{"id":6332,"date":"2023-12-20T06:58:41","date_gmt":"2023-12-20T06:58:41","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=6332"},"modified":"2026-01-09T06:37:04","modified_gmt":"2026-01-09T06:37:04","slug":"automatic-slit-coil-packing-line-with-turntable","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/automatic-slit-coil-packing-line-with-turntable\/","title":{"rendered":"Innovative Coil Management: Turntable-Equipped Slit Coil Packing Lines"},"content":{"rendered":"<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/Txe-W3njWIg\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<h2>Automatic Slit Coil Packing Line with Turntable: Revolutionizing Industrial Logistics<\/h2>\n<p>In the competitive landscape of metal processing, efficiency is measured by the seamless transition from production to shipment. Slit coils, while essential, present a unique set of handling challenges due to their narrow width and high weight. The <strong>Automatic Slit Coil Packing Line with Turntable<\/strong> is a sophisticated solution designed to bridge this gap, integrating cutting-edge robotics with comprehensive data management.<\/p>\n<p>By combining strapping, weighing, wrapping, and turntable-based stacking, this system provides a cohesive workflow that ensures every coil is retail-ready and perfectly protected.<\/p>\n<hr \/>\n<h3>The Integrated Workflow: From Slitting Line to Pallet<\/h3>\n<p>This automated line is designed as an online ecosystem, meaning every process happens sequentially without manual intervention.<\/p>\n<h4>1. High-Tension PET Strapping &amp; ID Labeling<\/h4>\n<p>The process begins with securing the slit coil&#8217;s structural integrity.<\/p>\n<ul>\n<li><strong>PET Strapping:<\/strong> Utilizing advanced strapping heads, the system applies high-tension PET straps through the eye of the coil. This ensures the narrow strips remain tightly bound during the high-speed movements of the conveyor.<\/li>\n<li><strong>Inner Diameter (ID) Labeling:<\/strong> Before the coil is wrapped, a label sticker is applied to the inner diameter. This ensures that even after the outer packaging is removed by the end-user, the coil&#8217;s specifications and traceability data remain intact.<\/li>\n<\/ul>\n<h4>2. Advanced Wrapping with PE Film<\/h4>\n<p>Next, the coil enters the specialized wrapping station, drawing on the proven technology of the <strong>FPC\/FPCA series<\/strong>.<\/p>\n<ul>\n<li><strong>Material:<\/strong> The system utilizes <strong>PE film<\/strong> to create a moisture-proof, dust-resistant barrier.<\/li>\n<li><strong>Surface Protection:<\/strong> According to the technical specifications in the sources, all supportive rollers are <strong>covered with Polyurethane (PU)<\/strong>. This prevents any surface &#8220;contusion&#8221; or scratching on the high-value metal.<\/li>\n<li><strong>Precision Control:<\/strong> Using <strong>Siemens frequency converters<\/strong>, the overlap rate of the film is adjustable from <strong>20% to 90%<\/strong>, ensuring a &#8220;smooth, neat, and uptight&#8221; finish.<\/li>\n<\/ul>\n<p><a href=\"https:\/\/www.fhopepack.com\/blog\/wp-content\/uploads\/2023\/04\/steel-coil-packaging-line-1800x1012-1.webp\"><img decoding=\"async\" src=\"https:\/\/www.fhopepack.com\/blog\/wp-content\/uploads\/2023\/04\/steel-coil-packaging-line-1800x1012-1.webp\" alt=\"\"><\/a><\/p>\n<h4>3. Weighing, Second Labeling, and ERP Integration<\/h4>\n<p>Data is the backbone of modern logistics. This line functions as a node in your factory&#8217;s <strong>Information IOT<\/strong>.<\/p>\n<ul>\n<li><strong>Mettler Toledo Precision:<\/strong> The integrated weighing station uses <strong>Mettler Toledo industrial scales<\/strong> to capture the net weight of each coil with high accuracy (1\/3000).<\/li>\n<li><strong>Post-Wrap Labeling:<\/strong> A second <strong>Zebra label printer<\/strong> applies a sticker to the <em>outside<\/em> of the PE film. This label typically contains the final shipping information and the precise weight captured moments before.<\/li>\n<li><strong>ERP Connectivity:<\/strong> The entire system connects seamlessly to your <strong>ERP system<\/strong> via <strong>WinCC visualization software<\/strong>. This streamlines marketing and logistics by providing real-time inventory updates and automated shipping documentation.<\/li>\n<\/ul>\n<h4>4. Automated Stacking on the Big Turntable<\/h4>\n<p>The most innovative feature of this line is the <strong>Big Turntable Stacking Station<\/strong>.<\/p>\n<ul>\n<li><strong>The Mechanism:<\/strong> A gantry-type stacking machine equipped with a <strong>powerful magnet lifter<\/strong> (capable of holding up to <strong>5000kg<\/strong>) picks up the finished coils.<\/li>\n<li><strong>Turntable Efficiency:<\/strong> Instead of a static stacking point, the pallet is placed on a large turntable. This allows the system to arrange coils in a specific pattern to maximize pallet stability. As one pallet is filled, the turntable can rotate to bring a new pallet into position, allowing for continuous, non-stop operation.<\/li>\n<\/ul>\n<hr \/>\n<h3>Why This System is a Game-Changer<\/h3>\n<ol>\n<li><strong>Safety First:<\/strong> By eliminating manual lifting and handling of heavy coils, the line prevents &#8220;compression and crushing injuries.&#8221; It is built to <strong>DIN EN ISO 13849<\/strong> safety standards, featuring <strong>interlocked doors and light curtains<\/strong>.<\/li>\n<li><strong>Labor Cost Reduction:<\/strong> Only one worker is required to monitor the operation and reload packaging materials, drastically reducing the headcount needed for the packing department.<\/li>\n<li><strong>Consistent Quality:<\/strong> Machine-controlled tension and overlap ensure that every coil is packaged with the same high standard, regardless of the shift or operator.<\/li>\n<li><strong>Operational Transparency:<\/strong> With direct ERP integration, management has a clear view of production speeds, material usage, and logistics readiness.<\/li>\n<\/ol>\n<h3>Technical Snapshot<\/h3>\n<ul>\n<li><strong>Control System:<\/strong> Siemens PLC &amp; HMI.<\/li>\n<li><strong>Labeling Precision:<\/strong> \u00b12mm.<\/li>\n<li><strong>Wrapping Speed:<\/strong> Adjustable via Siemens Sinamics converters.<\/li>\n<li><strong>Safety Compliance:<\/strong> CE standards and EU safety regulations.<\/li>\n<\/ul>\n<hr \/>\n<h3>Conclusion<\/h3>\n<p>The <strong>Automatic Slit Coil Packing Line with Turntable<\/strong> is more than just a packaging tool; it is a logistics engine. By automating the most hazardous and time-consuming parts of the process, it allows manufacturers to focus on what they do best: producing high-quality steel.<\/p>","protected":false},"excerpt":{"rendered":"<p>Automatic Slit Coil Packing Line with Turntable: Revolutionizing Industrial Logistics In the competitive landscape of metal processing, efficiency is measured by the seamless transition from production to shipment. Slit coils, while essential, present a unique 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