{"id":289,"date":"2018-04-19T02:21:15","date_gmt":"2018-04-19T02:21:15","guid":{"rendered":"http:\/\/www.fhopepack.com\/videos\/?p=289"},"modified":"2026-10-27T00:18:39","modified_gmt":"2026-10-27T00:18:39","slug":"hose-wrapping-machinepipe-coil-packing-machines-for-steel","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/hose-wrapping-machinepipe-coil-packing-machines-for-steel\/","title":{"rendered":"Hose Wrapping Machine and Pipe Coil Packing Machine: Planning the Station"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong>\nFHOPE hose wrapping machines wrap stretch film, compound paper, or HDPE tape through the eye of a hose or plastic pipe coil. Wrapping takes <strong>20\u201335 s per coil on the FPH-200N<\/strong> and <strong>23\u201335 s on the FPH-300N<\/strong>, meaning cycle throughput is predominantly determined by coil handling, loading, and unloading ergonomics. We size the station around coil weight, dimensional envelopes, operator movement, and changeover flexibility.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"358\" height=\"636\" src=\"https:\/\/www.youtube.com\/embed\/UEz8g62WRKE\" title=\"Hose Wrapping Machine and Pipe Coil Packing Machine\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<hr \/>\n<h2>Table of Contents<\/h2>\n<ul>\n<li><a href=\"#how-the-coil-wrapper-works\">How the Coil Wrapper Works<\/a><\/li>\n<li><a href=\"#which-model-fits-the-coil-envelope\">Which Model Fits the Coil Envelope<\/a><\/li>\n<li><a href=\"#throughput-and-coils-per-shift\">Throughput and Coils per Shift<\/a><\/li>\n<li><a href=\"#changeovers-between-coil-sizes\">Changeovers Between Coil Sizes<\/a><\/li>\n<li><a href=\"#film-and-packaging-consumables\">Film and Packaging Consumables<\/a><\/li>\n<li><a href=\"#utilities-layout-and-safety\">Utilities, Layout, and Safety<\/a><\/li>\n<li><a href=\"#engineering-selection-checklist\">Engineering Selection Checklist<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-steps\">Next Steps<\/a><\/li>\n<li><a href=\"#related-technical-documentation\">Related Technical Documentation<\/a><\/li>\n<li><a href=\"#references\">References<\/a><\/li>\n<\/ul>\n<hr \/>\n<h2>How the Coil Wrapper Works<\/h2>\n<p>The horizontal-axis orbital coil wrapper secures the pipe or hose coil on a set of motorized polyurethane-coated drive rollers. The coil cross-section sits directly within the throat of the circular rotating ring.<\/p>\n<p>As the drive rollers rotate the coil around its central axis, the aluminum rotating ring drives a film dispenser carriage orbiting through the eye (center bore) of the coil. This synchronized dual-axis rotation creates a continuous, helical protective wrap covering both outer and inner coil faces.<\/p>\n<pre><code>                  [Rotating Ring Orbit]\n                         \u2502  \u25b2\n                 \u250c\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u25bc\u2500\u2500\u2534\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2510\n                 \u2502   Film Carriage   \u2502\n                 \u2514\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u252c\u2500\u2500\u25b2\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2518\n                         \u2502  \u2502\n             \u250c\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u25bc\u2500\u2500\u2534\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2510\n             \u2502     Coil Cross-Section    \u2502\n             \u2502   (Passes Through Throat) \u2502\n             \u2514\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u252c\u2500\u2500\u25b2\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2518\n                         \u2502  \u2502\n                 \u250c\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u25bc\u2500\u2500\u2534\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2510\n                 \u2502 Polyurethane Drive\u2502\n                 \u2502      Rollers     \u2502\n                 \u2514\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2518<\/code><\/pre>\n<p>On the FPH-300N, an adjustable mechanical friction brake maintains constant film web tension (typically calibrated between 15 N and 45 N depending on wall thickness), preventing film neck-down or coil wall collapse. The surface overlap ratio is controlled through independent Variable Frequency Drives (VFDs) coordinating the ring orbital speed and the roller drive linear speed:<\/p>\n<p><code>Overlap Ratio (%) = [1 - (V_feed \/ W_film)] &times; 100%<\/code><\/p>\n<p>Where <code>V_feed<\/code> represents the peripheral advance of the coil per ring revolution and <code>W_film<\/code> is the active width of the packaging film.<\/p>\n<hr \/>\n<h2>Which Model Fits the Coil Envelope<\/h2>\n<p>Choosing between the compact FPH-200N and the heavy-duty FPH-300N depends on outer diameter (OD), inner diameter (ID), coil face width, and total weight.<\/p>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Technical Parameter<\/th>\n<th style=\"text-align: left\">FPH-200N<\/th>\n<th style=\"text-align: left\">FPH-300N<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>Coil Inner Diameter (ID)<\/strong><\/td>\n<td style=\"text-align: left\">250\u2013650 mm<\/td>\n<td style=\"text-align: left\">300\u2013700 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Coil Outer Diameter (OD)<\/strong><\/td>\n<td style=\"text-align: left\">450\u2013800 mm<\/td>\n<td style=\"text-align: left\">500\u20131,000 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Coil Face Width (W)<\/strong><\/td>\n<td style=\"text-align: left\">120\u2013280 mm<\/td>\n<td style=\"text-align: left\">100\u2013300 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Maximum Load Capacity<\/strong><\/td>\n<td style=\"text-align: left\">5\u201330 kg<\/td>\n<td style=\"text-align: left\">10\u2013100 kg<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Pure Wrap Cycle Time<\/strong><\/td>\n<td style=\"text-align: left\">20\u201335 s<\/td>\n<td style=\"text-align: left\">23\u201335 s<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Max Ring Rotation Speed<\/strong><\/td>\n<td style=\"text-align: left\">100 RPM<\/td>\n<td style=\"text-align: left\">120 RPM<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Drive System Rating<\/strong><\/td>\n<td style=\"text-align: left\">1.5 kW<\/td>\n<td style=\"text-align: left\">1.9 kW<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h3>Selection Scenarios:<\/h3>\n<ol>\n<li><strong>Lightweight Extruded Hose<\/strong>: A 15 kg garden hose coil (300 mm ID \u00d7 500 mm OD \u00d7 160 mm width) fits squarely within the FPH-200N footprint, maximizing bench space and reducing electrical service requirements to 1.5 kW.<\/li>\n<li><strong>Heavy Corrugated or Conduit Pipe<\/strong>: A 60 kg cross-linked polyethylene (PEX) or HDPE coil requires the structural frame, heavier shafting, and drive power of the FPH-300N, as it exceeds the 30 kg structural ceiling of the FPH-200N.<\/li>\n<li><strong>Boundary Envelopes<\/strong>: Coils falling within 500\u2013800 mm OD and 10\u201330 kg can operate on either unit. Select the FPH-200N for compact footprints and narrow 60\u201380 mm film consumption. Opt for the FPH-300N if your operation requires wider tape (up to 100 mm), a higher overlap range (10% to 90%), or future capability for agricultural and industrial coils up to 100 kg.<\/li>\n<\/ol>\n<hr \/>\n<h2>Throughput and Coils per Shift<\/h2>\n<p>With wrap cycles running 20\u201335 seconds, mechanical wrapping is rarely the bottleneck. Overall line throughput is defined by station ergonomics: coil presentation, staging, manual lifting, and discharge.<\/p>\n<p>The table below outlines nominal production capacities based on an illustrative 30-second load\/unload cycle:<\/p>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Operational Phase<\/th>\n<th style=\"text-align: left\">High-Speed Cycle (Light Coil)<\/th>\n<th style=\"text-align: left\">Extended Cycle (Heavy \/ Large OD)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>Mechanical Wrap Time<\/strong><\/td>\n<td style=\"text-align: left\">20 s<\/td>\n<td style=\"text-align: left\">35 s<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Coil Loading &amp; Unloading<\/strong><\/td>\n<td style=\"text-align: left\">30 s<\/td>\n<td style=\"text-align: left\">30 s<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Total Single-Station Cycle<\/strong><\/td>\n<td style=\"text-align: left\">50 s<\/td>\n<td style=\"text-align: left\">65 s<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Theoretical Output \/ Hour<\/strong><\/td>\n<td style=\"text-align: left\">72 coils<\/td>\n<td style=\"text-align: left\">~55 coils<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Gross Output \/ 8-Hour Shift<\/strong><\/td>\n<td style=\"text-align: left\">576 coils<\/td>\n<td style=\"text-align: left\">~443 coils<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><em>Note: Calculations reflect gross run-time before material replenishment (film roll changes), planned operator breaks, or scheduled cleaning.<\/em><\/p>\n<h3>Industrial Ergonomics &amp; Fatigue Allowances:<\/h3>\n<ul>\n<li>A continuous 30-second manual handling cycle is feasible for coils under 12 kg.<\/li>\n<li>For coils approaching 30 kg on the FPH-200N, or 30\u2013100 kg on the FPH-300N, operator fatigue drastically reduces hourly yields past the second hour of a shift.<\/li>\n<li>Integrating a zero-gravity pneumatic vacuum lifter, scissor-lift indexing table, or gravity roller feed preserves the cycle pace and mitigates repetitive-strain injury risks under OSHA standard 1910 Subpart I and ISO 11228-1 guidelines.<\/li>\n<li>Adding an automatic pneumatic film clamp-and-cut unit eliminates manual film tacking and severance, cutting handling time by approximately 8\u201312 seconds per cycle.<\/li>\n<\/ul>\n<hr \/>\n<h2>Changeovers Between Coil Sizes<\/h2>\n<p>Coil packaging stations frequently process variable SKU batches. The FPH series incorporates rapid changeover features to minimize changeover downtime:<\/p>\n<ul>\n<li><strong>Home Position Homing<\/strong>: The FPH-300N features an automatic electronic homing routine that returns the ring film carriage to its 12 o&#8217;clock loading position upon cycle completion, preventing interference during coil placement.<\/li>\n<li><strong>Dual VFD Adjustments<\/strong>: Independent potentiometers or HMI presets control ring RPM and drive roller speed, allowing operators to transition from a light domestic transit wrap (10\u201320% overlap) to a heavy marine-export seal (70\u201390% overlap) in seconds.<\/li>\n<li><strong>Guide Roller Centering<\/strong>: Side support rollers feature quick-release locking pins or hand-wheel adjusters to center different coil widths over the drive axis without specialized hand tools.<\/li>\n<\/ul>\n<hr \/>\n<h2>Film and Packaging Consumables<\/h2>\n<p>The orbiting carriage accepts multiple commercial packaging substrates depending on corrosion resistance, UV exposure, and puncture prevention requirements.<\/p>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Consumable Parameter<\/th>\n<th style=\"text-align: left\">FPH-200N Specification<\/th>\n<th style=\"text-align: left\">FPH-300N Specification<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>Stretch Film Width<\/strong><\/td>\n<td style=\"text-align: left\">60\u201380 mm<\/td>\n<td style=\"text-align: left\">90\u2013100 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Film Roll Outer Diameter (OD)<\/strong><\/td>\n<td style=\"text-align: left\">100\u2013140 mm<\/td>\n<td style=\"text-align: left\">100\u2013180 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Film Core Inner Diameter (ID)<\/strong><\/td>\n<td style=\"text-align: left\">50 mm (standard)<\/td>\n<td style=\"text-align: left\">50 mm (standard)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Alternative Substrates<\/strong><\/td>\n<td style=\"text-align: left\">Compound crepe paper (optional)<\/td>\n<td style=\"text-align: left\">Woven HDPE tape, paper, or VCI (optional)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Standard Overlap Span<\/strong><\/td>\n<td style=\"text-align: left\">Pre-configured to order<\/td>\n<td style=\"text-align: left\">10% to 90% variable<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<hr \/>\n<h2>Utilities, Layout, and Safety<\/h2>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Utility Requirement<\/th>\n<th style=\"text-align: left\">FPH-200N<\/th>\n<th style=\"text-align: left\">FPH-300N<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>Electrical Supply<\/strong><\/td>\n<td style=\"text-align: left\">380 V, 50\/60 Hz, 3-Phase (Regional options available)<\/td>\n<td style=\"text-align: left\">380 V, 50\/60 Hz, 3-Phase (Regional options available)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Connected Power Load<\/strong><\/td>\n<td style=\"text-align: left\">1.5 kW<\/td>\n<td style=\"text-align: left\">1.9 kW<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Pneumatic Supply<\/strong><\/td>\n<td style=\"text-align: left\">0.4\u20130.6 MPa (Only if pneumatic hold-down \/ cut-clamp option fitted)<\/td>\n<td style=\"text-align: left\">0.4\u20130.6 MPa (Required for automated cut and clamp options)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h3>Functional Safety &amp; Compliance<\/h3>\n<ul>\n<li><strong>Standard Guarding<\/strong>: The FPH-300N is equipped with perimeter safety guardrails and dual-channel safety interlocks.<\/li>\n<li><strong>Optical Guarding (Optional)<\/strong>: Class 4 safety light curtains can be integrated to halt ring rotation instantly whenever an operator enters the loading envelope.<\/li>\n<li><strong>Harmonized Standards<\/strong>: Machine design references ISO 12100:2010 (Risk Assessment and Reduction) and EN 415-10:2014 (Safety Requirements for Packaging Machines). Destination electrical cabinets conform to EN 60204-1 for CE regions or NFPA 79 for North American installations.<\/li>\n<\/ul>\n<hr \/>\n<h2>Engineering Selection Checklist<\/h2>\n<p>Verify the following production parameters prior to station sizing:<\/p>\n<ol>\n<li><strong>Dimensional Min\/Max Matrix<\/strong>: Minimum and maximum inner diameter (ID), outer diameter (OD), and width\/height.<\/li>\n<li><strong>Gross Weight Bounds<\/strong>: Bare coil weight range (minimum vs. peak).<\/li>\n<li><strong>Required Line Output<\/strong>: Required throughput per hour or per 8-hour shift.<\/li>\n<li><strong>Material Presentation Method<\/strong>: Manual placement, overhead spring balancers, vacuum lifters, or conveyor integration.<\/li>\n<li><strong>Automation Options<\/strong>: Requirement for pneumatic film tail cutting and clamping arms.<\/li>\n<li><strong>Packaging Substrate<\/strong>: Standard LLDPE stretch film, VCI anti-rust film, crepe paper, or woven HDPE bands.<\/li>\n<li><strong>Branding Needs<\/strong>: Inclusion of an automated synchronous logo tape applicator.<\/li>\n<li><strong>On-Site Plant Utilities<\/strong>: Exact voltage, phase rating, and frequency (e.g., 208 V \/ 230 V \/ 400 V \/ 480 V at 50 Hz or 60 Hz), plus clean dry compressed air availability.<\/li>\n<\/ol>\n<hr \/>\n<h2>Engineering FAQ<\/h2>\n<p><strong>Q: What is the pure mechanical wrapping time per hose coil?<\/strong>\nA: Mechanical wrap duration ranges from 20 to 35 seconds on the FPH-200N, and 23 to 35 seconds on the FPH-300N, dictated by coil circumference and target film overlap.<\/p>\n<p><strong>Q: How many coils can one operator realistically wrap per shift?<\/strong>\nA: Approximately 440 to 570 coils per 8-hour shift, assuming consistent 30-second manual loading and unloading without external automation aids.<\/p>\n<p><strong>Q: What factors dictate shifting from the FPH-200N to the FPH-300N?<\/strong>\nA: A move to the FPH-300N is required whenever coil weight exceeds 30 kg, outer diameter exceeds 800 mm, or when wrapping wide coils requiring 100 mm film rolls.<\/p>\n<p><strong>Q: How are different outer diameters accommodated without re-tooling?<\/strong>\nA: The coil centers automatically between the lower polyurethane drive rollers. The operator simply adjusts the manual side containment rollers to keep the coil vertical and perpendicular to the ring.<\/p>\n<p><strong>Q: Can identification tape or branding be applied beneath the stretch layer?<\/strong>\nA: Yes. An optional logo tape dispenser mounts onto the frame, applying printed adhesive branding or barcode tape directly onto the coil perimeter during the wrap cycle.<\/p>\n<hr \/>\n<h2>Next Steps<\/h2>\n<p>We assist packaging engineers and plant managers in planning dedicated hose coil wrapping cells:<\/p>\n<ol>\n<li><strong>Submit Dimensional Data<\/strong>: Send your coil size distribution (ID, OD, width, weight) and target line throughput to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Layout &amp; Functional Proposal<\/strong>: Our engineering group generates a formal proposal specifying model sizing, roller surface coatings, and material compatibility matrices.<\/li>\n<li><strong>Ergonomic &amp; Line Integration Analysis<\/strong>: We coordinate with your plant engineering staff to review infeed conveyors, lifting assists, and safety zone requirements.<\/li>\n<\/ol>\n<hr \/>\n<h2>Related Technical Documentation<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Hose-packaging-machine\/Hose-Coil-packing-machinery-FPH-200.html\">Hose Coil Packing Machinery FPH-200N Technical Page<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Hose-packaging-machine\/Hose-wrapping-machine-FPH-300.html\">Hose Wrapping Machine FPH-300N Technical Page<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Automatic-Coil-Packing-Line\/Hose-Coil-Packaging-line.html\">Automated Hose and Pipe Coil Packaging Lines<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automatic-reel-and-pipe-packing-machine-and-hose-wrapping-machine\/\">Video: Automatic Reel and Pipe Packing Systems<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/flexible-corrugated-pipe-rolls-wrapping-machine-and-hose-packing-mahcine\/\">Video: Flexible Corrugated Pipe Roll Wrapping Applications<\/a><\/li>\n<\/ul>\n<hr \/>\n<h2>References<\/h2>\n<ul>\n<li>FHOPE FPH-200N Machine Specifications and Functional Envelope<\/li>\n<li>FHOPE FPH-300N Heavy-Duty Coil Wrapper Specification Register<\/li>\n<li><a href=\"https:\/\/www.iso.org\/standard\/51528.html\">ISO 12100:2010<\/a> \u2013 <em>Safety of machinery \u2014 General principles for design \u2014 Risk assessment and risk reduction<\/em><\/li>\n<li><a href=\"https:\/\/www.nen.nl\/en\/nen-en-415-10-2014-en-191845\">EN 415-10:2014<\/a> \u2013 <em>Safety of packaging machines \u2014 Part 10: General requirements<\/em><\/li>\n<li>Direct equipment demonstration: <a href=\"https:\/\/www.youtube.com\/watch?v=UEz8g62WRKE\">Hose Wrapping Machine Video Archive<\/a><\/li>\n<\/ul>","protected":false},"excerpt":{"rendered":"<p>Executive summary FHOPE hose wrapping machines wrap stretch film, compound paper, or HDPE tape through the eye of a hose or plastic pipe coil. Wrapping takes 20\u201335 s per coil on the FPH-200N and 23\u201335 [&hellip;]<\/p>","protected":false},"author":1,"featured_media":2328,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Hose Wrapping Machine: Planning a Coil Packing Station","_seopress_titles_desc":"How we plan a hose and pipe coil wrapping station: coil windows, seconds per coil, operator loading time, coils per shift and changeovers between coil 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