{"id":4651,"date":"2022-11-08T09:21:53","date_gmt":"2022-11-08T09:21:53","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=4651"},"modified":"2026-03-02T06:44:09","modified_gmt":"2026-03-02T06:44:09","slug":"hose-coil-wrapping-machine-by-film","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/hose-coil-wrapping-machine-by-film\/","title":{"rendered":"Hose coil wrapping machine by film"},"content":{"rendered":"<blockquote>\n<p><strong>Summary:<\/strong> Discover the engineered advantages of the Vertical Hose Coil Wrapping Machine. Designed for Eye-to-Wall packaging, this system secures coils up to 200kg with 300% film pre-stretch, ensuring telescoping prevention and optimized logistics.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/5NA6wB5o13U?rel=0\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<h2>\ud83c\udfd7\ufe0f Engineering Secure and Efficient Hose Coil Packaging: The Vertical Solution<\/h2>\n<p>Handling large, heavy hose coils presents significant challenges in manufacturing and distribution environments. Ensuring product integrity, optimizing storage space, and facilitating safe, efficient transport requires robust packaging solutions. This <strong>Vertical Coil Wrapping Machine<\/strong> represents an engineered approach to automating the unitization and protection of hose coils, addressing key industry demands for performance and cost-effectiveness. <\/p>\n<p>Designed based on principles outlined in material handling research and packaging technology patents (e.g., concepts related to film tension control and load stabilization), this system provides a reliable method for securing coils up to <strong>1524 mm (60 inches)<\/strong> in diameter and weighing up to <strong>2 metric tons<\/strong>. Unlike horizontal systems, the vertical configuration (Eye-to-Wall) is specifically optimized to prevent coil telescoping and maximize warehouse footprint efficiency.<\/p>\n<h2>\u2699\ufe0f Design Principles and Operational Mechanics<\/h2>\n<p>The machine employs a <strong>vertical wrapping orientation<\/strong>, a configuration favored for handling bulky, coiled products where gravity-assisted stability is crucial. Its core structure comprises:<\/p>\n<ul>\n<li>\n<p><strong>Heavy-Duty Steel Frame:<\/strong> Engineered for rigidity and durability to support heavy loads and withstand continuous industrial operation. Constructed from high-grade <strong>Q235 or C45 steel<\/strong>, the L-shaped or open-throat design variant facilitates easier loading and unloading of various coil sizes via forklift or conveyor.<\/p>\n<\/li>\n<li>\n<p><strong>Coil Support and Lifting Mechanism:<\/strong> Robust rollers or V-shaped supports cradle the hose coil. An integrated lifting system, often utilizing electric motors with chain or screw drives, precisely positions the coil vertically for optimal wrap application across its entire face or specific sections as needed.<\/p>\n<\/li>\n<li>\n<p><strong>Film Carriage and Pre-stretch System:<\/strong> A critical component influencing both film economy and load containment. Advanced systems incorporate powered pre-stretch rollers (as detailed in patents like US Patent 4,418,511 A for film stretching apparatus) capable of elongating stretch film by up to <strong>300%<\/strong> or more before application. This maximizes film yield and applies consistent, controlled tension. The carriage traverses vertically along the frame or a rotating ring\/arm moves around the stationary coil.<\/p>\n<\/li>\n<li>\n<p><strong>Tension Control System:<\/strong> Utilizes electronic sensors and variable speed drives, often managed by a <strong>Programmable Logic Controller (PLC)<\/strong>, to maintain consistent film tension regardless of coil shape irregularities. This ensures a tight, secure wrap without damaging the hose material. Adjustable parameters allow users to tailor wrap force based on hose type, coil density, and transport requirements.<\/p>\n<\/li>\n<li>\n<p><strong>Automated Film Management:<\/strong> Features automatic film clamping at the start of the cycle and heat sealing or cutting upon completion, minimizing operator intervention and cycle time.<\/p>\n<\/li>\n<\/ul>\n<h2>\ud83d\udcca Key Technical Specifications and Performance Parameters<\/h2>\n<p>While specific configurations may vary, typical performance characteristics for this heavy-duty vertical wrapper include:<\/p>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\"><strong>Parameter<\/strong><\/th>\n<th style=\"text-align: left\"><strong>Specification<\/strong><\/th>\n<th style=\"text-align: left\"><strong>Unit<\/strong><\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>Maximum Coil Outer Diameter<\/strong><\/td>\n<td style=\"text-align: left\">Up to 1524<\/td>\n<td style=\"text-align: left\">mm (60 inches)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Maximum Coil Weight<\/strong><\/td>\n<td style=\"text-align: left\">Up to 200<\/td>\n<td style=\"text-align: left\">kg (2 Kilogram)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Wrapping Material<\/strong><\/td>\n<td style=\"text-align: left\">LLDPE Stretch Film<\/td>\n<td style=\"text-align: left\">500mm \/ 750mm width<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Film Pre-stretch Ratio<\/strong><\/td>\n<td style=\"text-align: left\">150% &#8211; 300%+<\/td>\n<td style=\"text-align: left\">Electronically Adjustable<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Rotational Speed<\/strong><\/td>\n<td style=\"text-align: left\">10 &#8211; 30<\/td>\n<td style=\"text-align: left\">RPM (Variable)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Control System<\/strong><\/td>\n<td style=\"text-align: left\">PLC + HMI Touchscreen<\/td>\n<td style=\"text-align: left\">Siemens \/ Omron<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Power Requirements<\/strong><\/td>\n<td style=\"text-align: left\">400-480V, 3-Phase<\/td>\n<td style=\"text-align: left\">50\/60Hz<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><img decoding=\"async\" src=\"https:\/\/www.fhopepack.com\/videos\/wp-content\/uploads\/2021\/04\/21cf8bb37a8b8cef4078bc77b9a0b747_1.jpg\" alt=\"Reel and coil stretch wrap machine\" \/><\/p>\n<h2>\ud83d\udee1\ufe0f Optimizing Material Handling with Advanced Film Technology<\/h2>\n<p>The vertical wrapping process inherently enhances load stability by unitizing the coil effectively against its natural tendency to telescope. The use of high-performance stretch films, combined with precise pre-stretch and tension control, delivers several benefits:<\/p>\n<ul>\n<li>\n<p><strong>Load Containment:<\/strong> Creates a tightly bound package, preventing coil telescoping or unwinding during handling and transit, a principle well-documented in packaging engineering studies.<\/p>\n<\/li>\n<li>\n<p><strong>Product Protection:<\/strong> Shields hoses from dust, moisture, abrasion, and potentially UV degradation (if using UV-inhibitor films). Perforated films can be used if ventilation is required.<\/p>\n<\/li>\n<li>\n<p><strong>Material Efficiency:<\/strong> Powered pre-stretch significantly reduces the amount of film consumed per coil compared to manual or low-stretch methods, directly impacting operational costs. Research in polymer science highlights the enhanced cling and strength properties achieved through controlled film stretching.<\/p>\n<\/li>\n<\/ul>\n<h2>\ud83d\udcc8 Quantifiable Advantages and Return on Investment (ROI)<\/h2>\n<p>Implementing automated vertical stretch wrapping offers tangible benefits aligned with modern lean manufacturing and logistics principles:<\/p>\n<ul>\n<li>\n<p><strong>Enhanced Safety:<\/strong> Reduces manual handling risks associated with securing heavy, unstable coils. Automated systems minimize operator interaction with moving loads and machinery.<\/p>\n<\/li>\n<li>\n<p><strong>Increased Throughput:<\/strong> Significantly faster wrap cycles compared to manual methods, boosting overall packaging line productivity.<\/p>\n<\/li>\n<li>\n<p><strong>Reduced Labor Costs:<\/strong> Frees up personnel from time-consuming manual wrapping tasks, allowing reallocation to higher-value activities.<\/p>\n<\/li>\n<li>\n<p><strong>Minimized Product Damage:<\/strong> Consistent, secure wrapping lowers the risk of damage during storage and shipping, reducing costly returns and claims.<\/p>\n<\/li>\n<li>\n<p><strong>Improved Load Security:<\/strong> Ensures compliance with transport regulations and enhances safety throughout the supply chain.<\/p>\n<\/li>\n<\/ul>\n<blockquote>\n<p><strong>ROI Insight:<\/strong> By reducing film consumption by up to 40% through 300% pre-stretch technology and eliminating product damage claims, most facilities recover the capital investment of a vertical coil wrapper within <strong>12-18 months<\/strong> of operation.<\/p>\n<\/blockquote>\n<h2>\ud83c\udfed Applications Across Industries<\/h2>\n<p>This type of <a href=\"https:\/\/www.fhopepack.com\/Hose-packaging-machine\/\">hose coil wrapping machine<\/a> finds application in various sectors, including:<\/p>\n<ul>\n<li>\n<p>Hose Manufacturing (Industrial, Hydraulic, Automotive)<\/p>\n<\/li>\n<li>\n<p>Distribution Centers and Wholesalers<\/p>\n<\/li>\n<li>\n<p>Plumbing and Construction Suppliers<\/p>\n<\/li>\n<li>\n<p>Oil &amp; Gas Equipment Providers<\/p>\n<\/li>\n<\/ul>\n<h2>\u2753 Frequently Asked Questions (FAQ)<\/h2>\n<h3>What is the difference between Vertical and Horizontal coil wrapping?<\/h3>\n<p><strong>Vertical wrapping<\/strong> positions the coil on its edge (Eye-to-Wall), which is ideal for preventing telescoping in heavy hose and wire coils. <strong>Horizontal wrapping<\/strong> lays the coil flat (Eye-to-Sky), often used for lighter coils or specific stacking requirements.<\/p>\n<h3>Can this machine handle irregular coil shapes?<\/h3>\n<p>Yes. The <strong>PLC-controlled tension system<\/strong> adjusts automatically to minor irregularities in the coil face, ensuring consistent film pressure without crushing delicate hose sections.<\/p>\n<h3>What type of film is required?<\/h3>\n<p>The machine is designed for standard <strong>LLDPE (Linear Low-Density Polyethylene)<\/strong> stretch film, typically 500mm or 750mm wide. The pre-stretch system allows for the use of thinner gauge films to achieve the same containment force as thicker manual films.<\/p>\n<h2>Conclusion: An Engineered Solution for Hose Coil Packaging<\/h2>\n<p>The vertical stretch film wrapping machine provides a technically sound, <a href=\"https:\/\/www.fhopepack.com\/Hose-packaging-machine\/automatic-hose-packing-line.html\">automated hose packing solution<\/a> for preparing hose coils for storage and distribution. By integrating robust mechanical design, precise control systems, and advanced film application technology, it delivers significant improvements in operational efficiency, product protection, safety, and cost savings. Its ability to handle large-diameter, heavy coils makes it an indispensable asset for industries reliant on secure and professional hose packaging.<\/p>\n<p>For more hose coil wrapping solutions and technical information, please visit our dedicated product page: <a href=\"https:\/\/www.fhopepack.com\/Hose-packaging-machine\/\">Hose Packaging Machine Solutions<\/a><\/p>","protected":false},"excerpt":{"rendered":"<p>Summary: Discover the engineered advantages of the Vertical Hose Coil Wrapping Machine. Designed for Eye-to-Wall packaging, this system secures coils up to 200kg with 300% film pre-stretch, ensuring telescoping prevention and optimized logistics. \ud83c\udfd7\ufe0f Engineering [&hellip;]<\/p>","protected":false},"author":1,"featured_media":4662,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"none","_seopress_titles_title":"","_seopress_titles_desc":"","_seopress_robots_index":"","site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"fifu_image_url":"","fifu_image_alt":"","footnotes":""},"categories":[8,40],"tags":[],"class_list":["post-4651","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-coil-packing-solution","category-hose-wrapping-machine"],"amp_enabled":true,"_links":{"self":[{"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/posts\/4651","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/comments?post=4651"}],"version-history":[{"count":13,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/posts\/4651\/revisions"}],"predecessor-version":[{"id":12448,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/posts\/4651\/revisions\/12448"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/media\/4662"}],"wp:attachment":[{"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/media?parent=4651"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/categories?post=4651"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/tags?post=4651"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}