{"id":497,"date":"2018-04-19T07:47:10","date_gmt":"2018-04-19T07:47:10","guid":{"rendered":"http:\/\/www.fhopepack.com\/videos\/?p=497"},"modified":"2026-10-27T00:31:29","modified_gmt":"2026-10-27T00:31:29","slug":"coil-packing-machine-and-coil-wrapping-machine-for-copper","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/coil-packing-machine-and-coil-wrapping-machine-for-copper\/","title":{"rendered":"Coil Packing Machine: Ring Wrapping Through the Coil Eye"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong>\nAn eye-through-coil orbital wrapping machine packages slit coils standing upright on edge, driving a continuous wrapping ring through the coil inner diameter (ID) to apply stretch film or protective paper across the toroidal cross-section.\nThe engineering demonstration highlights a floor-mounted orbital wrapper featuring a dual-roller support saddle, integrated operator safety enclosure, and an ergonomic material threading sequence for heavy metal coils.\nSized for light to medium industrial duties, the standard FPS-300 accommodates coils from 508 to 610 mm ID, 600 to 1,200 mm OD, and payload weights ranging from 20 to 1,000 kg.<\/p>\n<\/blockquote>\n<hr \/>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#video\">Cell Architecture and Machine Overview<\/a><\/li>\n<li><a href=\"#how-it-works\">How a Ring Coil Wrapper Works<\/a><\/li>\n<li><a href=\"#specs\">FPS-300 Specifications<\/a><\/li>\n<li><a href=\"#material\">Choosing the Wrapping Material<\/a><\/li>\n<li><a href=\"#takt\">Takt Check and Cycle Time Calculation<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection Checklist for a Coil Packing Machine<\/a><\/li>\n<li><a href=\"#safety\">Controls and Industrial Safety<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next Step<\/a><\/li>\n<li><a href=\"#related-reading\">Related Reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"video\">Cell Architecture and Machine Overview<\/h2>\n<p>The packaging cell is engineered around an orbital ring carriage designed for high-stress industrial environments. Its structural architecture isolates dynamic rotating mass from the workholding station to suppress vibration during high-speed film dispensing.<\/p>\n<p>The system features a heavy-duty welded structural steel frame with an orbital shuttle ring supported by multiple high-durometer polyurethane guide rollers. A perimeter safety guard frame protects the working radius at the front. The coil sits upright on edge inside a motorized saddle positioned concentric to the lower quadrant of the ring. An operator station housing an HMI touch panel is located to the right, supported by a multi-tier visual stack lamp for real-time status indication.<\/p>\n<ol>\n<li><strong>Pre-wrapped Coil Positioning<\/strong>: Coils enter the workstation strapped or edge-protected. The coil core axis aligns horizontally with the ring center to ensure symmetrical film coverage through the eye.<\/li>\n<li><strong>Threading and Edge Alignment<\/strong>: While the drive system is in a safe-hold state, the operator feeds the leading edge of the protective paper or film roll through the eye, locking the tail against the inner coil face.<\/li>\n<li><strong>Orbital Encapsulation<\/strong>: Upon cycle initiation, the ring accelerates smoothly via variable-frequency drive (VFD). The shuttle carriage orbits through the coil eye, applying consistent radial tension while the saddle rollers turn the coil on its horizontal axis.<\/li>\n<li><strong>Controlled Cycle Completion<\/strong>: Once target overlap is achieved, the ring homes to its top dead center index position. The film web is cut and pressed flush, preparing the unit for offloading.<\/li>\n<\/ol>\n<p>While configured here with edge-protecting crepe paper on slit steel coils, this mechanical layout processes strip steel, copper wire, aluminum strip, and rubber hose reels within the designated dimensional window.<\/p>\n<h2 id=\"how-it-works\">How a Ring Coil Wrapper Works<\/h2>\n<p>The coil rests on edge with its central bore aligned coaxially with the plane of the main rotating ring. The ring transports the film dispenser through the bore, wrapping material radially around the cross-section. Simultaneously, motor-driven polyurethane saddle rollers rotate the coil around its horizontal centerline. This synchronized dual-axis rotation creates a continuous, helical overlap of packaging material that completely seals both the outer diameter and inner bore.<\/p>\n<table>\n<thead>\n<tr>\n<th>Machine Subassembly<\/th>\n<th>Primary Engineering Function<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Cast\/Machined Orbital Ring with Polyurethane Guide Rollers<\/td>\n<td>Transports the rotating film shuttle through the coil eye and around the cross-section<\/td>\n<\/tr>\n<tr>\n<td>Motorized Saddle with Twin Support Rollers<\/td>\n<td>Supports coil mass on edge and drives rotational movement for precise lap coverage<\/td>\n<\/tr>\n<tr>\n<td>Spring-Loaded Tension Dispenser Carriage<\/td>\n<td>Delivers stretch film, VCI paper, or woven tape under constant mechanical brake tension<\/td>\n<\/tr>\n<tr>\n<td>Integrated Perimeter Safety Enclosure<\/td>\n<td>Prevents operator intervention in the rotating shuttle sweep path during automatic cycles<\/td>\n<\/tr>\n<tr>\n<td>Master Control Enclosure with Touch HMI<\/td>\n<td>Controls VFD acceleration ramps, saddle-to-ring speed ratios, and recipe management<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2 id=\"specs\">FPS-300 Specifications<\/h2>\n<p>The FPS-300 represents our baseline orbital coil packaging station for light-to-medium industrial coil operations. Final drive ratios and cradle widths are customized to match exact coil dimension distributions prior to manufacturing sign-off.<\/p>\n<table>\n<thead>\n<tr>\n<th>FPS-300 Technical Parameters<\/th>\n<th>Nominal Engineering Specification<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Coil Inner Diameter (ID)<\/td>\n<td>508 to 610 mm<\/td>\n<\/tr>\n<tr>\n<td>Coil Outer Diameter (OD)<\/td>\n<td>600 to 1,200 mm<\/td>\n<\/tr>\n<tr>\n<td>Coil Width (W)<\/td>\n<td>100 to 300 mm<\/td>\n<\/tr>\n<tr>\n<td>Maximum Coil Payload<\/td>\n<td>20 to 1,000 kg<\/td>\n<\/tr>\n<tr>\n<td>Compatible Material Types<\/td>\n<td>PVC, LLDPE stretch film, VCI paper, or HDPE woven tape<\/td>\n<\/tr>\n<tr>\n<td>Packaging Roll Dimensions<\/td>\n<td>Core ID: 50 mm; Roll OD: 100 to 450 mm; Roll Width: 100 to 150 mm<\/td>\n<\/tr>\n<tr>\n<td>Overlap Adjustment Range<\/td>\n<td>10% to 90% (stepless via dual-inverter VFD control)<\/td>\n<\/tr>\n<tr>\n<td>Electrical Rating<\/td>\n<td>1.5 kW, 380 V, 50 Hz, 3-Phase (customizable per plant grid)<\/td>\n<\/tr>\n<tr>\n<td>Pneumatic Service Requirement<\/td>\n<td>4 to 6 bar clean, dry compressed air<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>For coil diameters exceeding this structural window, processing scales to the FPS-400 platform, which supports coil outer diameters up to 1,400 mm and payloads up to 2,000 kg.<\/p>\n<h2 id=\"material\">Choosing the Wrapping Material<\/h2>\n<p>LLDPE stretch film provides the primary layer for internal inventory storage, securing the coil against moisture, dust ingress, and loose outer wraps while allowing printed tracking tags to remain visible through clear film layers. When handling export shipments or sensitive cold-rolled metals, an outer layer of heavy crepe paper, neutral barrier board, or VCI (Volatile Corrosion Inhibitor) plastic is introduced to mitigate galvanic oxidation and mechanical abrasion during strap tensioning.<\/p>\n<p>The programmatic overlap rate dictates wrap integrity. Overlap percentage is governed by the rotational velocity of the saddle rollers relative to the orbital speed of the ring:<\/p>\n<p><code>Overlap % = [1 - (Coil Step Advance per Revolution &divide; Material Width)] &times; 100%<\/code><\/p>\n<p>Higher overlap ratios (e.g., 50% to 70%) yield higher water-tightness and physical puncture resistance, though they increase cycle duration and material consumption per metric ton. Recommended overlap ratios are cataloged into customer-specific PLC recipes to ensure identical packaging across production shifts.<\/p>\n<h2 id=\"takt\">Takt Check and Cycle Time Calculation<\/h2>\n<p>Orbital packaging machinery is matched to plant bottleneck rates. For an operations cell targeting an output of 20 coils per hour, available takt time is:<\/p>\n<p><code>Takt Time = 3,600 s &divide; 20 units = 180 s per coil<\/code><\/p>\n<p>The overall cycle budget allocates time across sequential motions:<\/p>\n<ol>\n<li>Coil loading onto the saddle via crane C-hook or walkie stacker: 40\u201350 s<\/li>\n<li>Leading-edge film securing and safety door interlock verification: 15\u201320 s<\/li>\n<li>Orbital wrapping cycle (60 to 90 ring revolutions at 40\u201360 RPM): 45\u201360 s<\/li>\n<li>Film web cut, tail wipe down, and ring homing sequence: 10\u201315 s<\/li>\n<li>Coil offloading and buffer transfer: 30\u201335 s<\/li>\n<\/ol>\n<p>Total packaging duration settles near 140\u2013180 seconds per unit, satisfying the 20 coil-per-hour threshold. If future slitting capacity demands higher outputs, manual material tie-off can be upgraded with automated pneumatic clamp-and-cut mechanisms and walking-beam saddle conveyors.<\/p>\n<h2 id=\"selection-checklist\">Selection Checklist for a Coil Packing Machine<\/h2>\n<ul>\n<li>Dimensional verification: Confirm maximum and minimum coil ID, OD, strip width, and maximum weight against FPS-300 or FPS-400 envelop thresholds.<\/li>\n<li>Packaging medium selection: Define stretch film only, film plus VCI barrier paper, or reinforced HDPE tape requirements.<\/li>\n<li>Material roll standard: Confirm film core diameter (typically 50 mm or 76 mm) and roll width tolerances.<\/li>\n<li>Coil transfer interface: Specify crane drop-in with V-saddle cutout, forklift prong loading, or motorized roller infeed.<\/li>\n<li>Machine cycle integration: Define upstream slitter discharge rate and downstream strapping, labeling, or palletizing requirements.<\/li>\n<li>Compliance and safety architecture: Confirm target market codes (CE, UL, CSA) and required physical guarding heights.<\/li>\n<\/ul>\n<h2 id=\"safety\">Controls and Industrial Safety<\/h2>\n<p>The rotating shuttle ring generates substantial mechanical inertia. Loading, threading, and manual position adjustments must only occur when the machine drive is verified at absolute standstill. Reaching through an open safety barrier while the orbital drive is active introduces severe pinch-point hazards.<\/p>\n<p>Modern installations incorporate Category 3 \/ PLd safety circuits. Emergency stop interlocks, electrical interlock safety switches on all access doors, and optical light curtains are wired to isolate power to the motor inverters upon zone compromise. Lockout\/Tagout (LOTO) protocols must be enforced prior to cleaning drive wheels, clearing tangled wrap webs, or performing preventative roller maintenance.<\/p>\n<p>System designs conform to destination regulatory requirements:<\/p>\n<ul>\n<li><strong>ISO 12100:2010<\/strong>: Risk assessment and risk reduction principles for complex industrial machinery assemblies.<\/li>\n<li><strong>EN 415-10:2014<\/strong>: Dedicated European standard establishing specific safety regulations for wrapping machinery, guarding reach distances, and perimeter isolation.<\/li>\n<li><strong>OSHA 1910.212<\/strong>: General mechanical guarding standards governing rotating component enclosures in North American facilities.<\/li>\n<\/ul>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p><strong>Q: What is the primary operational advantage of a ring-type orbital coil wrapper?<\/strong>\nA: By passing the wrapping material directly through the bore while the coil rotates upright, the machine creates a structurally bonded, weather-resistant toroid. It replaces loose manual spiral wrapping with consistent, automated pre-stretch tensioning.<\/p>\n<p><strong>Q: How does the operator switch between different coil strip widths?<\/strong>\nA: Through the HMI panel. Adjusting the ratio between the orbital ring VFD and the saddle rotation VFD changes the advance per turn, ensuring consistent overlap percentage regardless of whether the coil width is 100 mm or 300 mm.<\/p>\n<p><strong>Q: Can the FPS-300 integrate paper and film simultaneously?<\/strong>\nA: Yes. The system can be fitted with a dual-material carriage ring to lay down anti-corrosion VCI paper and waterproof stretch film in a single pass, cutting packaging time in half.<\/p>\n<h2 id=\"next-step\">Next Step<\/h2>\n<p>To evaluate your slit coil packaging line, follow our sizing protocol:<\/p>\n<ol>\n<li><strong>Submit Coils and Layout Data<\/strong>: Send your coil envelope matrix (min\/max ID, OD, face width, gross weight, production takt rate) to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Review Engineering Proposal<\/strong>: Receive a formal layout drawing, perimeter guarding plan, and cycle-time calculation within 48 hours.<\/li>\n<li><strong>Line Integration Validation<\/strong>: Schedule a virtual design review with our engineering team to verify crane clearance, hook profiles, and line-feed integration.<\/li>\n<\/ol>\n<h2 id=\"related-reading\">Related Reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Steel-coil-wrapping-machine\/Steel-coil-wrapping-machine-FPS-300.html\">Steel Coil Wrapping Machine FPS-300 Product Specifications<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Steel-coil-wrapping-machine\/Steel-coil-packine-machine-FPS-400.html\">Heavy Industrial Coil Packing Machine FPS-400<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Coil_packing_machine.html\">Industrial Ring and Eye-Through-Coil Wrapping Systems<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/coil-wrapping-machine-with-tapping-and-barcode-printer\/\">Automated Slit Coil Packing Line with Taping and Labeling<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li>Equipment Engineering Manuals: <a href=\"https:\/\/www.fhopepack.com\/Steel-coil-wrapping-machine\/Steel-coil-wrapping-machine-FPS-300.html\">FPS-300 Series Master Specifications<\/a> and <a href=\"https:\/\/www.fhopepack.com\/Steel-coil-wrapping-machine\/Steel-coil-packine-machine-FPS-400.html\">FPS-400 Sizing Table<\/a><\/li>\n<li>Machine Action Documentation: <a href=\"https:\/\/www.youtube.com\/watch?v=gT63-8i0-C0\">Fhopepack Coil Wrapping Equipment Portfolio on YouTube<\/a><\/li>\n<li>Safety and Design Standards: <a href=\"https:\/\/www.iso.org\/standard\/51528.html\">ISO 12100:2010 Safety of Machinery<\/a>, <a href=\"https:\/\/www.nen.nl\/en\/nen-en-415-10-2014-en-191845\">EN 415-10:2014 Packaging Machines Safety<\/a><\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-05<\/p>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/HoK2aJfvAvI\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>","protected":false},"excerpt":{"rendered":"<p>Executive summary An eye-through-coil orbital wrapping machine packages slit coils standing upright on edge, driving a continuous wrapping ring through the coil inner diameter (ID) to apply stretch film or protective paper across the toroidal [&hellip;]<\/p>","protected":false},"author":1,"featured_media":2278,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Coil packing machine: ring wrapping through the coil eye","_seopress_titles_desc":"How our coil packing machine wraps a coil standing on edge, with the ring passing through the eye, plus FPS-300 specs, a takt check and safety notes.","_seopress_robots_index":"","_seopress_robots_follow":"","_seopress_robots_imageindex":"","_seopress_robots_snippet":"","_seopress_robots_primary_cat":"none","_seopress_robots_breadcrumbs":"","_seopress_robots_freeze_modified_date":"","_seopress_robots_custom_modified_date":"","_seopress_robots_canonical":"","_seopress_social_fb_title":"","_seopress_social_fb_desc":"","_seopress_social_fb_img":"","_seopress_social_fb_img_attachment_id":0,"_seopress_social_fb_img_width":0,"_seopress_social_fb_img_height":0,"_seopress_social_twitter_title":"","_seopress_social_twitter_desc":"","_seopress_social_twitter_img":"","_seopress_social_twitter_img_attachment_id":0,"_seopress_social_twitter_img_width":0,"_seopress_social_twitter_img_height":0,"_seopress_redirections_value":"","_seopress_redirections_enabled":"","_seopress_redirections_enabled_regex":"","_seopress_redirections_logged_status":"both","_seopress_redirections_param":"","_seopress_redirections_type":301,"_seopress_analysis_target_kw":"","_seopress_news_disabled":"","_seopress_video_disabled":"","_seopress_video":[],"_seopress_pro_schemas_manual":[{"_seopress_pro_rich_snippets_type":"custom","_seopress_pro_rich_snippets_custom":"<script type=\"application\/ld+json\">{\"@context\": \"https:\/\/schema.org\", \"@graph\": [{\"@type\": \"FAQPage\", \"@id\": \"https:\/\/www.fhopepack.com\/videos\/coil-packing-machine-and-coil-wrapping-machine-for-copper\/#faq\", \"mainEntity\": [{\"@type\": \"Question\", \"name\": \"What does a ring-type coil packing machine do?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"It wraps a coil standing on edge by passing a ring through the coil eye, laying film or paper over the section turn by turn until the coil is covered.\"}}, {\"@type\": \"Question\", \"name\": \"Which coils fit the FPS-300?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"Coils of 508 to 610 mm ID, 600 to 1,200 mm OD, 100 to 300 mm width and 20 to 1,000 kg.\"}}, {\"@type\": \"Question\", \"name\": \"Can the same machine wrap in film and paper?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"Yes. 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