{"id":6204,"date":"2023-09-04T08:41:00","date_gmt":"2023-09-04T08:41:00","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=6204"},"modified":"2026-10-04T11:44:33","modified_gmt":"2026-10-04T11:44:33","slug":"automatic-rewinder-with-rosette-basket","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/automatic-rewinder-with-rosette-basket\/","title":{"rendered":"Automatic Rewinder with Rosette Basket"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong>\nA wire rewinder takes wire off a spool or line and lays it down again into a new coil, ready to ship or pay off at the next process.\nOurs lays the wire in a rosette pattern into a basket under an orange lid, so the coil pays off cleanly later without tangling.\nCoil weight follows from the <strong>basket size<\/strong> and how densely the wire is laid. Both are set per project to your wire.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/XYeFUQE89bo?rel=0\" title=\"Automatic Rewinder with rosette basket\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#video\">What the video shows<\/a><\/li>\n<li><a href=\"#how-it-works\">How rosette rewinding works<\/a><\/li>\n<li><a href=\"#why-rosette\">Why rosette laying<\/a><\/li>\n<li><a href=\"#weight\">Estimating coil weight<\/a><\/li>\n<li><a href=\"#safety\">Controls and safety<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist for a wire rewinder<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"video\">What the video shows<\/h2>\n<p>The clip opens close on a coil of bright wire turning in the round opening of our yellow and blue rewinder cabinet. Wire guides run across the face of the coil.<\/p>\n<p>The camera then moves to the rosette basket. An orange lid sits on top of a steel basket on a blue base, and wire runs in from the side. Underneath the lid the wire is laid down turn by turn into the basket.<\/p>\n<h2 id=\"how-it-works\">How rosette rewinding works<\/h2>\n<table>\n<thead>\n<tr>\n<th>Step<\/th>\n<th>What happens<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Payoff<\/td>\n<td>Wire is drawn from the source coil in the cabinet<\/td>\n<\/tr>\n<tr>\n<td>Guiding<\/td>\n<td>Guides lead the wire to the laying head<\/td>\n<\/tr>\n<tr>\n<td>Rosette laying<\/td>\n<td>The head lays each turn slightly offset from the last<\/td>\n<\/tr>\n<tr>\n<td>Build-up<\/td>\n<td>The rosette rings build up in the basket<\/td>\n<\/tr>\n<tr>\n<td>Discharge<\/td>\n<td>The full basket coil is taken off for strapping<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Each turn is laid offset by a small angle from the one before, so the rings form a rosette, a flower-like pattern. The turns cross each other evenly instead of sitting in tight layers.<\/p>\n<h2 id=\"why-rosette\">Why rosette laying<\/h2>\n<table>\n<thead>\n<tr>\n<th>Point<\/th>\n<th>Rosette coil<\/th>\n<th>Tight layered coil<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Payoff<\/td>\n<td>Turns lift off one at a time<\/td>\n<td>Turns can bind or tangle<\/td>\n<\/tr>\n<tr>\n<td>Coil shape<\/td>\n<td>Even ring with an open centre<\/td>\n<td>Depends on the spool<\/td>\n<\/tr>\n<tr>\n<td>Handling<\/td>\n<td>Strapped as a loose coil<\/td>\n<td>Often stays on the spool<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Rosette coils pay off well from a static stand at the next process, which is why they are used for wire sold to drawing and forming plants.<\/p>\n<h2 id=\"weight\">Estimating coil weight<\/h2>\n<p>Illustrative example for a basket coil with 1,000 mm outside diameter, 600 mm inside diameter and 500 mm height, at an illustrative packing density of 2,000 kg\/m\u00b3:<\/p>\n<table>\n<thead>\n<tr>\n<th>Item<\/th>\n<th>Value<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Ring area, \u03c0 \u00f7 4 \u00d7 (1.0\u00b2 \u2212 0.6\u00b2)<\/td>\n<td>about 0.50 m\u00b2<\/td>\n<\/tr>\n<tr>\n<td>Coil volume, 0.50 \u00d7 0.5<\/td>\n<td>about 0.25 m\u00b3<\/td>\n<\/tr>\n<tr>\n<td>Packing density (illustrative)<\/td>\n<td>2,000 kg\/m\u00b3<\/td>\n<\/tr>\n<tr>\n<td>Coil weight, 0.25 \u00d7 2,000<\/td>\n<td>about 500 kg<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Packing density depends on the wire diameter and how the rosette is laid, so weigh a sample coil of your own wire.<\/p>\n<h2 id=\"safety\">Controls and safety<\/h2>\n<p>Wire runs at speed between the cabinet and the basket, and the basket turns during laying. Keep hands clear of the wire path and the basket while the rewinder runs.<\/p>\n<p>The standards that apply depend on the destination market. For CE markets, ISO 12100 sets the risk-assessment method and EN 415-10 sets general requirements for packaging machines.<\/p>\n<h2 id=\"selection-checklist\">Selection checklist for a wire rewinder<\/h2>\n<ul>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Wire diameter and material.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Wire speed in from the line or spool.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Coil inside and outside diameter and height.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Coil weight wanted.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> How full coils are strapped and moved.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Floor space and power supply.<\/li>\n<\/ul>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p>Q: What is a rosette coil?\nA: A coil whose turns are each laid offset by a small angle from the last, forming an even, flower-like pattern.<\/p>\n<p>Q: Why lay wire as a rosette?\nA: The turns lift off one at a time at payoff, so the wire does not bind or tangle.<\/p>\n<p>Q: How heavy is a basket coil?\nA: Volume times packing density. Our 1,000 mm example weighs about 500 kg.<\/p>\n<p>Q: What happens to the full coil?\nA: It is taken off the basket and strapped for shipping.<\/p>\n<p>Q: Does it suit any wire?\nA: The laying head and basket are set per wire diameter and material. Tell us your range.<\/p>\n<h2 id=\"next-step\">Next step<\/h2>\n<p>We plan your wire rewinder in three steps:<\/p>\n<ol>\n<li><strong>Submit your layout drawing<\/strong> with wire size and speed to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Receive a proposal within 48 hours<\/strong>, with the coil size and weight plan.<\/li>\n<li><strong>Book a site survey<\/strong> to check the floor space and coil handling.<\/li>\n<\/ol>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automatic-wire-coil-rewinding-and-tying-machine-video\/\">Video: automatic wire coil rewinding and tying machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/steel-coil-strapping-machinery\/\">Steel coil strapping machines<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Automatic-Strapping-Machine\/\">Automatic strapping machines<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li>Machine content: FHOPE engineering team, 2026-10-04<\/li>\n<li>Coil weight example: our worked example, illustrative values<\/li>\n<li>Machine in action: <a href=\"https:\/\/www.youtube.com\/watch?v=XYeFUQE89bo\">our video on YouTube<\/a><\/li>\n<li>Standards scope: <a href=\"https:\/\/www.iso.org\/standard\/51528.html\">ISO 12100:2010<\/a>, <a href=\"https:\/\/www.nen.nl\/en\/nen-en-415-10-2014-en-191845\">EN 415-10:2014<\/a><\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-04<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary A wire rewinder takes wire off a spool or line and lays it down again into a new coil, ready to ship or pay off at the next process. Ours lays the wire [&hellip;]<\/p>","protected":false},"author":5,"featured_media":6207,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Automatic Wire Rewinder with Rosette Basket","_seopress_titles_desc":"How our automatic wire rewinder lays wire in a rosette pattern into a basket, why rosette laying matters for payoff, and how to estimate coil weight.","_seopress_robots_index":"","_seopress_robots_follow":"","_seopress_robots_imageindex":"","_seopress_robots_snippet":"","_seopress_robots_primary_cat":"none","_seopress_robots_breadcrumbs":"","_seopress_robots_freeze_modified_date":"","_seopress_robots_custom_modified_date":"","_seopress_robots_canonical":"","_seopress_social_fb_title":"","_seopress_social_fb_desc":"","_seopress_social_fb_img":"","_seopress_social_fb_img_attachment_id":0,"_seopress_social_fb_img_width":0,"_seopress_social_fb_img_height":0,"_seopress_social_twitter_title":"","_seopress_social_twitter_desc":"","_seopress_social_twitter_img":"","_seopress_social_twitter_img_attachment_id":0,"_seopress_social_twitter_img_width":0,"_seopress_social_twitter_img_height":0,"_seopress_redirections_value":"","_seopress_redirections_enabled":"","_seopress_redirections_enabled_regex":"","_seopress_redirections_logged_status":"both","_seopress_redirections_param":"","_seopress_redirections_type":301,"_seopress_analysis_target_kw":"","_seopress_news_disabled":"","_seopress_video_disabled":"","_seopress_video":[],"_seopress_pro_schemas_manual":[{"_seopress_pro_rich_snippets_type":"none"}],"_seopress_pro_rich_snippets_disable_all":"","_seopress_pro_rich_snippets_disable":[],"_seopress_pro_schemas":[],"site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"fifu_image_url":"","fifu_image_alt":"","footnotes":""},"categories":[1],"tags":[],"class_list":["post-6204","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-coiling-machine"],"_links":{"self":[{"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/posts\/6204","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/comments?post=6204"}],"version-history":[{"count":9,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/posts\/6204\/revisions"}],"predecessor-version":[{"id":16093,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/posts\/6204\/revisions\/16093"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/media\/6207"}],"wp:attachment":[{"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/media?parent=6204"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/categories?post=6204"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/tags?post=6204"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}