{"id":199,"date":"2018-04-17T09:36:21","date_gmt":"2018-04-17T09:36:21","guid":{"rendered":"http:\/\/www.fhopepack.com\/videos\/?p=199"},"modified":"2026-10-26T14:18:47","modified_gmt":"2026-10-26T14:18:47","slug":"automatic-palletizer-and-turntable-stretch-wrapper","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/automatic-palletizer-and-turntable-stretch-wrapper\/","title":{"rendered":"Robot Palletizer With Inline Turntable Stretch Wrapper: From Bag Line to Wrapped Pallet"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong>\nAt the end of a bagging line, a robotic palletizer stacks bagged products while an integrated powered roller conveyor transfers the finished pallet directly onto an inline turntable stretch wrapper \u2014 eliminating intermediate forklift handling prior to load containment. Our equivalent B200-style automatic wrapper features an integrated conveyor turntable operating at <strong>3\u201312 rpm<\/strong>, supports loads up to <strong>2,000 kg<\/strong>, delivers power pre-stretch up to <strong>200%<\/strong>, and allows manual film roll rethreading in roughly 10 s. Below is an engineering overview covering bag stacking stability patterns, line takt balancing between palletizer and wrapper, and calculated film consumption per pallet.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/IwTTxUW7v6I?rel=0\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<hr \/>\n<h2>Table of Contents<\/h2>\n<ul>\n<li><a href=\"#flow\">From Bag to Wrapped Pallet Without a Forklift<\/a><\/li>\n<li><a href=\"#data\">Inline Turntable Wrapper Technical Specifications<\/a><\/li>\n<li><a href=\"#pattern\">Stacking Patterns for Bagged Materials<\/a><\/li>\n<li><a href=\"#weight\">Pallet Weight Verification Against Turntable Capacity<\/a><\/li>\n<li><a href=\"#takt\">Palletizer-to-Wrapper Takt Time Synchronization<\/a><\/li>\n<li><a href=\"#film\">Film Consumption Calculation at 200% Pre-Stretch<\/a><\/li>\n<li><a href=\"#checklist\">System Selection Checklist<\/a><\/li>\n<li><a href=\"#safety\">Safety and Compliance Standards<\/a><\/li>\n<li><a href=\"#faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next Step and Proposal Inquiries<\/a><\/li>\n<li><a href=\"#related\">Related Technical Reading<\/a><\/li>\n<li><a href=\"#sources\">Sources and Documentation<\/a><\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"flow\">From Bag to Wrapped Pallet Without a Forklift<\/h2>\n<p>Automated end-of-line packaging systems couple an articulated palletizing robot with an inline turntable stretch wrapper to create an uninterrupted material transfer flow. Bags arriving on the in-feed line are picked via mechanical clamp or vacuum gripper and oriented onto a pallet located within a guarded safety perimeter. Once full layer height is achieved, a powered roller conveyor discharges the unsecured stack directly across continuous transition rollers onto the wrapper\u2019s motorized turntable.<\/p>\n<p>The robotic cell, intermediate transfer conveyors, and inline turntable share a common horizontal datumed roller plane. Because the pallet is conveyed smoothly rather than picked, staged, or tilted by a forklift, unstable bags cannot settle off-center, shift, or deform before the primary film containment layer is secured. Forklift operators engage the pallet only after containment wrapping and tail wiping are finished at the out-feed accumulation buffer.<\/p>\n<hr \/>\n<h2 id=\"data\">Inline Turntable Wrapper Technical Specifications<\/h2>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Item<\/th>\n<th style=\"text-align: left\">Automatic Turntable Wrapper (B200 Series)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>Turntable Speed<\/strong><\/td>\n<td style=\"text-align: left\">3\u201312 rpm (VFD frequency-controlled, soft start\/stop)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Maximum Load Capacity<\/strong><\/td>\n<td style=\"text-align: left\">2,000 kg (standard payload rating)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Turntable Conveyor<\/strong><\/td>\n<td style=\"text-align: left\">Heavy-duty double-chain drive, flush with in-feed and out-feed roller beds<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Pre-Stretch System<\/strong><\/td>\n<td style=\"text-align: left\">Motorized power pre-stretch up to 200% ratio; custom gearings to order<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Film Delivery System<\/strong><\/td>\n<td style=\"text-align: left\">Independent DC powered delivery drive for active tension regulation<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Film Roll Loading<\/strong><\/td>\n<td style=\"text-align: left\">Rapid thread-through carriage latch; manual roll changes completed in \u2248 10 s<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Film Specifications<\/strong><\/td>\n<td style=\"text-align: left\">Standard machine-grade LLDPE stretch film, 0.025 mm (25 \u00b5m), 500 mm web width<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Motion Drives<\/strong><\/td>\n<td style=\"text-align: left\">Fully motorized axes with variable-frequency regulation<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Engineered Options<\/strong><\/td>\n<td style=\"text-align: left\">Pneumatic top platen; auto film clamp, cut, and wipe unit; 2,800 mm extended mast; 1,800 mm or 2,000 mm turntable diameter; 2,500\u20133,000 kg capacity upgrade<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Palletizer sizing is calculated against incoming bag mass, line throughput (bags per minute), and the targeted pallet interlock geometry. Gripper selection\u2014clamping jaw, comb fork, or heavy-duty bottom support\u2014is determined based on bag composition (valve bags, open-mouth poly, or paper-laminated types).<\/p>\n<p>When laying out roller conveyors, conveyor pitch and roller diameter must match the pallet\u2019s bottom deckboard configuration and tolerate minor bag overhang. This prevents bottom-bag deflection or impact shocks across conveyor transfer gaps.<\/p>\n<hr \/>\n<h2 id=\"pattern\">Stacking Patterns for Bagged Materials<\/h2>\n<p>Bagged products containing powders, granules, or pellets exhibit internal settling and surface slipping. Stacking geometry defines unit load stability before the film web establishes outer tension:<\/p>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Pattern<\/th>\n<th style=\"text-align: left\">Mechanical Stability<\/th>\n<th style=\"text-align: left\">Practical Application<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>Column (Identical Layers)<\/strong><\/td>\n<td style=\"text-align: left\">Low: bags displace along shear planes<\/td>\n<td style=\"text-align: left\">Rigid corrugated cartons; unsuitable for loose bulk bags<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Interlocked (Cross-Layer Rotation)<\/strong><\/td>\n<td style=\"text-align: left\">High: each bag spans two lower bags to bind the stack<\/td>\n<td style=\"text-align: left\">Industry standard configuration for bagged goods<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Interlocked + Top Platen Stabilizer<\/strong><\/td>\n<td style=\"text-align: left\">Highest: eliminates layer separation during rotation<\/td>\n<td style=\"text-align: left\">Recommended for aerated, lightweight, or slick plastic bags<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>The pneumatic top platen applies an adjustable vertical holding force against the topmost layer while the turntable accelerates. This prevents loose, low-friction top bags from sliding off under corner film wrap tension or centrifugal rotation.<\/p>\n<hr \/>\n<h2 id=\"weight\">Pallet Weight Verification Against Turntable Capacity<\/h2>\n<p>Structural capacity verification follows the fundamental payload calculation:<\/p>\n<p><code>Pallet Total Weight = (Bags per Layer &times; Number of Layers &times; Bag Weight) + Tare Pallet Weight<\/code><\/p>\n<p>For a standard working example with 5 bags per layer, 8 layers, and 25 kg bags:<\/p>\n<ul>\n<li><strong>Total bags per pallet:<\/strong> 5 \u00d7 8 = 40 bags<\/li>\n<li><strong>Product payload:<\/strong> 40 \u00d7 25 kg = 1,000 kg<\/li>\n<li><strong>Turntable assessment:<\/strong> 1,000 kg product + \u2248 30 kg empty wooden pallet = 1,030 kg, well within the 2,000 kg machine rating.<\/li>\n<\/ul>\n<p>When palletizing dense products\u2014such as 50 kg bags stacked in the same 40-bag array\u2014the product mass alone reaches 2,000 kg. Adding dynamic safety allowances and pallet tare pushes total static weight past baseline limits, making the <strong>2,500\u20133,000 kg heavy-duty turntable option<\/strong> the correct engineering choice.<\/p>\n<hr \/>\n<h2 id=\"takt\">Palletizer-to-Wrapper Takt Time Synchronization<\/h2>\n<p>Line throughput is governed by the robotic palletizing takt:<\/p>\n<p><code>Pallet Build Time = Bags per Pallet &divide; Infeed Bag Rate<\/code><\/p>\n<p>At an infeed rate of 10 bags\/min for a 40-bag stack, pallet build time equals 4.0 minutes (240 s). The automated wrapper must complete positioning, stretch wrapping, and discharge within this window:<\/p>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Process Step<\/th>\n<th style=\"text-align: left\">Sub-Cycle Duration (Engineered Profile)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\">Infeed Conveying onto Turntable<\/td>\n<td style=\"text-align: left\">20 s<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Multi-Layer Wrapping Cycle (30 revolutions)<\/td>\n<td style=\"text-align: left\">150 s (at 12 rpm operational speed)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Pneumatic Film Clamp, Cut, and Wipe<\/td>\n<td style=\"text-align: left\">10 s<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Finished Pallet Conveying to Discharge Buffer<\/td>\n<td style=\"text-align: left\">20 s<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Total Wrapper Cycle Time<\/strong><\/td>\n<td style=\"text-align: left\"><strong>200 s (Leaves 40 s buffer within the 240 s takt)<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>The 40 s margin allows programming extra reinforcement wraps at the pallet base, or running the turntable at lower rotational speeds for delicate products.<\/p>\n<p><em>Centrifugal Acceleration Note<\/em>: Free-flowing powders or aerated materials can bulge under tangential forces when spun at 12 rpm. For tall or fluid loads, engineers derate rotation to 6\u20138 rpm with controlled acceleration ramps (S-curves), using the cycle time buffer to preserve line throughput.<\/p>\n<hr \/>\n<h2 id=\"film\">Film Consumption Calculation at 200% Pre-Stretch<\/h2>\n<p>For a standard 1,200 mm \u00d7 1,000 mm ISO pallet stacked 1,500 mm high requiring 20 turntable revolutions:<\/p>\n<ul>\n<li><strong>Perimeter per revolution:<\/strong> <code>2 &times; (1.2 m + 1.0 m) = 4.4 m<\/code><\/li>\n<li><strong>Applied film length on the pallet:<\/strong> <code>20 &times; 4.4 m = 88.0 m<\/code><\/li>\n<li><strong>Power pre-stretch yield factor:<\/strong> At 200% pre-stretch, 1.0 m of virgin film elongates to 3.0 m <code>(1 + 2.0 = 3.0)<\/code><\/li>\n<li><strong>Linear film drawn from the roll:<\/strong> <code>88.0 m &divide; 3.0 &asymp; 29.3 m<\/code><\/li>\n<\/ul>\n<p>Powered pre-stretch carriages maximize film yield while tension-isolating the roll from the load, securing the bag corners without crushing bag gussets.<\/p>\n<hr \/>\n<h2 id=\"checklist\">System Selection Checklist<\/h2>\n<ol>\n<li><strong>Bag Parameters<\/strong>: Weight range, outer dimensions, bag material (poly, paper, woven), and incoming production rate (bags\/min).<\/li>\n<li><strong>Pallet Dimensions &amp; Patterns<\/strong>: Pallet footprint, overhang allowances, and interlock stacking arrangement.<\/li>\n<li><strong>Height &amp; Total Payload<\/strong>: Maximum pallet height, top-of-bag profile, and gross pallet weight including timber tare.<\/li>\n<li><strong>Load Stability Options<\/strong>: Evaluation of pneumatic top platen for slick or low-density bulk products.<\/li>\n<li><strong>Automation Degree<\/strong>: Pneumatic clamp, hot-wire\/mechanical cut, and wipe arm for true lights-out operation.<\/li>\n<li><strong>Conveyor Alignment<\/strong>: Roller pitch, chain drive specifications, and floor layout interfaces.<\/li>\n<\/ol>\n<hr \/>\n<h2 id=\"safety\">Safety and Compliance Standards<\/h2>\n<p>System engineering complies with international machinery directives and harmonized packaging safety standards:<\/p>\n<ul>\n<li><strong>EN 415-6<\/strong>: Safety requirements for pallet wrapping and stretch packaging machines.<\/li>\n<li><strong>EN ISO 12100:2010<\/strong>: General principles for design, risk assessment, and risk reduction.<\/li>\n<li><strong>EN 60204-1<\/strong>: Electrical equipment of industrial machines.<\/li>\n<li><strong>EN ISO 10218-2<\/strong>: Safety requirements for industrial robot integration and cell guarding.<\/li>\n<\/ul>\n<p>Both robotic and wrapping zones are protected by safety interlocked fencing. Conveyor ingress and egress apertures are safeguarded with optical light curtains equipped with pallet muting sensors, allowing unit loads to pass while triggering an emergency stop if unauthorized personnel enter the hazardous motion area.<\/p>\n<hr \/>\n<h2 id=\"faq\">Engineering FAQ<\/h2>\n<p><strong>Q: Does the pallet require forklift handling between the robot palletizer and the stretch wrapper?<\/strong><br \/>\nA: No. Heavy-duty powered roller conveyors interface directly with the turntable conveyor, automatically transferring the pallet without manual forklift intervention.<\/p>\n<p><strong>Q: What is the maximum load rating of the turntable?<\/strong><br \/>\nA: Standard machines are rated for 2,000 kg. Upgraded models accommodate payloads of 2,500 kg to 3,000 kg.<\/p>\n<p><strong>Q: How are loose, slippery, or lightly filled bags kept from sliding off during wrapping?<\/strong><br \/>\nA: An integrated pneumatic top platen applies downward vertical holding force to stabilize the top layers throughout turntable acceleration and initial wrapping.<\/p>\n<p><strong>Q: Can the film attachment and cut operations run without manual intervention?<\/strong><br \/>\nA: Yes. The optional pneumatic clamp, cut, and wipe unit grips the film at cycle start, cuts it after the cycle finishes, and smooths the tail against the pallet automatically.<\/p>\n<p><strong>Q: What maximum wrapped load height can the machine accommodate?<\/strong><br \/>\nA: Standard vertical mast clearance handles up to 2,400 mm; an extended mast configuration wraps loads up to 2,800 mm.<\/p>\n<hr \/>\n<h2 id=\"next-step\">Next Step and Proposal Inquiries<\/h2>\n<ol>\n<li><strong>Submit Line Specifications<\/strong>: Send bag dimensions, individual weight, cycle rate (bags\/min), and pallet layout requirements to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Receive 24-Hour Technical Proposal<\/strong>: Obtain an engineered equipment layout, conveyor integration scheme, and quotation configured to your packaging floor space.<\/li>\n<\/ol>\n<hr \/>\n<h2 id=\"related\">Related Technical Reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Automatic-pallet-wrapping-machine\/pallet-wrapping-machine-B200.html\">Automatic Pallet Stretch Wrapping Machine B200 (Product Overview)<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/inline-turntable-pallet-wrapper\/\">Inline Turntable Pallet Wrapper Systems<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/online-pallet-wrapper-with-top-press\/\">Online Pallet Wrapper With Pneumatic Top Press<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/fully-automatic-pallet-wrapping-machinery-line\/\">Fully Automatic Pallet Wrapping Machinery Line Integration<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/turntable-stretch-wrapper-b200\/\">Turntable Stretch Wrapper B200 Engineering Specifications<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automatic-pallet-stretch-wrapping-machine-with-film-cutter\/\">Automatic Pallet Stretch Wrapper with Film Clamp and Cutter<\/a><\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"sources\">Sources and Documentation<\/h2>\n<ul>\n<li>Wrapper Specifications and Options: <a href=\"https:\/\/www.fhopepack.com\/Automatic-pallet-wrapping-machine\/pallet-wrapping-machine-B200.html\">FHOPE Automatic Pallet Stretch Wrapping Machine B200 Product Page<\/a><\/li>\n<li>Film Physical Properties: <a href=\"https:\/\/www.fhopepack.com\/Automatic-pallet-wrapping-machine\/pallet-wrapping-machine-B100.html\">FHOPE B100 Product Documentation<\/a><\/li>\n<li>Packaging Line Automation: <a href=\"https:\/\/www.youtube.com\/watch?v=IwTTxUW7v6I\">Robot Palletizer With Turntable Stretch Wrapper Operational Demonstration<\/a><\/li>\n<li>Application Engineering Reference: FHOPE Systems Integration Data (Record 199)<\/li>\n<li>Harmonized Safety Standards: EN 415-6, EN ISO 12100:2010, EN 60204-1, EN ISO 10218-2<\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-24<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary At the end of a bagging line, a robotic palletizer stacks bagged products while an integrated powered roller conveyor transfers the finished pallet directly onto an inline turntable stretch wrapper \u2014 eliminating intermediate [&hellip;]<\/p>","protected":false},"author":1,"featured_media":2353,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Automatic Palletizer and Turntable Stretch Wrapper | FHOPE","_seopress_titles_desc":"A robot palletizer feeding an inline turntable stretch wrapper for bag pallets: stacking patterns, top press, takt balance, load weight and film at 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