{"id":4171,"date":"2022-04-21T06:50:21","date_gmt":"2022-04-21T06:50:21","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=4171"},"modified":"2026-10-28T15:17:53","modified_gmt":"2026-10-28T15:17:53","slug":"automatic-plastic-pipe-coiler-and-strapping-machine","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/automatic-plastic-pipe-coiler-and-strapping-machine\/","title":{"rendered":"Flexible Pipe and Hose Coil Line: Winding to Strapping Guide"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong> \u2014 Our pipe coiling and coil strapping line pairs an automated coiling station and an integrated coil-strapping station for flexible hose and extruded pipe. Designed and manufactured directly by our engineering team, each machine line is built to order and configured per project layout, with the unified CE safety framework, ISO 9001 manufacturing discipline, and a 2-year warranty applied across the entire system.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/XFIiwxeXpLc\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<hr \/>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#video\">What the machine does<\/a><\/li>\n<li><a href=\"#flow\">Coiling and coil strapping flow<\/a><\/li>\n<li><a href=\"#specified\">How our machines are specified<\/a><\/li>\n<li><a href=\"#example\">Example calculation (illustrative)<\/a><\/li>\n<li><a href=\"#safety\">Controls and safety<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist for a pipe and hose coil line<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"video\">What the machine does<\/h2>\n<p>The coiling station feeds flexible pipe or hose directly from an extrusion haul-off or pre-cut stock onto a motorized rotating spool, traversing smoothly to wind the product until the coil reaches its target outside diameter. Once winding completes, the wound coil is automatically released from the collapsible core and handed over to the inline coil-strapping station without manual crane or forklift intervention.<\/p>\n<p>At the strapping station, high-tension polypropylene (PP) bands are applied through the coil eye and around the coil cross-section. These radial straps compress and secure the coil compact and stable on the handling surface or pallet, allowing the finished coil to leave the line pallet-ready without re-handling or coil distortion.<\/p>\n<p>The continuous line conveys flexible hose across an integrated infeed conveyor into the high-speed take-up unit that winds the coiled hose under programmable line tension. An industrial touch-screen control monitor mounted on the main electrical enclosure centralizes all winding tension, traverse pitch, core expansion, and strapping sequence parameters.<\/p>\n<p>Full-height interlocked safety guarding surrounds the coiling, transfer, and strapping stations, keeping all mechanical drives, rotary spools, and pneumatic strap guides fully enclosed while the packaging cycle is live.<\/p>\n<p>When idle between production batches, the machine enters a low-energy standby mode on the shop floor, maintaining homing coordinates and readying the spool arms for the next coil schedule.<\/p>\n<h2 id=\"flow\">Coiling and coil strapping flow<\/h2>\n<p>The production cell synchronizes a continuous coiling station and a dedicated coil-strapping station into a unified machine envelope:<\/p>\n<ol>\n<li><strong>Infeed and Take-Up<\/strong>: Flexible hose or extruded pipe enters the coiling station through guide rollers. The product lead end is secured onto the expanding spool core, and motorized winding begins at synchronized extrusion or payout speeds.<\/li>\n<li><strong>Traverse Winding to Outside Diameter<\/strong>: A servo-driven traverse mechanism guides the hose evenly across the spool face, building clean layers until the coil reaches its set outside diameter.<\/li>\n<li><strong>Core Collapse and Automated Handover<\/strong>: Upon reaching the pre-set length or diameter, the spool stops, internal pins collapse the inner diameter, and mechanical transfer arms automatically index the bare coil into the strapping zone.<\/li>\n<li><strong>Radial Strapping and Pallet Readiness<\/strong>: The strapping head feeds, tensions, heat-seals, and cuts the strap through the coil eye. Multiple radial straps lock the coil securely, ensuring the finished bundle can be discharged directly onto an outgoing conveyor or palletizing station without re-handling.<\/li>\n<\/ol>\n<p>Because both stations belong to our unified OEM equipment family, control signals and mechanical transfers interface seamlessly. The entire packaging sequence\u2014from unspooled hose to fully bound, pallet-ready coil\u2014runs automatically without intermediate operator staging.<\/p>\n<h2 id=\"specified\">How our machines are specified<\/h2>\n<p>Our engineering department customizes and manufactures coiling and strapping machinery around specific plant outputs, line speeds, and coil dimensions. The operational parameters below represent the configured engineering ranges of our standard line:<\/p>\n<table>\n<thead>\n<tr>\n<th>Parameter<\/th>\n<th>Specified range (configured per project)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Hose or pipe outside diameter<\/td>\n<td>16\u201332 mm<\/td>\n<\/tr>\n<tr>\n<td>Smaller-coiler hose outside diameter<\/td>\n<td>2\u201316 mm, 8\u201320 mm or 15\u201330 mm<\/td>\n<\/tr>\n<tr>\n<td>Coil inside diameter<\/td>\n<td>200\u2013400 mm or 250\u2013400 mm; larger-coiler units 400\u2013540 mm<\/td>\n<\/tr>\n<tr>\n<td>Coil outside diameter<\/td>\n<td>400\u2013600 mm<\/td>\n<\/tr>\n<tr>\n<td>Coil thickness (coil build)<\/td>\n<td>40\u2013120 mm or 200\u2013320 mm, typical selection tiers<\/td>\n<\/tr>\n<tr>\n<td>Coil weight<\/td>\n<td>10\u201340 kg<\/td>\n<\/tr>\n<tr>\n<td>Coiling speed<\/td>\n<td>up to 70 m\/min<\/td>\n<\/tr>\n<tr>\n<td>PP strap width<\/td>\n<td>10 mm<\/td>\n<\/tr>\n<tr>\n<td>Air supply<\/td>\n<td>6 bar<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Coil thickness (coil build) refers to the wound package height across the spool core. In our mechanical design, the 40\u2013120 mm and 200\u2013320 mm bands represent two core selection tiers:<\/p>\n<ul>\n<li><strong>Standard-tier coiling units<\/strong> are engineered for narrow coil cross-sections (40\u2013120 mm), optimizing cycle speeds on standard garden hose, medical tubing, and pneumatic lines.<\/li>\n<li><strong>Wide-tier coiling units<\/strong> feature reinforced cantilevered shafts designed for heavy 200\u2013320 mm builds, accommodating high-volume agricultural or industrial conduit.<\/li>\n<\/ul>\n<p>Where a factory processes a wide product mix with occasional small-coil runs, our engineering team provides a customized single-coiler build engineered to span the full 40\u2013320 mm width range on an adjustable cantilever shaft.<\/p>\n<p>Submit your specific hose diameter, target coil inside diameter (ID), maximum outside diameter (OD), and coil build width; our engineers match the spool geometry and strapping bay directly to your material properties.<\/p>\n<h2 id=\"example\">Example calculation (illustrative)<\/h2>\n<p>The calculations below provide an illustrative engineering example for sizing cycle times and strap procurement. These values serve as an operational benchmark; plant-specific hose flexibilities and cycle requirements will differ.<\/p>\n<p><strong>1. Outer Layer Perimeter Calculation:<\/strong>\nFor a finished coil outside diameter of 0.6 m:<\/p>\n<ul>\n<li>Outside circumference = \u03c0 \u00d7 OD = \u03c0 \u00d7 0.6 m \u2248 1.885 m<\/li>\n<\/ul>\n<p><strong>2. Radial Strap Band Length Estimation:<\/strong>\nFor a wound coil with an outside diameter (OD) of 0.6 m, an inside core diameter (ID) of 0.3 m, and a coil build width (W) of 0.2 m:<\/p>\n<ul>\n<li>Coil radial wall height = (OD \u2212 ID) \/ 2 = (0.6 m \u2212 0.3 m) \/ 2 = 0.15 m<\/li>\n<li>Strap pass length around the cross-section = 2 \u00d7 (Width + Radial Wall Height)<\/li>\n<li>Strap pass length = 2 \u00d7 (0.2 + (0.6 \u2212 0.3) \/ 2) = 2 \u00d7 (0.2 + 0.15) = 0.7 m<\/li>\n<\/ul>\n<p>Providing your actual product weights, outer dimensions, and target hourly output during the proposal phase allows our technical team to size drive motors, strapping cycle times, and coil-transfer intervals to match your exact line throughput.<\/p>\n<h2 id=\"safety\">Controls and safety<\/h2>\n<p>Operator safety and machinery reliability govern our mechanical layouts:<\/p>\n<ul>\n<li><strong>Perimeter Interlocking<\/strong>: Personnel must remain outside the perimeter guarding while the coiling and strapping drives are energized. Optical safety light curtains and mechanically interlocked enclosure gates isolate moving spool arms, cutter blades, and strapping arches.<\/li>\n<li><strong>Maintenance Lockout<\/strong>: Before performing maintenance, coil clearance, or strap reel replacement, operators must fully depress the emergency stop, isolate pneumatic air supplies at the service unit, and execute standard Lockout\/Tagout (LOTO) protocols per site safety procedures. Under no circumstances should operators reach into the winding zone or strapping mechanism during automatic cycling.<\/li>\n<li><strong>Standards &amp; Certifications<\/strong>: Equipment exported to European markets complies with the Machinery Directive, applying ISO 12100 for holistic risk assessment and EN 415-10 for packaging machine safety requirements. Our manufacturing facilities operate under an audited ISO 9001 quality management framework, and complete line assemblies carry CE certification alongside our standard 2-year manufacturer warranty [manufacturer rating].<\/li>\n<\/ul>\n<h2 id=\"selection-checklist\">Selection checklist for a pipe and hose coil line<\/h2>\n<p>A dedicated pipe coiling and coil-strapping cell is ideal when production volume justifies continuous spool winding paired with inline strapping. Evaluate the following criteria prior to line specification:<\/p>\n<ol>\n<li><strong>Hose Dimensions<\/strong>: Confirm product outside diameter against our coiling guides (2\u201316 mm, 8\u201320 mm, 15\u201330 mm, or standard 16\u201332 mm).<\/li>\n<li><strong>Coil Geometry<\/strong>: Specify required coil core inside diameter (ID), maximum outside diameter (OD), and coil package width (build).<\/li>\n<li><strong>Consumable &amp; Utility Integration<\/strong>: Confirm shop-floor compressed air can maintain a clean, dry 6 bar supply, and verify compatibility with standard 10 mm PP strap.<\/li>\n<li><strong>Line Integration<\/strong>: Establish your upstream extrusion line speed (m\/min), targeted coils per hour, and shift schedules to size coiler deceleration profiles and automated transfer cycles.<\/li>\n<\/ol>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p><strong>Q: How is the coil built up?<\/strong>\nA: Flexible pipe or hose is guided through a traversing tension assembly onto a motorized expanding spool. The spool rotates synchronously with upstream delivery, while the traverse arm layers the pipe evenly across the coil width until the pre-set outside diameter or coil length is achieved.<\/p>\n<p><strong>Q: Is the machine built to order?<\/strong>\nA: Yes. Every coiling and strapping line is custom-engineered to project specifications, accounting for customer-specific pipe flexibility, wall thickness, coil dimensions, and factory floor footprint.<\/p>\n<p><strong>Q: What coil sizes can the equipment be set up for?<\/strong>\nA: Standard coiling lines handle core IDs from 200 to 540 mm, ODs up to 600 mm, and widths from 40 to 320 mm. For heavy-duty industrial pipe programs, our engineering team also builds alternative dual-station coiling configurations (2 coiling stations) supporting larger coils from ID \u03a6350\u2013\u03a6550 mm up to OD \u03a6500\u2013\u03a6800 mm, coil widths of 150\u2013300 mm, coil weights of 5\u201335 kg, coiling speeds of 1\u201360 m\/min, and 12\u201313 mm PP strapping bands [manufacturer rating]. Project-specific parameters are confirmed during technical layout review.<\/p>\n<p><strong>Q: How wide is the PP strap used on the coil?<\/strong>\nA: The standard strapping head on this line is configured for 10 mm PP strap. Strap width, band tensioning limits, and heat-weld sealing parameters are factory-set to match product crush-resistance and coil handling specifications.<\/p>\n<h2 id=\"next-step\">Next step<\/h2>\n<ol>\n<li><strong>Submit your layout drawing<\/strong> and coil specification data sheet.<\/li>\n<li><strong>Receive an engineering proposal<\/strong> and line simulation within 48 hours.<\/li>\n<li><strong>Book an engineering site survey<\/strong> or technical consultation with our automation specialists.<\/li>\n<\/ol>\n<p>Email: info@fhopepack.com<\/p>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automatic-tube-coiler-and-pipe-coiling-strapping-machine-3\/\">Automatic Tube Coiler and Pipe Coiling Strapping Machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/trends-and-developments-in-automatic-pipe-coiling-and-strapping-machines\/\">Pipe Coiling &amp; Strapping Machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/economic-cable-coil-packing-machine-wire-wrapping-machine\/\">Economic Cable Coil Packing Machine: FPCA Specs, Wrap Time and Overlap Setup<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/hose-wrapping-machine-hdpe-pipe-coil-packing-machines\/\">HDPE Pipe Coil and Hose Wrapping Machine: Eye-Through Ring Wrapping Explained<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/cable-coil-packing-machine-and-wire-packing-machine\/\">Cable Coil Packing Machine for Small-ID Wire Coils: How the Ring Passes a 90 mm Eye<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automatic-pipe-coiling-and-wrapping-machine-for-hose-and-plastic-tubes\/\">Automatic Pipe Coiling and Wrapping Machine for Hose and Plastic Tubes<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Vertical-Coiling-Machine\/Automatic-pipe-coiler-machine.html\">Automatic pipe coiler machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Vertical-Coiling-Machine\/Automatic-hose-coiling--machine-FCL-600.html\">Automatic hose coiling machine FCL-600<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Hose-packaging-machine\/Hose-coiling-and-strapping-machine.html\">Hose coiling and strapping machine<\/a><\/li>\n<li>Standards: ISO 12100 and EN 415-10, as applicable for the destination market<\/li>\n<li>FHOPE engineering team<\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-07<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary \u2014 Our pipe coiling and coil strapping line pairs an automated coiling station and an integrated coil-strapping station for flexible hose and extruded pipe. 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