled 90\u00b0 Swing (Reorientation Stroke):<\/strong> Driven by an electromechanical motor with dynamic braking, the rigid arched cradle swings smoothly through 90\u00b0. The gravity vector shifts from the horizontal table to the perpendicular back plate, transferring the entire payload weight across the dual-contact platen.<\/li>\n<li><strong>Stationary Hold and Discharge Alignment:<\/strong> At the 90\u00b0 terminal position, the cradle locks mechanically under motor brake holding torque. The coil bore is now horizontal, ready for c-hook pickup, mandrel insertion, or powered roller outfeed.<\/li>\n<li><strong>Tare Return Stroke:<\/strong> Once the payload discharges, the operator or upstream PLC triggers the reverse sequence. The unloaded arched frame swings back through 90\u00b0 to the home position, resetting the safety interlocks for the next entry cycle.<\/li>\n<\/ol>\n<hr \/>\n<h2 id=\"tilter\">What a coil tilter does<\/h2>\n<p>A coil tilter is an industrial handling machine designed to transfer slit or master coils of steel, copper, or wire between two critical logistics attitudes:<\/p>\n<ul>\n<li><strong>Eye-to-sky (axis vertical):<\/strong> Typical for multi-tier warehouse pallet storage, master sheet decoiling, and initial strapping.<\/li>\n<li><strong>Eye-horizontal (axis horizontal):<\/strong> Essential for slit coil packaging lines, slitting machine mandrels, rail-car transit, and automated stretch wrapping.<\/li>\n<\/ul>\n<p>Manual repositioning using overhead cranes, slings, or makeshift fork flipping exposes rigging personnel to severe crush hazards and introduces structural edge pinching, telescoping, and outer-wrap tearing. The arched mechanical upender eliminates these risks by capturing both the pallet base and the coil perimeter simultaneously across two 90\u00b0 orthogonal plates, guaranteeing zero sliding during the angular transition.<\/p>\n<table>\n<thead>\n<tr>\n<th>Coil Tilter Subsystem<\/th>\n<th>Engineering Sizing Criteria<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Lower Platform &amp; Back Plate<\/td>\n<td>Max coil OD, axial width, and timber pallet boundary dimensions<\/td>\n<\/tr>\n<tr>\n<td>Arched Cradle Frame<\/td>\n<td>Structural bending moment at peak dynamic load (rated to payload class)<\/td>\n<\/tr>\n<tr>\n<td>Infeed \/ Outfeed Conveyor Interface<\/td>\n<td>Integrated transfer method: forklift tines, overhead C-hook, or automated roller bed<\/td>\n<\/tr>\n<tr>\n<td>Drive Train &amp; Electromechanical Brake<\/td>\n<td>Continuous torque rating, cycle acceleration ramps, and positive zero-drift holding<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<hr \/>\n<h2 id=\"cycle\">Turn, hold and return timing<\/h2>\n<p>A standard machine stroke provides consistent dynamic motion windows for plant logistics planning:<\/p>\n<table>\n<thead>\n<tr>\n<th>Motion Phase<\/th>\n<th>Dynamic Window (Illustrative)<\/th>\n<th>Kinetic Function<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Forward 90\u00b0 Turn<\/td>\n<td>Approx. 10 s<\/td>\n<td>Dynamic acceleration, controlled center-of-gravity transfer, smooth deceleration<\/td>\n<\/tr>\n<tr>\n<td>Dwell &amp; Transfer Hold<\/td>\n<td>Approx. 8 s<\/td>\n<td>Stable hold at 90\u00b0 limit for roller index or crane transfer verification<\/td>\n<\/tr>\n<tr>\n<td>Reverse Return Stroke<\/td>\n<td>Approx. 4 s<\/td>\n<td>High-efficiency tare return to 0\u00b0 home attitude<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>The kinematic motion window defines only the machine swinging speed. For master plant cycle and takt planning, engineering managers must configure production rates against the rated mechanical cycle capacity of each FPCT payload class:<\/p>\n<table>\n<thead>\n<tr>\n<th>FPCT Model Parameter<\/th>\n<th>FPCT-03<\/th>\n<th>FPCT-05<\/th>\n<th>FPCT-10<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Maximum Payload Capacity<\/td>\n<td>3 T<\/td>\n<td>5 T<\/td>\n<td>10 T<\/td>\n<\/tr>\n<tr>\n<td>Rated Speed Per Set<\/td>\n<td>50 to 90 s<\/td>\n<td>50 to 90 s<\/td>\n<td>60 to 90 s<\/td>\n<\/tr>\n<tr>\n<td>Installed Drive Power<\/td>\n<td>1.3 kW<\/td>\n<td>2.0 kW<\/td>\n<td>4.5 kW<\/td>\n<\/tr>\n<tr>\n<td>Power Supply Specification<\/td>\n<td>AC 380V, 50 Hz (configurable to local plant grid)<\/td>\n<td>AC 380V, 50 Hz (configurable to local plant grid)<\/td>\n<td>AC 380V, 50 Hz (configurable to local plant grid)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<hr \/>\n<h2 id=\"takt\">Cycle time and takt check<\/h2>\n<p>Plant layout engineers determine tilter suitability by matching line production takt with the total cycle window (Machine Swing Time + Load Ingress + Outfeed Extraction).<\/p>\n<p>Consider an illustrative high-throughput packaging line targeting 40 coils per hour:<\/p>\n<table>\n<thead>\n<tr>\n<th>Calculation Item<\/th>\n<th>Target Benchmark<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Line Output Requirement<\/td>\n<td>40 coils per hour<\/td>\n<\/tr>\n<tr>\n<td>Available Takt Time (3,600 s \u00f7 40)<\/td>\n<td>90 s per coil<\/td>\n<\/tr>\n<tr>\n<td>FPCT-05 Rated Mechanical Cycle Speed<\/td>\n<td>50 to 90 s per set<\/td>\n<\/tr>\n<tr>\n<td>Line Balance Feasibility Window<\/td>\n<td>Total cycle = machine cycle + pallet transfer time<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><strong>Engineering Assessment:<\/strong><\/p>\n<ul>\n<li>If the handling interface uses automated roller conveyors with fast load\/unload sequences (e.g., 20 s total), an FPCT-05 running at the 50 s speed rating easily clears the 90 s takt (50 s + 20 s = 70 s &lt; 90 s).<\/li>\n<li>If loading relies on manual forklift placement or crane rigging (requiring 40 s or more), the combined cycle will exceed the 90 s threshold. In such layouts, plant designers incorporate a motorized slide-table buffer, continuous infeed staging, or a dual-tilter configuration.<\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"selection-checklist\">Selection checklist<\/h2>\n<p>Ensure all physical constraints are confirmed before freezing the upender purchase specification:<\/p>\n<ul>\n<li><strong>Coil Dimensional Envelope:<\/strong> Master outer diameter (OD), inner bore diameter (ID), stack height\/width, and net weight.<\/li>\n<li><strong>Pallet Geometry:<\/strong> Timber pallet length, width, thickness, and total combined gross mass.<\/li>\n<li><strong>Initial and Final Load Attitudes:<\/strong> Eye-to-sky to eye-horizontal, or reverse operation (90\u00b0 two-way indexing).<\/li>\n<li><strong>Transfer Method:<\/strong> Direct forklift loading, walk-in crane C-hook, or integrated powered live-roller bed.<\/li>\n<li><strong>Dynamic Radial Clearance:<\/strong> Rotational swing boundary radius, overhead crane drop heights, and peripheral maintenance zones.<\/li>\n<li><strong>Station Takt Requirement:<\/strong> Target units per hour versus required dwelling, strapping, and indexing durations.<\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"safety\">Controls and safety<\/h2>\n<p>The radial sweep path of the arched frame represents an active pinch and crush hazard zone. Reliable isolation protocols must protect operators and adjacent line equipment:<\/p>\n<ul>\n<li><strong>Enclosure &amp; Operator Station:<\/strong> The remote HMI control desk and three-color indicator beacon must be located outside the physical rotational radius of the cradle.<\/li>\n<li><strong>Interlocking and emergency stop:<\/strong> emergency-stop devices drop main drive power and engage the spring-applied friction brake.<\/li>\n<li><strong>Physical exclusion:<\/strong> fencing, sensing devices or floor mats keep people out of the rotation zone; the choice follows the site risk assessment. Nobody enters under a raised frame without mechanical chocks.<\/li>\n<li><strong>Compliance Standards:<\/strong> Systems intended for European installations comply with EN 415-10 safety standards for packaging machinery and follow ISO 12100 risk assessment and hazard mitigation methodologies.<\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"faq\">FAQ<\/h2>\n<h3>Can a palletised coil be tilted without removing retention straps?<\/h3>\n<p>Yes. The 90\u00b0 dual-platen structure supports both the bottom pallet base and the outer cylindrical coil perimeter simultaneously. Because relative motion between the timber pallet and the steel coil is fully constrained during the angular sweep, banding straps remain undamaged and unshifted.<\/p>\n<h3>Which upender model is suitable for a 4 T steel coil?<\/h3>\n<p>The FPCT-05 is the designated configuration. Rated for up to 5 T maximum payload with a 2.0 kW drive system, it operates at a cycle speed of 50 to 90 s per set on a standard AC 380V, 50 Hz power supply. Coils exceeding 5 T require the FPCT-10 (up to 10 T, 4.5 kW).<\/p>\n<h3>What determines the difference between 10 s motion and 50\u201390 s machine cycle speed?<\/h3>\n<p>The 10 s interval represents the uninhibited forward angular sweep. The full rated machine speed (50 to 90 s per set) accounts for variable acceleration ramps, safety deceleration before mechanical stop limits, soft-stop brake engagement, and tare frame repositioning.<\/p>\n<hr \/>\n<h2 id=\"next-step\">Next step<\/h2>\n<p>Streamline your coil handling cell with a factory-engineered upender:<\/p>\n<ol>\n<li><strong>Submit Line Specifications:<\/strong> Send your coil OD\/ID, axial width, maximum gross payload, pallet dimensions, and line takt target to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Receive Engineering Proposal:<\/strong> Our mechanical team will return an FPCT equipment sizing sheet, drive motor selection, cycle time balance calculation, and 2D footprint drawing within 24 to 48 hours.<\/li>\n<li><strong>Verify Foundation &amp; Layout:<\/strong> Finalize electrical feed requirements, foundation mounting anchor points, and infeed\/outfeed material interface clearances.<\/li>\n<\/ol>\n<hr \/>\n<h2 id=\"related-reading\">Related reading and sources<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Mechanical\/Coil-Upender-Tilter.html\">Mechanical Coil Upender Tilter FPCT Series<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Coil-upender.html\">Coil Upender and Tilter Solutions<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/adjustable-multipurpose-coil-tilter-with-slid-table\/\">Multipurpose Coil Tilter with Slide Table<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/rotatable-180-degree-automatic-multipurpose-tilter\/\">Rotatable 180-Degree Multipurpose Tilter<\/a><\/li>\n<li>Safety reference norms: ISO 12100:2010 (Safety of Machinery &#8211; General principles for design &#8211; Risk assessment and risk reduction); EN 415-10:2014 (Safety of Packaging Machines &#8211; General requirements).<\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-11-05<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive Summary A mechanical coil tilter (or coil upender) rotates palletised metal coils through 90\u00b0 to reorient the load between eye-to-sky (vertical axis) and eye-horizontal (horizontal axis). This kinematic reorientation matches downstream packaging, strapping, or [&hellip;]<\/p>","protected":false},"author":1,"featured_media":2363,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Coil tilter and upender: 90 degree turn of a palletised coil","_seopress_titles_desc":"How our mechanical coil tilter turns a palletised ring coil from flat to near-horizontal and back, with FPCT specs, clip timing and a selection checklist.","_seopress_robots_index":"","_seopress_robots_follow":"","_seopress_robots_imageindex":"","_seopress_robots_snippet":"","_seopress_robots_primary_cat":"none","_seopress_robots_breadcrumbs":"","_seopress_robots_freeze_modified_date":"","_seopress_robots_custom_modified_date":"","_seopress_robots_canonical":"","_seopress_social_fb_title":"","_seopress_social_fb_desc":"","_seopress_social_fb_img":"","_seopress_social_fb_img_attachment_id":0,"_seopress_social_fb_img_width":0,"_seopress_social_fb_img_height":0,"_seopress_social_twitter_title":"","_seopress_social_twitter_desc":"","_seopress_social_twitter_img":"","_seopress_social_twitter_img_attachment_id":0,"_seopress_social_twitter_img_width":0,"_seopress_social_twitter_img_height":0,"_seopress_redirections_value":"","_seopress_redirections_enabled":"","_seopress_redirections_enabled_regex":"","_seopress_redirections_logged_status":"both","_seopress_redirections_param":"","_seopress_redirections_type":0,"_seopress_analysis_target_kw":"","_seopress_news_disabled":"","_seopress_video_disabled":"","_seopress_video":[],"_seopress_pro_schemas_manual":[{"_seopress_pro_rich_snippets_type":"custom","_seopress_pro_rich_snippets_custom":"<script type=\"application\/ld+json\">{\"@context\": \"https:\/\/schema.org\", \"@graph\": [{\"@type\": \"FAQPage\", \"@id\": \"https:\/\/www.fhopepack.com\/videos\/practical-well-designed-coil-tilter-and-coil-upender\/#faq\", \"mainEntity\": [{\"@type\": \"Question\", \"name\": \"Can a coil be turned on its pallet without unstrapping it?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"Yes, when the table and back plate carry the pallet and coil together, as on the clip. We size the table and back plate to your pallet and coil OD so the load cannot slide during the 90\u00b0 turn.\"}}, {\"@type\": \"Question\", \"name\": \"Which FPCT model fits a 4 T coil?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"The FPCT-05, rated for 5 T at 50 to 90 s per set and 2.0 kW. Above 5 T the FPCT-10 or FPCT-20 applies.\"}}, {\"@type\": \"Question\", \"name\": \"How long does the turn take?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"On the clip the turn takes about 10 s and the return about 4 s. For takt planning we use the rated 50 to 90 s per set and add pallet transfer.\"}}]}, {\"@type\": \"VideoObject\", \"@id\": \"https:\/\/www.fhopepack.com\/videos\/practical-well-designed-coil-tilter-and-coil-upender\/#video\", \"name\": \"Coil Tilter and Upender: 90\u00b0 Turn of a Palletised Coil\", \"description\": \"A coil tilter, or coil upender, turns a coil and its pallet through about 90\u00b0 so the next station receives it in the attitude it needs. 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