{"id":379,"date":"2018-04-19T03:06:21","date_gmt":"2018-04-19T03:06:21","guid":{"rendered":"http:\/\/www.fhopepack.com\/videos\/?p=379"},"modified":"2026-10-26T14:24:20","modified_gmt":"2026-10-26T14:24:20","slug":"horizontal-ring-orbital-stretch-wrapping-machine","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/horizontal-ring-orbital-stretch-wrapping-machine\/","title":{"rendered":"Horizontal Ring Orbital Stretch Wrapping Machine with Press-Down Devices"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong>\nOur horizontal ring orbital wrappers secure loads using pneumatic top press-down assemblies while the rotary ring applies stretch film in a continuous spiral. This positive clamping allows short goods from <strong>800 mm<\/strong> in length to traverse the central conveyor ring gap smoothly without tipping, pivoting, or yawing under dynamic film tension. The compact E600 handles bundles and profiles within a 200\u2013600 mm envelope, while the heavy-duty E1400 accommodates structural panels and boxed loads up to 1,400 mm wide and 1,000 mm high.<\/p>\n<\/blockquote>\n<hr \/>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#why-hold\">Why loads need holding<\/a><\/li>\n<li><a href=\"#press-down\">How the press-down devices work<\/a><\/li>\n<li><a href=\"#models\">E600 or E1400<\/a><\/li>\n<li><a href=\"#time-per-load\">Time per load<\/a><\/li>\n<li><a href=\"#partial-wrap\">Partial wraps with head and end delay<\/a><\/li>\n<li><a href=\"#utilities-and-safety\">Utilities and safety<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"why-hold\">Why loads need holding<\/h2>\n<p>In an inline horizontal ring orbital wrapper, the payload advances from an powered infeed roller conveyor, traverses the rotating ring chamber, and transfers onto the outfeed conveyor. A physical mechanical gap between the infeed and outfeed beds is mandatory to allow the orbital ring and film carriage to revolve 360\u00b0 continuously around and beneath the passing product.<\/p>\n<p>When short or lightweight products cross this cantilever zone, two primary mechanical failure modes can occur:<\/p>\n<ol>\n<li><strong>Gap tipping:<\/strong> As the leading edge clears the infeed conveyor, the center of gravity momentarily lacks continuous roller support, causing short items (under 1,000 mm) to dip or stall in the gap.<\/li>\n<li><strong>Rotational displacement (yaw):<\/strong> As the film carriage orbits the load at up to 60 RPM, the tangential pre-stretch film tension exerts continuous lateral and rotational pull. Without mechanical restraint, loose bundles slip, cartons twist out of square, and stacked sheets lose alignment.<\/li>\n<\/ol>\n<p>Our orbital wrappers neutralize these forces by integrating rigid pneumatic vertical press-down units and synchronized lateral guide rollers. On both the E600 and E1400, top holding rollers clamp down on the product&#8217;s upper surface, maintaining positive downward traction across the split-conveyor gap to guarantee straight, stable throughput.<\/p>\n<h2 id=\"press-down\">How the press-down devices work<\/h2>\n<table>\n<thead>\n<tr>\n<th>Feature<\/th>\n<th>E600<\/th>\n<th>E1400<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Press-down devices<\/td>\n<td>Dual overhead pneumatic assemblies (infeed &amp; outfeed)<\/td>\n<td>Heavy-duty bridge-mounted press-down with auxiliary support rollers<\/td>\n<\/tr>\n<tr>\n<td>Contact surface<\/td>\n<td>Non-marking soft polyurethane rollers for delicate finishes<\/td>\n<td>Configured per product profile (vulcanized PU, rubber, or nylon)<\/td>\n<\/tr>\n<tr>\n<td>Side guides<\/td>\n<td>Manual crank-adjusted dual side containment guides<\/td>\n<td>Integrated motorized or manual heavy-duty lateral side guides<\/td>\n<\/tr>\n<tr>\n<td>Press timing<\/td>\n<td>PLC-programmable stroke and dwell timing<\/td>\n<td>PLC-integrated sequence via HMI touch screen<\/td>\n<\/tr>\n<tr>\n<td>Position sensing<\/td>\n<td>Four optical tracking sensors from infeed entrance to outfeed exit<\/td>\n<td>Multi-point photoelectric sensor array for automatic cycle tracking<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>The vertical press-down assembly consists of high-precision guided pneumatic cylinders driving non-marring, polyurethane-coated top rollers. During the packaging sequence:<\/p>\n<ol>\n<li>As the product&#8217;s leading edge triggers the optical infeed sensor, the infeed top press-down cylinder actuates, applying controlled downward holding pressure (typically 0.2\u20130.6 MPa regulated pneumatic force).<\/li>\n<li>The driven roller bed propels the clamped product into the wrapping plane. The downward clamping force counteracts the tangential pull exerted by the stretch film unwinding under tension, eliminating product drift and edge crushing.<\/li>\n<li>Once the front section engages the outfeed conveyor, the second overhead press unit secures the leading section while the infeed cylinder retracts, providing seamless hand-off stability across the open ring throat.<\/li>\n<\/ol>\n<figure>\n<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.fhopepack.com\/blog\/wp-content\/uploads\/2023\/02\/Orbital-wrapping-machine-E600-zt.webp\" alt=\"E600 horizontal ring orbital stretch wrapper with press-down devices\" width=\"750\" height=\"751\" class=\"skip-lazy\">\n<figcaption><strong>E600 orbital wrapper.<\/strong> Overhead vertical press-down rollers secure the load through the rotary wrapping ring.<\/figcaption>\n<\/figure>\n<h2 id=\"models\">E600 or E1400<\/h2>\n<p>Selecting the correct machine platform depends primarily on the cross-sectional geometry, diagonal clearance envelope, and payload weight:<\/p>\n<table>\n<thead>\n<tr>\n<th>Parameter<\/th>\n<th>E600<\/th>\n<th>E1400<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Load length<\/td>\n<td>\u2265 800 mm (shorter loads evaluated on test)<\/td>\n<td>1,000\u20133,000 mm (longer lengths supported via line extensions)<\/td>\n<\/tr>\n<tr>\n<td>Load size envelope<\/td>\n<td>Bundle OD: 200\u2013600 mm (or equivalent square)<\/td>\n<td>Width: 300\u20131,400 mm; Height: 50\u20131,000 mm<\/td>\n<\/tr>\n<tr>\n<td>Payload weight capacity<\/td>\n<td>20\u2013200 kg<\/td>\n<td>Up to 1,500 kg (custom ratings confirmed in proposal)<\/td>\n<\/tr>\n<tr>\n<td>Conveyor linear speed<\/td>\n<td>3\u201312 m\/min (frequency-inverter controlled)<\/td>\n<td>4\u201315 m\/min (variable speed drive)<\/td>\n<\/tr>\n<tr>\n<td>Orbital ring speed<\/td>\n<td>10\u201380 r\/min (VFD controlled)<\/td>\n<td>10\u201360 r\/min (VFD controlled)<\/td>\n<\/tr>\n<tr>\n<td>Wrapping material compatibility<\/td>\n<td>LLDPE stretch film, crepe paper, HDPE woven roll<\/td>\n<td>LLDPE stretch film, PE film, heavy-gauge paper, PVC wrap<\/td>\n<\/tr>\n<tr>\n<td>Film roll specifications<\/td>\n<td>Width: 150\u2013300 mm; OD: 100\u2013250 mm; Core: 50 mm (76 mm optional)<\/td>\n<td>Width: 300 or 500 mm; OD: 200\u2013300 mm; Core: 76 mm<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><strong>Cross-section sizing rule:<\/strong>\nThe maximum cross-section must be calculated using the diagonal dimension:<\/p>\n<p><code>Diagonal = &radic;(Width&sup2; + Height&sup2;)<\/code><\/p>\n<p><em>Illustrative sizing check:<\/em>\nA packaged carton measuring 400 mm (W) \u00d7 300 mm (H) has a diagonal of:<\/p>\n<p><code>&radic;(400&sup2; + 300&sup2;) = &radic;(160,000 + 90,000) = 500 mm<\/code><\/p>\n<p>Because 500 mm is below the E600&#8217;s 600 mm inner ring clearance, the carton passes safely while providing the dynamic clearance required for the orbital film carriage envelope. Conversely, a flat panel stack measuring 1,200 mm (W) \u00d7 600 mm (H) yields a diagonal of:<\/p>\n<p><code>&radic;(1,200&sup2; + 600&sup2;) = &radic;(1,440,000 + 360,000) = 1,341.6 mm<\/code><\/p>\n<p>This exceeds the envelope of the E600 and requires the larger E1400 orbital frame, which provides the necessary tunnel clearance and heavy payload roller construction.<\/p>\n<h2 id=\"time-per-load\">Time per load<\/h2>\n<p>The core cycle time consists of the conveyor transit duration plus the mechanical dwell times for pneumatic press clamping, initial film clamping, and tail cut-and-wipe operations.<\/p>\n<p>Conveyor transit time through the wrapping zone is calculated as:<\/p>\n<p><code>Transit Time (min) = Load Length (m) &divide; Conveyor Linear Speed (m\/min)<\/code><\/p>\n<p>For a representative 1,200 mm (1.2 m) product traversing the E600:<\/p>\n<ul>\n<li><strong>At maximum conveyor velocity (12 m\/min):<\/strong>\n<code>1.2 &divide; 12 = 0.1 min (6 s)<\/code><\/li>\n<li><strong>At minimum conveyor velocity (3 m\/min):<\/strong>\n<code>1.2 &divide; 3 = 0.4 min (24 s)<\/code><\/li>\n<\/ul>\n<p>Adding overhead times (pneumatic press stroke, ring soft-start ramp, and automated cut\/clamp action), the gross cycle time typically ranges between 12 and 35 seconds per bundle, translating to an effective throughput of 80 to 180 cycles per hour depending on overlapping film requirements.<\/p>\n<h2 id=\"partial-wrap\">Partial wraps with head and end delay<\/h2>\n<p>Both orbital wrappers feature programmable PLC tracking logic on the Siemens or Delta touch screen, allowing operators to execute precise partial wrapping or strapping cycles:<\/p>\n<ul>\n<li><strong>Head delay:<\/strong> Instructs the rotating ring to postpone film wrapping until the product has advanced a predetermined distance past the ring center.<\/li>\n<li><strong>End delay:<\/strong> Automatically signals the orbital ring to cease rotation and trigger the film clamp-cut mechanism before the trailing edge enters the wrapping throat.<\/li>\n<\/ul>\n<p>This leaves both product ends exposed for manual barcode scanning, shipping labels, forklift tines, or moisture evaporation, while simultaneously cutting consumable film consumption by 25% to 50%. The overlap percentage is finely modulated on the HMI by synchronizing the variable frequency drive (VFD) controlling ring RPM with conveyor linear feed rate.<\/p>\n<h2 id=\"utilities-and-safety\">Utilities and safety<\/h2>\n<table>\n<thead>\n<tr>\n<th>Utility &amp; Spec<\/th>\n<th>E600 Standard<\/th>\n<th>E1400 Standard<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Connected electrical load<\/td>\n<td>Approximately 4.5 kW<\/td>\n<td>5.5\u20137.5 kW (depending on options)<\/td>\n<\/tr>\n<tr>\n<td>Power supply configuration<\/td>\n<td>3-Phase AC 380 V, 50\/60 Hz (220 V \/ 440 V \/ 480 V regional options)<\/td>\n<td>3-Phase AC 380 V, 50\/60 Hz (220 V \/ 440 V \/ 480 V regional options)<\/td>\n<\/tr>\n<tr>\n<td>Pneumatic supply<\/td>\n<td>0.5\u20130.7 MPa filtered dry compressed air<\/td>\n<td>0.5\u20130.7 MPa filtered dry compressed air<\/td>\n<\/tr>\n<tr>\n<td>Machine footprint (L \u00d7 W \u00d7 H)<\/td>\n<td>Approximately 5,200 \u00d7 1,800 \u00d7 1,800 mm<\/td>\n<td>Custom layout per conveyor length<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Safety and ergonomic compliance are integrated into the base structural design:<\/p>\n<ul>\n<li><strong>Physical guarding:<\/strong> Heavy-gauge perimeter fencing and transparent interlocked service doors prevent accidental operator intrusion into the rotating ring perimeter.<\/li>\n<li><strong>International compliance:<\/strong> Built to conform to <strong>ISO 12100:2010<\/strong> (Safety of Machinery \u2013 General principles for design, risk assessment, and risk reduction) and <strong>EN 415-10:2014<\/strong> (Safety of Packaging Machines \u2013 General Requirements).<\/li>\n<li><strong>Control reliability:<\/strong> Integrated emergency stop pushbuttons (Category 0\/1 per EN 60204-1) and electro-pneumatic dump valves instantly bleed circuit pressure and halt ring rotation upon fault detection.<\/li>\n<\/ul>\n<h2 id=\"selection-checklist\">Selection checklist for an orbital wrapper with press-down<\/h2>\n<p>Ensure your packaging project specifications account for these operational variables:<\/p>\n<ul>\n<li><strong>Minimum and maximum length:<\/strong> Confirm if loads fall below 800 mm to evaluate specialized infeed bridges.<\/li>\n<li><strong>Cross-sectional profile:<\/strong> Measure widest width and tallest height to calculate maximum diagonal clearance <code>&radic;(W&sup2; + H&sup2;)<\/code>.<\/li>\n<li><strong>Payload weight range:<\/strong> Define light packages (under 15 kg requiring low-pressure press clamping) and heavy loads (requiring reinforced conveyor bearings).<\/li>\n<li><strong>Surface vulnerability:<\/strong> Identify if coatings require soft polyurethane, silicone, or felt-covered press rollers (e.g., architectural glass, varnished timber, powder-coated aluminum).<\/li>\n<li><strong>Wrap coverage requirements:<\/strong> Select full hermetic dust wrapping or localized head\/end delay partial wrapping.<\/li>\n<li><strong>Wrapping substrate:<\/strong> Specify whether standard LLDPE stretch film, VCI anti-corrosion film, kraft paper, or woven strip will be utilized.<\/li>\n<li><strong>Target packaging rate:<\/strong> State target bundles\/pallets per hour to finalize ring rotation and conveyor travel speeds.<\/li>\n<\/ul>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p><strong>Q: What is the absolute minimum load length that can be wrapped?<\/strong>\nA: The standard minimum is 800 mm on the E600 and 1,000 mm on the E1400. Custom narrow-gap roller conveyor transitions and specialized dual-cylinder clamp tooling can be engineered to process loads down to 600 mm upon factory review.<\/p>\n<p><strong>Q: Will the top press-down assembly mar or scratch sensitive finishes?<\/strong>\nA: No. The press rollers utilize non-marking, vulcanized polyurethane sleeves with adjustable pneumatic pressure regulators, ensuring adequate dynamic friction without surface abrasion on clear anodized extrusions, acrylic panels, or lacquered cabinet pieces.<\/p>\n<p><strong>Q: Can the wrapper alternate between continuous and banded (partial) wrapping automatically?<\/strong>\nA: Yes. The onboard PLC stores multiple wrapping recipes. Operators can switch between full spiral wrapping, localized head-and-tail wrapping, or multi-point banding via simple profile selection on the touch screen.<\/p>\n<p><strong>Q: What cycle time can be expected for a 1,200 mm carton bundle?<\/strong>\nA: At normal production speeds (conveyor running at 6\u20138 m\/min with an orbital ring velocity of 50 RPM), the pure wrapping transit takes approximately 9 to 12 seconds. Total floor-to-floor cycle time, including clamping, wrapping, and automatic cut\/wipe, averages 15 to 18 seconds.<\/p>\n<p><strong>Q: How do I determine if a 1,200 \u00d7 600 mm bundle fits the E1400?<\/strong>\nA: A cross-section of 1,200 mm (W) by 600 mm (H) yields a diagonal of approximately 1,342 mm. The E1400 handles products up to 1,400 mm wide and 1,000 mm high with adequate perimeter envelope clearance for the revolving film carriage.<\/p>\n<h2 id=\"next-step\">Next step<\/h2>\n<p>To size and configure your automated horizontal stretch wrapping cell:<\/p>\n<ol>\n<li><strong>Submit your product schedule and layout drawings:<\/strong> Email cross-sectional dimensions, weights, and hourly output requirements to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Receive engineering proposal within 48 hours:<\/strong> Our applications team will supply ring diameter confirmation, pneumatic holding schematics, and accurate throughput estimates.<\/li>\n<li><strong>Line integration &amp; plant verification:<\/strong> Finalize conveyor elevations, infeed\/outfeed automation handshakes, and factory safety fencing to match your plant floor plan.<\/li>\n<\/ol>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Automatic-horizontal-stretch-wrapper\/E600-horizontal-stretch-wrapper.html\">E600 horizontal stretch wrapper<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Automatic-horizontal-stretch-wrapper\/E1400-horizontal-stretch-wrapper.html\">E1400 horizontal stretch wrapper<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Automatic-horizontal-stretch-wrapper\/E1800-horizontal-stretch-wrapper.html\">E1800 horizontal stretch wrapper<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/horizontal-orbital-ring-stretch-wrapper-for-sheet-metal-building-materials-industry\/\">Video: horizontal orbital ring stretch wrapper for sheet metal<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/horizontal-wrapping-machine-and-spiral-wrapper-for-furniture\/\">Video: horizontal wrapping machine for furniture<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li>E600 technical specifications, pneumatic press modules, and delay controls: <a href=\"https:\/\/www.fhopepack.com\/Automatic-horizontal-stretch-wrapper\/E600-horizontal-stretch-wrapper.html\">E600 horizontal stretch wrapper page<\/a><\/li>\n<li>E1400 high-capacity specifications and conveyor configuration: <a href=\"https:\/\/www.fhopepack.com\/Automatic-horizontal-stretch-wrapper\/E1400-horizontal-stretch-wrapper.html\">E1400 horizontal stretch wrapper page<\/a><\/li>\n<li>Machine operational video: <a href=\"https:\/\/www.fhopepack.com\/videos\/horizontal-orbital-ring-stretch-wrapper-for-sheet-metal-building-materials-industry\/\">Horizontal ring orbital stretch wrapper video demonstration<\/a><\/li>\n<li>Machinery design and functional safety standards: <a href=\"https:\/\/www.iso.org\/standard\/51528.html\">ISO 12100:2010<\/a> and <a href=\"https:\/\/www.nen.nl\/en\/nen-en-415-10-2014-en-191845\">EN 415-10:2014<\/a><\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-04<\/p>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/zSCaJC3SD8Y\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>","protected":false},"excerpt":{"rendered":"<p>Executive summary Our horizontal ring orbital wrappers secure loads using pneumatic top press-down assemblies while the rotary ring applies stretch film in a continuous spiral. This positive clamping allows short goods from 800 mm in [&hellip;]<\/p>","protected":false},"author":1,"featured_media":2232,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Horizontal Ring Orbital Stretch Wrapper with Press-Down","_seopress_titles_desc":"How press-down devices, side guides and head and end delays let our horizontal ring orbital wrappers handle boxes, short loads and partial 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