{"id":6954,"date":"2024-06-19T06:33:02","date_gmt":"2024-06-19T06:33:02","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=6954"},"modified":"2026-10-19T15:19:31","modified_gmt":"2026-10-19T15:19:31","slug":"automatic-coiling-and-strapping-machine-for-big-hose-corrugated-hosehose-with-wirehdpe-pipe","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/automatic-coiling-and-strapping-machine-for-big-hose-corrugated-hosehose-with-wirehdpe-pipe\/","title":{"rendered":"Hose Coil Wrapping and Strapping: Operation and Applications"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong><\/p>\n<p>Big hose, corrugated hose, wire-reinforced hose and HDPE pipe come off the extruder as one continuous length. An automatic coiling and strapping machine measures the length, winds it into a tight coil, cuts it and straps it, and a coil wrapper can then cover it in film. This page explains how the line runs, which coil sizes it handles, how many straps to use, and how to work out the length per coil.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/eM6m9F-5_kA?rel=0\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<p>The coiler combines a servo-driven expandable reel, a strapping head and an HMI panel on one frame. Red corrugated hose builds up on an expandable reel with steel spokes, and an orange strapping head waits beside the reel to strap the finished coil.<\/p>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#applications\">Applications<\/a><\/li>\n<li><a href=\"#operation\">How the line operates<\/a><\/li>\n<li><a href=\"#coil-sizes\">Coil and pipe sizes<\/a><\/li>\n<li><a href=\"#length\">Length per coil<\/a><\/li>\n<li><a href=\"#straps\">How many straps<\/a><\/li>\n<li><a href=\"#wrapping\">Adding film wrapping<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist<\/a><\/li>\n<li><a href=\"#safety\">Safety<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"applications\">Applications<\/h2>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Product<\/th>\n<th style=\"text-align: left\">What matters<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\">Corrugated hose and conduit<\/td>\n<td style=\"text-align: left\">springy, needs a reel that holds the shape until strapped<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Hose with steel wire<\/td>\n<td style=\"text-align: left\">stiff, needs more coiling torque and firm straps<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">HDPE, PERT, PEX and PE pipe<\/td>\n<td style=\"text-align: left\">long lengths, tidy layers, cut to exact length<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Garden and suction hose<\/td>\n<td style=\"text-align: left\">consumer packs, often wrapped after strapping<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2 id=\"operation\">How the line operates<\/h2>\n<ol>\n<li><strong>Length set:<\/strong> the length per coil is entered on the HMI; an encoder measures the pipe as it runs.<\/li>\n<li><strong>Coiling:<\/strong> the servo-driven reel winds the pipe in even layers, matched to the extruder speed.<\/li>\n<li><strong>Cutting:<\/strong> at the set length the pipe is cut and the tail held.<\/li>\n<li><strong>Turning:<\/strong> the coil is turned through 180\u00b0 to the strapping position.<\/li>\n<li><strong>Strapping:<\/strong> 4 or 6 straps are applied around the coil.<\/li>\n<li><strong>Unloading:<\/strong> the reel arms collapse and the coil is released.<\/li>\n<li><strong>Wrapping (option):<\/strong> the coil moves to an eye-through coil wrapper, where a film ring passes through the coil eye and covers the coil all round, over the straps.<\/li>\n<\/ol>\n<h2 id=\"coil-sizes\">Coil and pipe sizes<\/h2>\n<p>From our FCL-800 automatic pipe coiler:<\/p>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Pipe OD<\/th>\n<th style=\"text-align: left\">Coil ID<\/th>\n<th style=\"text-align: left\">Coil height<\/th>\n<th style=\"text-align: left\">Coil OD<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\">5\u201316 mm<\/td>\n<td style=\"text-align: left\">200\u2013300 mm<\/td>\n<td style=\"text-align: left\">80\u2013200 mm<\/td>\n<td style=\"text-align: left\">500\u2013800 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">10\u201320 mm<\/td>\n<td style=\"text-align: left\">250\u2013500 mm<\/td>\n<td style=\"text-align: left\">100\u2013300 mm<\/td>\n<td style=\"text-align: left\">500\u2013800 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">15\u201330 mm<\/td>\n<td style=\"text-align: left\">300\u2013600 mm<\/td>\n<td style=\"text-align: left\">100\u2013300 mm<\/td>\n<td style=\"text-align: left\">500\u2013800 mm<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Coiling speed is up to 80 m per minute. Our HDPE coiler for 20\u201332 mm pipe runs on HMI, PLC, servo and encoder control at less than 3 kW, AC 220 V 50 Hz, with 0.5 MPa air at less than 1.0 m\u00b3\/h, in a 4,500 \u00d7 2,200 \u00d7 2,100 mm footprint. Larger corrugated and wire hose is sized per project.<\/p>\n<h2 id=\"length\">Length per coil<\/h2>\n<p><strong>Turns per layer = coil height \u00f7 pipe OD. Layers = (coil OD \u2212 coil ID) \u00f7 2 \u00f7 pipe OD. Length \u2248 3.14 \u00d7 mean diameter \u00d7 total turns.<\/strong> For 30 mm hose in a coil of ID 500, OD 800 and height 300 mm (example only):<\/p>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Check<\/th>\n<th style=\"text-align: left\">Calculation<\/th>\n<th style=\"text-align: left\">Result<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\">Turns per layer<\/td>\n<td style=\"text-align: left\">300 \u00f7 30<\/td>\n<td style=\"text-align: left\">10<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Layers<\/td>\n<td style=\"text-align: left\">(800 \u2212 500) \u00f7 2 \u00f7 30<\/td>\n<td style=\"text-align: left\">5<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Total turns<\/td>\n<td style=\"text-align: left\">10 \u00d7 5<\/td>\n<td style=\"text-align: left\">50<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Length<\/td>\n<td style=\"text-align: left\">3.14 \u00d7 0.65 m \u00d7 50<\/td>\n<td style=\"text-align: left\">about 102 m<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Winding time at 80 m\/min<\/td>\n<td style=\"text-align: left\">102 \u00f7 80<\/td>\n<td style=\"text-align: left\">about 1.3 min<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Corrugated hose does not pack as tightly as smooth pipe, so check real length on a trial coil.<\/p>\n<h2 id=\"straps\">How many straps<\/h2>\n<ul>\n<li><strong>4 straps:<\/strong> light, smooth coils that hold their shape.<\/li>\n<li><strong>6 straps:<\/strong> springy corrugated or heavy wire hose, and coils that are stacked high.<\/li>\n<\/ul>\n<p>Strap material and tension are set to the hose, so the strap does not crush thin-wall corrugations.<\/p>\n<h2 id=\"wrapping\">Adding film wrapping<\/h2>\n<p>After strapping, a coil wrapping machine passes film through the coil eye and around it. Wrapping keeps out dust, holds labels and gives retail packs a clean finish. For pipe going straight to a building site, strapping alone is often enough.<\/p>\n<h2 id=\"selection-checklist\">Selection checklist<\/h2>\n<ol>\n<li>Which hoses and pipes, and their ODs?<\/li>\n<li>Coil ID, OD and height your customers want?<\/li>\n<li>Extruder line speed?<\/li>\n<li>Straps per coil, and strap type?<\/li>\n<li>Film wrapping, labels or both?<\/li>\n<li>How are coils stacked and shipped?<\/li>\n<\/ol>\n<h2 id=\"safety\">Safety<\/h2>\n<p>The line is designed to EN ISO 12100:2010 for risk assessment, EN 415-10 for packaging machine safety and EN 60204-1 for electrical equipment. The turning reel, the cutter and the strapping head are the main hazards, so they are guarded with an emergency stop at the panel.<\/p>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p>Q: Can it coil corrugated hose?\nA: Yes. Coil size and strap count are set for the springiness of the hose.<\/p>\n<p>Q: How fast does it coil?\nA: Up to 80 m per minute on the FCL-800.<\/p>\n<p>Q: How many straps per coil?\nA: 4 for smooth coils that hold their shape, 6 for springy corrugated or heavy wire hose and for coils stacked high.<\/p>\n<p>Q: Can it run online with the extruder?\nA: Yes, length is measured by encoder and coiling follows the line speed.<\/p>\n<h2 id=\"next-step\">Next step<\/h2>\n<ol>\n<li><strong>Send your pipe sizes, coil sizes and line speed<\/strong> to info@fhopepack.com.<\/li>\n<li><strong>We size<\/strong> the coiler, strapping and wrapping.<\/li>\n<li><strong>We reply within 24 hours<\/strong> with a proposal and quotation.<\/li>\n<\/ol>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Vertical-Coiling-Machine\/Automatic-pipe-winding-machine-FCL-800.html\">Automatic pipe winding machine FCL-800 (product)<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Automatic-Coil-Packing-Line\/Hose-Coil-Packaging-line.html\">Hose coil packaging line (product)<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Pipe-packing-machine\/Hose-Coil-wrapper-FPH-200.html\">Hose coil wrapper FPH-200 (product)<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Vertical-Coiling-Machine\/HDPE-Coiler.html\">HDPE coiler (product)<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/hose-coil-packing-machine\/\">Hose coil packing machine<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li>FHOPE product pages: FCL-800 pipe coiler; hose coil packaging line; HDPE coiler<\/li>\n<li>EN ISO 12100:2010; EN 415-10; EN 60204-1<\/li>\n<li>The big hose coiling and strapping machine shown above<\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-19<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary Big hose, corrugated hose, wire-reinforced hose and HDPE pipe come off the extruder as one continuous length. An automatic coiling and strapping machine measures the length, winds it into a tight coil, cuts [&hellip;]<\/p>","protected":false},"author":5,"featured_media":6957,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Hose Coil Wrapping and Strapping: Operation and Uses | FHOPE","_seopress_titles_desc":"How big hose, corrugated hose and HDPE pipe are coiled, strapped and wrapped automatically: cycle, coil sizes, strap count, length formula and 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