{"id":289,"date":"2018-04-19T02:21:15","date_gmt":"2018-04-19T02:21:15","guid":{"rendered":"http:\/\/www.fhopepack.com\/videos\/?p=289"},"modified":"2026-10-04T11:27:59","modified_gmt":"2026-10-04T11:27:59","slug":"hose-wrapping-machinepipe-coil-packing-machines-for-steel","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/hose-wrapping-machinepipe-coil-packing-machines-for-steel\/","title":{"rendered":"Hose Wrapping Machine and Pipe Coil Packing Machine: Planning the Station"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong>\nOur hose wrapping machines wrap film through the eye of a hose or plastic pipe coil while rollers turn it. The wrap itself takes <strong>20\u201335 s<\/strong> per coil on the FPH-200N, so loading and unloading usually decide output per shift. We plan the station around coil size, operator moves and changeovers.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/UEz8g62WRKE?rel=0\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#how-it-works\">How the coil wrapper works<\/a><\/li>\n<li><a href=\"#coil-windows\">Which model fits the coil<\/a><\/li>\n<li><a href=\"#coils-per-shift\">Coils per shift<\/a><\/li>\n<li><a href=\"#changeovers\">Changeovers between coil sizes<\/a><\/li>\n<li><a href=\"#film\">Film and material<\/a><\/li>\n<li><a href=\"#utilities-and-safety\">Utilities and safety<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"how-it-works\">How the coil wrapper works<\/h2>\n<p>The coil sits on drive rollers, and a ring opens through the coil eye. As the rollers turn the coil and the ring rotates, film spirals through the eye and around the coil wall until the whole coil is covered. On the FPH-300N, a special brake keeps the film running smoothly, and the wrapping tension is adjustable.<\/p>\n<p>Because the coil turns while the ring rotates, each pass of film lands at a new point, so the ring and roller speeds together set the coverage. Our video shows this on a black pipe coil.<\/p>\n<figure>\n<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.fhopepack.com\/blog\/wp-content\/uploads\/2023\/01\/Hose-wrapping-machine-FPH-200N-zt.webp\" alt=\"FPH-200N hose coil wrapping machine for garden hose and plastic pipe coils\" width=\"800\" height=\"800\" class=\"skip-lazy\">\n<figcaption><strong>FPH-200N hose coil wrapper.<\/strong> For garden hose and plastic pipe coils of 5\u201330 kg.<\/figcaption>\n<\/figure>\n<h2 id=\"coil-windows\">Which model fits the coil<\/h2>\n<table>\n<thead>\n<tr>\n<th>Parameter<\/th>\n<th>FPH-200N<\/th>\n<th>FPH-300N<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Coil ID<\/td>\n<td>250\u2013650 mm<\/td>\n<td>300\u2013700 mm<\/td>\n<\/tr>\n<tr>\n<td>Coil OD<\/td>\n<td>450\u2013800 mm<\/td>\n<td>500\u20131,000 mm<\/td>\n<\/tr>\n<tr>\n<td>Coil width<\/td>\n<td>120\u2013280 mm<\/td>\n<td>100\u2013300 mm<\/td>\n<\/tr>\n<tr>\n<td>Coil weight<\/td>\n<td>5\u201330 kg<\/td>\n<td>10\u2013100 kg<\/td>\n<\/tr>\n<tr>\n<td>Wrap time per coil<\/td>\n<td>20\u201335 s<\/td>\n<td>23\u201335 s<\/td>\n<\/tr>\n<tr>\n<td>Max ring speed<\/td>\n<td>100 r\/min<\/td>\n<td>120 r\/min<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Illustrative examples: a 15 kg garden hose coil of 300 mm ID and 500 mm OD fits the FPH-200N. A 60 kg pipe coil needs the FPH-300N because it is over 30 kg.<\/p>\n<h2 id=\"coils-per-shift\">Coils per shift<\/h2>\n<p>At 20\u201335 s of wrapping, the machine is fast. The operator&#8217;s moves set the real pace. Illustrative example with 30 s to place the coil and take it off:<\/p>\n<table>\n<thead>\n<tr>\n<th>Step<\/th>\n<th>Fast coil<\/th>\n<th>Slow coil<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Wrap<\/td>\n<td>20 s<\/td>\n<td>35 s<\/td>\n<\/tr>\n<tr>\n<td>Load and unload (illustrative)<\/td>\n<td>30 s<\/td>\n<td>30 s<\/td>\n<\/tr>\n<tr>\n<td>Total cycle<\/td>\n<td>50 s<\/td>\n<td>65 s<\/td>\n<\/tr>\n<tr>\n<td>Coils per hour<\/td>\n<td>72<\/td>\n<td>about 55<\/td>\n<\/tr>\n<tr>\n<td>Coils per 8 h shift<\/td>\n<td>576<\/td>\n<td>about 443<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>These are run-time figures before breaks and film roll changes. If you need more, an automatic film cutter and feeder removes the film-start and film-cut steps, and conveyors remove the lifting.<\/p>\n<h2 id=\"changeovers\">Changeovers between coil sizes<\/h2>\n<p>The FPH-300N has a reset function that returns the ring to its start position, which makes changeovers between different hose coils fast. Its speed is set by a frequency converter, and overlap is adjustable from 10% to 90%, so you can set a lighter wrap for short-haul coils and a heavier one for export. It runs in manual or automatic mode. We confirm the FPH-200N&#8217;s changeover features in the proposal.<\/p>\n<h2 id=\"film\">Film and material<\/h2>\n<table>\n<thead>\n<tr>\n<th>Item<\/th>\n<th>FPH-200N<\/th>\n<th>FPH-300N<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Stretch film width<\/td>\n<td>60\u201380 mm<\/td>\n<td>90\u2013100 mm<\/td>\n<\/tr>\n<tr>\n<td>Film roll OD<\/td>\n<td>100\u2013140 mm<\/td>\n<td>100\u2013180 mm<\/td>\n<\/tr>\n<tr>\n<td>Film core ID<\/td>\n<td>50 mm<\/td>\n<td>50 mm<\/td>\n<\/tr>\n<tr>\n<td>Other materials<\/td>\n<td>paper (optional)<\/td>\n<td>paper or HDPE (optional)<\/td>\n<\/tr>\n<tr>\n<td>Overlap<\/td>\n<td>confirmed in proposal<\/td>\n<td>10\u201390%<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2 id=\"utilities-and-safety\">Utilities and safety<\/h2>\n<table>\n<thead>\n<tr>\n<th>Utility<\/th>\n<th>FPH-200N<\/th>\n<th>FPH-300N<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Power supply<\/td>\n<td>380 V, 60 Hz, 3 phase<\/td>\n<td>380 V, 60 Hz, 3 phase<\/td>\n<\/tr>\n<tr>\n<td>Power<\/td>\n<td>1.5 kW<\/td>\n<td>1.9 kW<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>The FPH-300N has a safety guardrail, and the FPH-300N options include a light beam and a logo tape applicator. The standards that apply depend on the destination market. For CE markets, ISO 12100 sets the risk-assessment method and EN 415-10 sets general requirements for packaging machines.<\/p>\n<h2 id=\"selection-checklist\">Selection checklist for a hose coil station<\/h2>\n<ul>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Coil ID, OD, width and weight.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Coils per shift needed.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Manual loading or conveyors.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Automatic film cutter and feeder, yes or no.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Film, paper or HDPE.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Logo tape on the coil.<\/li>\n<\/ul>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p>Q: How long does wrapping one hose coil take?\nA: 20\u201335 s on the FPH-200N and 23\u201335 s on the FPH-300N.<\/p>\n<p>Q: How many coils can one operator pack per shift?\nA: About 443\u2013576 in 8 h with 30 s for loading and unloading, before breaks.<\/p>\n<p>Q: When do we need the FPH-300N?\nA: For coils over 30 kg, up to 100 kg, or over 800 mm OD.<\/p>\n<p>Q: How fast is a changeover to a new coil size?\nA: On the FPH-300N, the reset function returns the ring to its start position, so changeovers between coils are quick.<\/p>\n<p>Q: Can we print our logo on the wrap?\nA: The FPH-300N offers a logo tape applicator as an option.<\/p>\n<h2 id=\"next-step\">Next step<\/h2>\n<p>We plan your hose coil station in three steps:<\/p>\n<ol>\n<li><strong>Submit your layout drawing<\/strong> with coil ID, OD, width and weight and coils per shift to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Receive a proposal within 48 hours<\/strong>, with the model, options and station layout.<\/li>\n<li><strong>Book a site survey<\/strong> to fit the station to your line.<\/li>\n<\/ol>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Hose-packaging-machine\/Hose-Coil-packing-machinery-FPH-200.html\">Hose coil packing machinery FPH-200N<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Hose-packaging-machine\/Hose-wrapping-machine-FPH-300.html\">Hose wrapping machine FPH-300N<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Automatic-Coil-Packing-Line\/Hose-Coil-Packaging-line.html\">Hose coil packaging line<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automatic-reel-and-pipe-packing-machine-and-hose-wrapping-machine\/\">Video: automatic reel and pipe packing machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/flexible-corrugated-pipe-rolls-wrapping-machine-and-hose-packing-mahcine\/\">Video: flexible corrugated pipe rolls wrapping machine<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li>FPH-200N data: <a href=\"https:\/\/www.fhopepack.com\/Hose-packaging-machine\/Hose-Coil-packing-machinery-FPH-200.html\">hose coil packing machinery FPH-200N page<\/a><\/li>\n<li>FPH-300N data and options: <a href=\"https:\/\/www.fhopepack.com\/Hose-packaging-machine\/Hose-wrapping-machine-FPH-300.html\">hose wrapping machine FPH-300N page<\/a><\/li>\n<li>Machine in action: <a href=\"https:\/\/www.youtube.com\/watch?v=UEz8g62WRKE\">our hose wrapping machine video on YouTube<\/a><\/li>\n<li>Standards scope: <a href=\"https:\/\/www.iso.org\/standard\/51528.html\">ISO 12100:2010<\/a>, <a href=\"https:\/\/www.nen.nl\/en\/nen-en-415-10-2014-en-191845\">EN 415-10:2014<\/a><\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-04<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary Our hose wrapping machines wrap film through the eye of a hose or plastic pipe coil while rollers turn it. The wrap itself takes 20\u201335 s per coil on the FPH-200N, so loading [&hellip;]<\/p>","protected":false},"author":1,"featured_media":2328,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Hose Wrapping Machine: Planning a Coil Packing Station","_seopress_titles_desc":"How we plan a hose and pipe coil wrapping station: coil windows, seconds per coil, operator loading time, coils per shift and changeovers between coil 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