{"id":485,"date":"2018-04-19T07:35:58","date_gmt":"2018-04-19T07:35:58","guid":{"rendered":"http:\/\/www.fhopepack.com\/videos\/?p=485"},"modified":"2026-08-22T05:16:35","modified_gmt":"2026-08-22T05:16:35","slug":"automatic-copper-tube-coil-packing-machine","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/automatic-copper-tube-coil-packing-machine\/","title":{"rendered":"Automatic copper tube coil packing machine"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong><\/p>\n<p>The video shows an <strong>automatic copper tube coil packing machine<\/strong> wrapping a ring of copper tube in white band material.\nThe machine pulls band from rollers above and wraps it around the coil automatically; two workers stabilize the coil by hand.\nThis article explains the machine structure, how the run works, and what the operator does.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/MfuFdDNX41I\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<h2>What the video shows<\/h2>\n<p>The video is a shop-floor demonstration with background music and no narration.\nAll descriptions below come from visual observation, sampled frame by frame.<\/p>\n<ul>\n<li>A worker in dark workwear places a <strong>ring-shaped copper tube coil<\/strong> on the machine&#8217;s holder (0\u20134 s).<\/li>\n<li>White band material feeds from <strong>rollers above<\/strong> and starts covering the coil&#8217;s outer surface (4\u20138 s).<\/li>\n<li>Two workers \u2014 one in dark, one in light workwear \u2014 <strong>stabilize the coil by hand<\/strong> during the wrap (4\u201343 s).<\/li>\n<li>The machine&#8217;s green frame and white rollers keep moving as band covers the top and sides (12\u201336 s).<\/li>\n<li>The wrap approaches completion with the coil&#8217;s outer surface covered (40\u201343 s).<\/li>\n<li>The control panel carries a <strong>&#8220;GW 200&#8221;<\/strong> marking.<\/li>\n<\/ul>\n<h2>Direct observation notes<\/h2>\n<p>The following structure observations are taken directly from the video frames.\nDetails that could not be read in the footage are marked as such.<\/p>\n<ul>\n<li><strong>Frame:<\/strong> green painted metal frame, sturdy construction.<\/li>\n<li><strong>Coil holder:<\/strong> large ring-shaped holder at the base that carries the coil.<\/li>\n<li><strong>Rollers:<\/strong> multiple white rollers guide and feed the white band material.<\/li>\n<li><strong>Conveyor:<\/strong> a green conveyor system supports material flow.<\/li>\n<li><strong>Upper wrapping mechanism:<\/strong> a movable unit above the coil, fitted with rollers and guides, applies the band.<\/li>\n<li><strong>Control panel:<\/strong> right side of the machine, round buttons and red\/green indicator lights; panel area shows &#8220;GW 200&#8221;.<\/li>\n<li><strong>Markings:<\/strong> &#8220;GW 200&#8221; on the green frame; a label marked &#8220;L&#8221; also visible.<\/li>\n<li><strong>Layout:<\/strong> horizontal \u2014 coil sits on the holder, wrapping mechanism works from above and the side.<\/li>\n<\/ul>\n<h2>Machine structure breakdown<\/h2>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Component<\/th>\n<th style=\"text-align: left\">Observed in video<\/th>\n<th style=\"text-align: left\">What it does<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\">Coil holder<\/td>\n<td style=\"text-align: left\">Large ring at the base<\/td>\n<td style=\"text-align: left\">Carries the copper tube coil<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">White rollers<\/td>\n<td style=\"text-align: left\">Multiple units, feed band<\/td>\n<td style=\"text-align: left\">Route and guide the band to the coil<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Conveyor<\/td>\n<td style=\"text-align: left\">Green, supports the flow<\/td>\n<td style=\"text-align: left\">Moves material through the station<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Upper wrapping unit<\/td>\n<td style=\"text-align: left\">Movable, with rollers and guides<\/td>\n<td style=\"text-align: left\">Applies the band around the coil<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Control panel<\/td>\n<td style=\"text-align: left\">Right side, buttons and lights<\/td>\n<td style=\"text-align: left\">Starts and monitors the cycle<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Frame<\/td>\n<td style=\"text-align: left\">Green painted metal<\/td>\n<td style=\"text-align: left\">Supports all components<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2>What the video does not show<\/h2>\n<p>The footage demonstrates the mechanism, not the specification.\nIt does not show:<\/p>\n<ul>\n<li>Rated capacity (coils per hour).<\/li>\n<li>Maximum coil diameter, width, and weight.<\/li>\n<li>Complete cycle time.<\/li>\n<li>Model details beyond the GW 200 marking.<\/li>\n<li>Power draw and certification.<\/li>\n<li>Automatic coil loading or unloading.<\/li>\n<li>Guards, emergency stop, light curtains, or interlocks.<\/li>\n<li>Maintenance requirements.<\/li>\n<\/ul>\n<h2>How the machine runs<\/h2>\n<p>The run is a machine-and-hands operation:<\/p>\n<ol>\n<li><strong>Load<\/strong> \u2014 a worker places the coil on the holder (0\u20134 s).<\/li>\n<li><strong>Feed band<\/strong> \u2014 rollers pull white band from above toward the coil (0\u20138 s).<\/li>\n<li><strong>Wrap<\/strong> \u2014 the upper mechanism moves and applies band around the coil&#8217;s outer surface (4\u201340 s).<\/li>\n<li><strong>Stabilize<\/strong> \u2014 two workers hold the coil steady while it is wrapped.<\/li>\n<li><strong>Finish<\/strong> \u2014 band covers the top and sides; the coil is ready to move out (40\u201343 s).<\/li>\n<\/ol>\n<p>The machine does the wrapping; the people keep the coil in place.<\/p>\n<h2>What the operator does<\/h2>\n<p>Two roles appear in the video:<\/p>\n<ul>\n<li><strong>Load and unload<\/strong> \u2014 placing the coil on the holder and taking it off.<\/li>\n<li><strong>Stabilize<\/strong> \u2014 holding the coil by hand so it does not shift while the band is applied.<\/li>\n<\/ul>\n<p>That means the station needs two hands on the coil during each wrap.\nIf your line runs short-handed, confirm whether a clamp or centering device can replace the second person.<\/p>\n<h2>Safety notes<\/h2>\n<ul>\n<li><strong>Keep hands clear of the rollers.<\/strong> The white rollers pull band continuously; gloves do not protect against pinch points.<\/li>\n<li><strong>Hold the coil, not the band path.<\/strong> Stabilize the coil from the side, away from the feed rollers.<\/li>\n<li><strong>Check the panel lights.<\/strong> The red\/green indicators show run state; know which one means &#8220;clear to touch.&#8221;<\/li>\n<li><strong>Confirm the emergency stop.<\/strong> The video does not show one; ask where it is and test it.<\/li>\n<li><strong>Train for load\/unload.<\/strong> Copper tube coils are heavy; use lifting aids where the coil is too heavy for one person.<\/li>\n<\/ul>\n<h2>What to verify with the manufacturer<\/h2>\n<ol>\n<li><strong>Coil envelope<\/strong> \u2014 maximum diameter, width, and weight.<\/li>\n<li><strong>Band spec<\/strong> \u2014 material, width, and wrap layers.<\/li>\n<li><strong>Cycle time<\/strong> \u2014 coils per hour including load and unload.<\/li>\n<li><strong>Automation level<\/strong> \u2014 whether a centering clamp or auto unload is available.<\/li>\n<li><strong>Safety<\/strong> \u2014 guards, emergency stop, and certifications.<\/li>\n<li><strong>Support<\/strong> \u2014 spare parts, service, and training.<\/li>\n<\/ol>\n<h2>Buyer questions<\/h2>\n<p><strong>What coil sizes fit the machine?<\/strong>\nConfirm diameter, width, and weight against your mix.<\/p>\n<p><strong>What band material is used?<\/strong>\nAsk whether the white band is tape, film, or woven material, and the width range.<\/p>\n<p><strong>Can the wrap count be changed?<\/strong>\nAsk how layers are set per product.<\/p>\n<p><strong>Does it need two operators?<\/strong>\nThe video shows two people stabilizing; ask whether a clamp can replace one.<\/p>\n<p><strong>What is the cycle time?<\/strong>\nAsk for coils per hour including manual handling.<\/p>\n<p><strong>What maintenance does the machine need?<\/strong>\nTypical checks cover the rollers, upper unit, conveyor, and controls.\nRequest the schedule and wear-part list.<\/p>\n<h2>Common mistakes to avoid<\/h2>\n<ul>\n<li><strong>Assuming full automation.<\/strong> The video shows manual load, unload, and stabilization.<\/li>\n<li><strong>Skipping the coil test.<\/strong> Run your actual copper tube coil to check band adhesion and coverage.<\/li>\n<li><strong>Underestimating staffing.<\/strong> Two people are on the coil in the footage; plan for that.<\/li>\n<li><strong>Forgetting the second layer.<\/strong> If your shipments need thicker protection, confirm multi-layer settings.<\/li>\n<li><strong>Ignoring pinch points.<\/strong> The rollers and moving unit are the main hazard; train operators accordingly.<\/li>\n<\/ul>\n<h2>Why this machine earns its place<\/h2>\n<p>For a copper tube producer, the machine removes the slowest part of hand wrapping \u2014 pulling band around a large ring by hand.\nThe video shows the machine doing that work while people do what machines are bad at: holding the coil steady and checking the wrap.<\/p>\n<p>The honest caveat is the same as any demo: you are watching capability, not specification.\nRated sizes, cycle time, and automation level come from the manufacturer&#8217;s data, so confirm them before you plan the station into your line.<\/p>\n<h2>Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Coil_packing_machine.html\">coil packing machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automatic-copper-tube-coil-packing-machine\/\">Automatic Copper Tube Coil Packing Machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/coil-packing-machine-and-coil-wrapping-machine-for-copper\/\">Coil Packing Machine and Coil Wrapping Machine for Copper<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/copper-tube-coil-packing-and-shrinking-machine\/\">Copper Tube Coil Packing and Shrinking Machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/coil-packing-machine-for-copper-and-alloy-steel-strip\/\">Coil Packing Machine for Copper and Alloy Steel Strip<\/a><\/li>\n<\/ul>\n<h2>Next step<\/h2>\n<p>Contact the FHOPE sales team with your <strong>coil sizes and staffing plan<\/strong> for a copper tube coil packing machine fit check.\nUse the <a href=\"https:\/\/www.fhopepack.com\/videos\/contact-2\/\">contact page<\/a> to start the conversation.<\/p>\n<p><em>Last updated: 2026-08-22.<\/em><\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary The video shows an automatic copper tube coil packing machine wrapping a ring of copper tube in white band material. The machine pulls band from rollers above and wraps it around the coil [&hellip;]<\/p>","protected":false},"author":1,"featured_media":2284,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Copper Tube Coil Packing Machine: Operator Guide","_seopress_titles_desc":"Video shows an automatic copper tube coil packing machine wrapping a coil in band material while two workers stabilize it. 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