{"id":4651,"date":"2022-11-08T09:21:53","date_gmt":"2022-11-08T09:21:53","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=4651"},"modified":"2026-10-21T12:10:24","modified_gmt":"2026-10-21T12:10:24","slug":"hose-coil-wrapping-machine-by-film","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/hose-coil-wrapping-machine-by-film\/","title":{"rendered":"Hose Coil Wrapping Machine By Film: Complete Guide"},"content":{"rendered":"<h2>Overview<\/h2>\n<p>A hose coil wrapping machine by film passes a ring of stretch film through the coil eye while the coil turns, sealing a light hose coil from dust and moisture. This guide is for plant staff choosing a wrapper for PE, PVC or corrugated hose coils. Our FPS-300H takes coils of 300\u2013600 mm ID, 500\u2013800 mm OD and 10\u201350 kg, at 20\u201335 s per coil. A worked example below estimates the film and ring time for a 20 kg hose coil.<\/p>\n<iframe loading=\"lazy\" width=\"358\" height=\"636\" src=\"https:\/\/www.youtube.com\/embed\/5NA6wB5o13U\" title=\"Hose Coil Wrapping Machine By Film: Complete Guide\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<h2>Why light hose coils need a different wrapper<\/h2>\n<p>A PE or PVC hose coil is light and soft. On a heavy-coil wrapper the film pull would squeeze it out of shape, and a 10 kg coil does not weigh enough to turn on the rollers by friction alone. It slips, and the wrap ends up uneven.<\/p>\n<p>A light-coil wrapper solves both. The film tension is held low and even, and a press-down device holds the coil against the drive rollers so it turns at a steady speed.<\/p>\n<h2>Our FPS-300H with press-down rollers<\/h2>\n<p>Our FPS-300H has a vertical film ring that passes through the eye of the coil. The coil lies flat on driven support rollers at the front of the frame. Yellow press-down arms with rollers come down onto the top of the coil and hold it while it turns. A fixed yellow mesh guard fences the ring, with the loading face left open for the operator, who starts the cycle from a separate control cabinet beside the machine.<\/p>\n<p>The coil shown here is a black hose coil; it comes off sealed in clear stretch film, with the eye still open.<\/p>\n<h2>The wrapping cycle<\/h2>\n<ol>\n<li><strong>Load.<\/strong> The operator sets the coil on the rollers at 850 mm working height, with the ring through the eye.<\/li>\n<li><strong>Clear.<\/strong> The operator fixes the film end and steps back from the loading face to the control cabinet.<\/li>\n<li><strong>Start.<\/strong> The press-down rollers come down onto the coil and the ring starts.<\/li>\n<li><strong>Wrap.<\/strong> The ring turns and the rollers turn the coil, so the film spirals all the way round.<\/li>\n<li><strong>Finish.<\/strong> The ring stops, the film is cut, the press-down rollers lift and the coil is unloaded.<\/li>\n\n<h2>FPS-300H data<\/h2>\n<table>\n<thead><tr><th>Item<\/th>\n<th>FPS-300H<\/th><\/tr><\/thead>\n<tbody>\n<tr><td>Coil ID<\/td>\n<td>300\u2013600 mm<\/td><\/tr>\n<tr><td>Coil OD<\/td>\n<td>500\u2013800 mm<\/td><\/tr>\n<tr><td>Coil width<\/td>\n<td>120\u2013300 mm<\/td><\/tr>\n<tr><td>Coil weight<\/td>\n<td>10\u201350 kg<\/td><\/tr>\n<tr><td>Wrapping time<\/td>\n<td>20\u201335 s per coil<\/td><\/tr>\n<tr><td>Output<\/td>\n<td>60\u201390 coils per hour<\/td><\/tr>\n<tr><td>Max ring speed<\/td>\n<td>100 r\/min<\/td><\/tr>\n<tr><td>Power<\/td>\n<td>1.2 kW, 380 V 60 Hz 3-phase<\/td><\/tr>\n<tr><td>Film<\/td>\n<td>stretch film, core 50 mm, roll OD 100\u2013160 mm, width 90 mm; paper optional<\/td><\/tr>\n<tr><td>Loading height<\/td>\n<td>850 mm<\/td><\/tr>\n<\/tbody><\/table>\n<p>The standard range starts at 10 kg. With tension control set for it, coils down to 2 kg can be wrapped without deforming; we check such light coils with a sample before confirming. Sizes outside these ranges are built to order.<\/p>\n<h2>Worked example: film for a 20 kg hose coil<\/h2>\n<p>Illustrative coil: ID 400 mm, OD 700 mm, width 200 mm, 20 kg, wrapped with 90 mm film at 50% overlap.<\/p>\n<p><strong>Fit check.<\/strong> All four sizes sit inside the FPS-300H ranges.<\/p>\n<p><strong>Wraps.<\/strong> The overlap is set at the coil ID, where the film is most crowded. Each wrap advances 90 \u00d7 0.5 = 45 mm along an ID circumference of \u03c0 \u00d7 400 \u2248 1,257 mm, so the wrap count is 1,257 \u00f7 45 \u2248 28.<\/p>\n<p><strong>Film path per wrap.<\/strong> The radial wall is (OD \u2212 ID)\/2 = (700 \u2212 400)\/2 = 150 mm, so one wrap goes 2 \u00d7 (150 + 200) = 700 mm round the coil section.<\/p>\n<p><strong>Film on the coil.<\/strong> 28 \u00d7 0.7 m \u2248 19.6 m per coil. The roll pays out less than this when the film is stretched.<\/p>\n<p><strong>Ring time.<\/strong> At the 100 r\/min maximum, 28 wraps take about 17 s. With load and unload, that fits the 20\u201335 s per coil on the page.<\/p>\n<p><strong>Shift output.<\/strong> At 60\u201390 coils per hour, an 8-hour shift gives 480\u2013720 coils, if the coils arrive as fast as the machine wraps.<\/p>\n<h2>Film, tension and overlap<\/h2>\n<ul>\n<li><strong>Tension.<\/strong> The tension controller on the film holder keeps pay-out low and steady on light coils. Too much and the coil pulls oval; too little and the film hangs loose.<\/li>\n<li><strong>Overlap.<\/strong> 50% gives a sealed double layer. Lower overlap uses less film and suits coils that only need dust cover.<\/li>\n<li><strong>Material.<\/strong> Stretch film for moisture and dust; paper where the coil must breathe.<\/li>\n<li><strong>Width.<\/strong> The 90 mm film suits the ring. Wider coils simply need more wraps.<\/li>\n<\/ul>\n<h2>Selection checklist<\/h2>\n<ol>\n<li>Coil ID, OD, width and weight, including your lightest coil.<\/li>\n<li>Hose type and material stiffness (PE, PVC, rubber, corrugated).<\/li>\n<li>Coils per hour.<\/li>\n<li>Film or paper.<\/li>\n<li>Infeed\/outfeed conveying: roller table heights and line integration at your site.<\/li>\n<li>Options: logo tape or automatic film cutting.<\/li>\n<li>Destination country, for the voltage and CE file.<\/li>\n\n<h2>Safety: EN 415-10 and ISO 12100<\/h2>\n<p>We design the FPS-300H to EN 415-10 as the reference, with a risk assessment to ISO 12100. The hazards are the turning ring through the coil eye, the driven rollers and the press-down arms. The fixed mesh guard closes off the ring on three sides; the open loading face is protected to suit your market, for example by a light curtain or a hold-to-run start, as set by the risk assessment. Loading and film tie-on are done with the ring stopped. These standards set our design and risk-assessment framework; certification of a delivered machine is confirmed in the ordering agreement.<\/p>\n<h2>Engineering FAQ<\/h2>\n<p><strong>Q: Why does the machine need press-down rollers?<\/strong><\/p>\n<p>A: A light coil has too little weight to turn on the support rollers without slipping. The press-down rollers add the grip and keep the coil flat.<\/p>\n<p><strong>Q: Can it wrap a 60 kg coil?<\/strong><\/p>\n<p>A: Not as standard, since the FPS-300H range ends at 50 kg. Heavier hose coils go on a larger ring wrapper.<\/p>\n<p><strong>Q: Is the coil eye covered?<\/strong><\/p>\n<p>A: The film runs through the eye on every wrap, so the eye surface is wrapped but the hole stays open for handling.<\/p>\n<p><strong>Q: Which standard applies?<\/strong><\/p>\n<p>A: We design to EN 415-10, and the CE risk assessment follows ISO 12100, as the design framework; unit certification is confirmed per project.<\/p>\n<h2>Next step<\/h2>\n<ol>\n<li><strong>Send your coil sizes, weights and coils per hour<\/strong> to info@fhopepack.com.<\/li>\n<li><strong>We check the fit<\/strong> against the FPS-300H and reply with the model, options and a layout.<\/li>\n\n<h2>Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Hose-packaging-machine\/Hose-film-wrapper.html\">Light hose coil packing machine FPS-300H (product)<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Hose-packaging-machine\/\">Hose packaging machine range (product)<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/corrugated-hose-coil-film-wrapping-machine\/\">Corrugated hose coil film wrapping machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/hose-wrapping-machine-hdpe-pipe-coil-packing-machines\/\">Hose wrapping machine for HDPE pipe coils<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/pert-pipe-coil-wrapping-machine\/\">PERT pipe coil wrapping machine<\/a><\/li>\n<\/ul>\n<h2>Sources<\/h2>\n<ul>\n<li>FHOPE light hose coil packing machine FPS-300H product page<\/li>\n<li>Our FPS-300H hose coil wrapper shown above<\/li>\n<li>Worked example: illustrative figures<\/li>\n<li>Standards scope: ISO 12100; EN 415-10 \u2014 referenced for design and risk assessment.<\/li>\n<\/ul><\/ol><\/ol><\/ol>","protected":false},"excerpt":{"rendered":"<p>Overview A hose coil wrapping machine by film passes a ring of stretch film through the coil eye while the coil turns, sealing a light hose coil from dust and moisture. This guide is for [&hellip;]<\/p>","protected":false},"author":1,"featured_media":4662,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Hose Coil Wrapping Machine by Film: FPS-300H | FHOPE","_seopress_titles_desc":"How our FPS-300H wraps light hose coils in stretch film: press-down rollers, tension control, coil data, a 20 kg film example and EN 415-10 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