{"id":1976,"date":"2020-01-02T06:51:46","date_gmt":"2020-01-02T06:51:46","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=1976"},"modified":"2026-11-08T04:04:21","modified_gmt":"2026-11-08T04:04:21","slug":"hose-coil-wrapping-machine-fph-300","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/hose-coil-wrapping-machine-fph-300\/","title":{"rendered":"Hose Coil Stretch Wrapping Machine"},"content":{"rendered":"<p>Extruded garden hoses, corrugated conduits, and pneumatic tubes retain high elastic memory after coiling. Conventional steel strapping or tape concentrates radial pressure on single contact points, which crushes corrugated ribs and leaves outer coils loose. Manual wrapping cannot match continuous extrusion lines, and loose wraps cause friction scuffing during transit. <\/p>\n<p><strong>Eye-through orbital stretch wrapping seals hose coils by driving clear LLDPE film through the open core and across the outer circumference. Infinitely adjustable orbital ring speeds up to 120 r\/min combine with dual support rollers to produce uniform helical overlap, delivering rigid coil containment and dust-tight protection in a 23 to 35 second cycle.<\/strong><\/p>\n<blockquote>\n<p><strong>Executive Summary<\/strong>\nThe FPH-300N hose coil stretch wrapping machine is an orbital eye-through packaging system engineered for flexible garden hoses, corrugated conduits, and extruded plastic tubes. Supporting coils from 10 to 100 kg on dual motor-driven polyurethane rollers (eye-vertical orientation), the system drives an orbital wrapping ring at infinitely adjustable speeds up to 120 r\/min via VFD control. It completes a tight, dust-tight, and moisture-resistant wrap cycle in 23 to 35 seconds. Below is the technical specification, an empirical cycle-time calculation model, and compliance guidelines under EN 415-10.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/oQQJtuG4lrU\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<hr \/>\n<p>I have spent over 15 years engineering coil packaging stations for extrusion plants. In this guide, I break down why eye-through kinematics protect coiled stock, how to calculate ring turns and cycle times, and how to configure the machine for your plant layout.<\/p>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#why\">Why do hose coils need eye-through orbital film wrapping?<\/a><\/li>\n<li><a href=\"#how\">How do the ring and rollers wrap a coil, step by step?<\/a><\/li>\n<li><a href=\"#specs\">What are the FPH-300N specifications?<\/a><\/li>\n<li><a href=\"#example\">How many ring turns does a coil need, and how long does it take?<\/a><\/li>\n<li><a href=\"#options\">Which add-on modules remove handling bottlenecks?<\/a><\/li>\n<li><a href=\"#selection-checklist\">What data should you send before sizing?<\/a><\/li>\n<li><a href=\"#safety\">How is the machine guarded, and which standards apply?<\/a><\/li>\n<li><a href=\"#engineering-faq\">What else do buyers ask about hose coil wrapping?<\/a><\/li>\n<li><a href=\"#next-step\">What are the next engineering steps?<\/a><\/li>\n<li><a href=\"#related-reading\">Related Reading<\/a><\/li>\n<li><a href=\"#sources\">Reference Standards and Technical Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"why\">Why do hose coils need eye-through orbital film wrapping?<\/h2>\n<p><strong>Hose coils require eye-through orbital wrapping because point-contact banding deforms plastic walls, while helical film encapsulation distributes holding tension across the entire circumference. The continuous film web seals the core, preserves round coil geometry against spring-back forces, and provides complete surface shielding against warehouse dust, grease, and moisture ingress.<\/strong><\/p>\n<p>Extruded garden hoses, corrugated electrical conduits, and industrial pneumatic tubes retain high elastic memory after coiling. Conventional strapping or manual tape banding concentrates radial stress on single points. This causes outer-layer deformation, coil unwrapping, and transit scuffing inside corrugated boxes.<\/p>\n<p>Orbital eye-through stretch wrapping solves this structural issue by applying continuous helical wraps through the coil core (eye) and around the outer circumference. This creates uniform, multi-directional containment that preserves circular geometry, prevents turn dislocation, and seals the product against ambient dust and moisture. Clear LLDPE stretch film maintains full brand and color visibility on retail display racks while reducing manual packaging labor on high-output extrusion lines.<\/p>\n<h2 id=\"how\">How do the ring and rollers wrap a coil, step by step?<\/h2>\n<p><strong>The system wraps a coil by coordinating two motorized axes: an orbital ring rotating through the coil eye and dual base rollers turning the coil on its horizontal axis. The ratio between ring rotation and roller surface speed establishes the exact helical film pitch and overlap without manual operator intervention.<\/strong><\/p>\n<ol>\n<li><strong>Part Positioning and Loading:<\/strong> The operator loads the strapped coil onto dual polyurethane-coated drive rollers. The coil is positioned in an eye-vertical orientation with its core aligned through the center opening of the stationary cast-aluminum ring frame.<\/li>\n<li><strong>Cycle Initiation and Safety Interlock:<\/strong> Closing the perimeter yellow interlocked safety mesh guard arms the system. The operator initiates the cycle via the remote console or pedal switch.<\/li>\n<li><strong>Synchronized Helical Wrapping:<\/strong> The orbital ring rotates the film dispenser through the open center of the coil and around its cross-section. Simultaneously, the bottom support rollers rotate the coil around its horizontal centerline. The coordinated velocity ratio between ring rotation (RPM) and roller surface speed (m\/min) establishes the precise helical film pitch and overlap percentage.<\/li>\n<li><strong>Ring Home-Position Reset:<\/strong> Upon reaching the preset wrap count or limit switch target, the VFD brings the orbital ring to a smooth deceleration stop at the designated 12-o&#8217;clock loading position. The operator unlatches the guard and offloads the fully encapsulated coil.<\/li>\n<\/ol>\n<h2 id=\"specs\">What are the FPH-300N specifications?<\/h2>\n<p>Machine selection depends strictly on the physical coil envelope and package mass rather than line speed alone. The FPH-300N handles light to medium extruded profiles up to 100 kg.<\/p>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Technical Parameter<\/th>\n<th style=\"text-align: left\">Specification \/ Tolerance Range<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\">Inner Diameter (ID) Range<\/td>\n<td style=\"text-align: left\">\u03a6300\u2013700 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Outer Diameter (OD) Range<\/td>\n<td style=\"text-align: left\">\u03a6500\u20131,000 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Coil Axial Width<\/td>\n<td style=\"text-align: left\">100\u2013300 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Maximum Weight Capacity<\/td>\n<td style=\"text-align: left\">10\u2013100 kg<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Packaging Cycle Duration<\/td>\n<td style=\"text-align: left\">23\u201335 s per coil (parameter dependent)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Maximum Ring Speed<\/td>\n<td style=\"text-align: left\">Up to 120 r\/min (inverter controlled via VFD)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Film Overlap Adjustment<\/td>\n<td style=\"text-align: left\">10% to 90% (programmable via speed ratio)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Film Material Specifications<\/td>\n<td style=\"text-align: left\">LLDPE Stretch Film: OD 100\u2013180 mm, ID 50 mm, Width 90\u2013100 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Alternative Material Compatibility<\/td>\n<td style=\"text-align: left\">Crepe paper, woven HDPE tape, or VCI film<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Total Drive Power<\/td>\n<td style=\"text-align: left\">1.9 kW<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Electrical Configuration<\/td>\n<td style=\"text-align: left\">380 V \/ 60 Hz \/ 3-Phase (Custom voltages available)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>A friction brake assembly on the high-speed film carriage ensures uniform unwinding tension without ballooning or web tearing.<\/p>\n<h2 id=\"example\">How many ring turns does a coil need, and how long does it take?<\/h2>\n<p><strong>A standard coil measuring OD 800 mm, ID 400 mm, and 200 mm width requires exactly 51 ring revolutions to achieve 50% outer film overlap. At a standard production speed of 120 r\/min, pure wrapping time is 25.5 seconds, consuming 40.8 meters of unstretched film.<\/strong><\/p>\n<p>Consider a standard industrial hose coil with the following dimensions: <strong>OD = 800 mm<\/strong>, <strong>ID = 400 mm<\/strong>, and <strong>Width (W) = 200 mm<\/strong>. The packaging recipe specifies a <strong>100 mm film roll width<\/strong> with a <strong>50% overlap at the outer circumference<\/strong>.<\/p>\n<h3>1. Ring Revolutions per Cycle<\/h3>\n<ul>\n<li>Outer circumference = \u03c0 \u00d7 OD = 3.1416 \u00d7 800 mm = 2,513 mm.<\/li>\n<li>At 50% overlap, the effective film advance per ring revolution is:\n<code>Advance = 100 mm &times; (1 &minus; 0.50) = 50 mm\/rev<\/code>.<\/li>\n<li>Total revolutions required = <code>2,513 mm &divide; 50 mm\/rev = 50.3 revolutions<\/code>.\nRounding up to ensure complete closure yields <strong>51 ring turns<\/strong>.<\/li>\n<\/ul>\n<h3>2. Pure Wrapping Cycle Time<\/h3>\n<ul>\n<li>At a conservative VFD production speed of <strong>120 r\/min<\/strong> (2.0 rev\/s):\n<code>Cycle Time = 51 rev &divide; 120 r\/min = 0.425 minutes &asymp; 25.5 seconds<\/code>.\nThis aligns with the 23\u201335 second specification window.<\/li>\n<\/ul>\n<h3>3. Film Overlap Distribution at the Core<\/h3>\n<p>Because the inner circumference is smaller (<code>&pi; &times; 400 mm = 1,257 mm<\/code>), the effective advance per turn across the coil eye is:\n<code>Advance_eye = 50 mm &times; (400 &divide; 800) = 25 mm\/rev<\/code>.\nThe resulting overlap at the eye is:\n<code>Overlap_eye = (1 &minus; 25 mm &divide; 100 mm) &times; 100% = 75%<\/code>.\nThis structural variance creates a naturally reinforced core that prevents coil collapse during stacking.<\/p>\n<h3>4. Unstretched Film Consumption<\/h3>\n<ul>\n<li>Cross-sectional perimeter = <code>2 &times; (Width + Radial Thickness) = 2 &times; [200 + (800 &minus; 400) &divide; 2] = 800 mm (0.8 m)<\/code>.<\/li>\n<li>Total film linear consumption per coil = <code>51 turns &times; 0.8 m = 40.8 meters<\/code> (prior to pre-stretch elongation).<\/li>\n<\/ul>\n<h3>5. Practical Throughput per Hour<\/h3>\n<p>Assuming an average manual loading, tail-tacking, and unloading time of <strong>15 seconds<\/strong> per coil:\n<code>Total Cycle Duration = 25.5 s (wrap) + 15 s (handling) = 40.5 seconds<\/code>.\n<code>Theoretical Capacity = 3,600 s\/h &divide; 40.5 s\/coil &asymp; 88 coils\/hour<\/code>.<\/p>\n<h2 id=\"options\">Which add-on modules remove handling bottlenecks?<\/h2>\n<p>To eliminate handling bottlenecks on continuous extrusion lines, the FPH-300N can be equipped with modular field upgrades:<\/p>\n<ul>\n<li><strong>Pneumatic Cut-and-Clamp System:<\/strong> Automatically grips and hot-cuts the film tail at cycle completion, keeping the operator away from the rotating ring.<\/li>\n<li><strong>Synchronized Logo Tape Applicator:<\/strong> Feeds printed identification tape under the outer stretch film layer for branding and anti-counterfeiting.<\/li>\n<li><strong>Category 4 Safety Light Curtains:<\/strong> Replaces manual mesh swing doors with optical safety barriers for unhindered overhead crane loading.<\/li>\n<li><strong>In-Line Driven Conveyor Integration:<\/strong> Replaces manual offloading with motorized indexing rollers for fully automated coiler-to-palletizer transfer.<\/li>\n<\/ul>\n<p>When you add automatic cutting and conveyors, the physical layout changes. You must establish updated perimeter guarding boundaries before final commissioning.<\/p>\n<h2 id=\"selection-checklist\">What data should you send before sizing?<\/h2>\n<p>To confirm machine sizing and ring clearance, provide our engineering department with:<\/p>\n<ol>\n<li><strong>Dimensional Envelope:<\/strong> Minimum and maximum Coil ID, OD, and Width (axial height).<\/li>\n<li><strong>Payload Specifications:<\/strong> Minimum and maximum coil weights (kg).<\/li>\n<li><strong>Product Surface Characteristics:<\/strong> Smooth wall, corrugated spiral, or braided rubber.<\/li>\n<li><strong>Packaging Substrate:<\/strong> LLDPE stretch film, VCI anti-corrosion film, or reinforced crepe paper.<\/li>\n<li><strong>Target Line Rate:<\/strong> Coils per hour produced by upstream coilers or winders.<\/li>\n<li><strong>Electrical Standards:<\/strong> Plant line voltage, frequency, and local control voltage requirements.<\/li>\n<\/ol>\n<h2 id=\"safety\">How is the machine guarded, and which standards apply?<\/h2>\n<p>The FPH-300N is engineered in compliance with <strong>EN 415-10<\/strong> (Safety of Packaging Machines) and risk assessed to <strong>ISO 12100<\/strong>:<\/p>\n<ul>\n<li><strong>Physical Guarding:<\/strong> Heavy-gauge yellow wire-mesh guard enclosures eliminate accidental operator contact with the high-speed orbital ring and roller pinch points.<\/li>\n<li><strong>Interlocked Access:<\/strong> Guard doors feature positive-break safety interlock switches that enforce machine stopping if the enclosure is breached during operation.<\/li>\n<li><strong>Deceleration Profile:<\/strong> VFD braking units prevent free-wheeling ring run-out in the event of emergency stop (E-stop) activation or power interruption.<\/li>\n<li><strong>Workpiece Stability:<\/strong> Dual polyurethane side guide rollers prevent tall, narrow coils from tilting or dislodging during high-speed rotation.<\/li>\n<\/ul>\n<h2 id=\"engineering-faq\">What else do buyers ask about hose coil wrapping?<\/h2>\n<p><strong>Q: Can the FPH-300N accommodate heavy wire coils or rigid steel pipes?<\/strong>\nA: The standard FPH-300N chassis is optimized for coils up to 100 kg. For heavy copper tubing, steel wire, or large HDPE pipe bundles, refer to our heavy-duty FPH-400 and FPH-500 series featuring structural channel frames and dual-chain ring drives.<\/p>\n<p><strong>Q: Why does film buildup occur primarily inside the coil eye?<\/strong>\nA: Because the inner circumference is smaller than the outer circumference, the orbital ring deposits an identical number of film layers across a shorter perimeter. This creates a higher overlap ratio (e.g., 75% ID vs. 50% OD), reinforcing the core.<\/p>\n<p><strong>Q: Is the machine compatible with non-stretch paper wrapping?<\/strong>\nA: Yes. By replacing the stretch film carriage with our constant-tension paper unwinding spindle, the machine operates with crepe paper, HDPE woven wrap, or micro-perforated VCI rust-inhibiting paper.<\/p>\n<p><strong>Q: Which harmonized standards govern CE certification for this system?<\/strong>\nA: The equipment complies with Machinery Directive 2006\/42\/EC, utilizing EN 415-10 for packaging machinery mechanical safety and EN 60204-1 for electrical equipment.<\/p>\n<h2 id=\"next-step\">What are the next engineering steps?<\/h2>\n<p>Apply this engineering decision formula to verify your packaging station:<\/p>\n<ul>\n<li>If your product weight is <strong>\u2264100 kg<\/strong> with an <strong>ID of \u03a6300\u2013700 mm<\/strong> and <strong>OD of \u03a6500\u20131,000 mm<\/strong>, configure the <strong>FPH-300N<\/strong> orbital wrapping station.<\/li>\n<li>If your product consists of <strong>heavy copper tubing, steel wire, or large HDPE pipe bundles<\/strong>, select the structural <strong>FPH-400 or FPH-500 series<\/strong>.<\/li>\n<li>If your line requires <strong>continuous hands-free operation<\/strong>, integrate the <strong>pneumatic cut-and-clamp unit and motorized indexing conveyors<\/strong>.<\/li>\n<\/ul>\n<p>To start your project implementation:<\/p>\n<ol>\n<li><strong>Submit Application Data:<\/strong> Forward your maximum and minimum coil dimensions, coil weights, and required line speeds to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Technical Feasibility Proposal:<\/strong> Our engineering team returns a formal technical quotation with ring diameter clearances <strong>within 24 hours<\/strong>.<\/li>\n<li><strong>Integration Drawing:<\/strong> We supply certified 2D\/3D CAD layout drawings to integrate the wrapping station directly into your extrusion or coiling line.<\/li>\n<\/ol>\n<p>Explore complete system configurations and custom options at <a href=\"https:\/\/www.fhopepack.com\/\">www.fhopepack.com<\/a>.<\/p>\n<h2 id=\"related-reading\">Related Reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Hose-packaging-machine\/Hose-wrapping-machine-FPH-300.html\">FPH-300 Hose Coil Wrapping Machine Overview<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Hose-packaging-machine\/Hose-coiling-and-strapping-machine.html\">Automatic Hose Coiling and Strapping Integration Line<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/hose-coilcable-coil-wrapping-machine-and-pallet-wrapper\/\">Hose Coil, Cable Coil Wrapping Machine and Pallet Wrapper Systems<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/steel-wire-coil-wrapping-machine-wire-coil-packing-solution\/\">Heavy Steel Wire Coil Orbital Wrapping Solutions<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/hose-wrapping-machine-hdpe-pipe-coil-packing-machines\/\">Hose Wrapping Machine Solutions for HDPE Pipe Coils<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/hose-wrapping-machinecopper-tube-and-pipe-packing-machines-for-steel\/\">Orbital Tube Packing Solutions for Copper Tube and Extrusions<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Reference Standards and Technical Sources<\/h2>\n<ul>\n<li>Technical Specifications: FHOPEpack FPH-300 Industrial Series Hose Wrapping Systems<\/li>\n<li>Machine Demonstration Video: <a href=\"https:\/\/www.fhopepack.com\/videos\/\">FHOPE Hose Coil Orbital Wrapping Machine Demonstration<\/a><\/li>\n<li>Kinematics and Film Calculations: FHOPE Mechanical Design Whitepaper (Coil Packaging Division)<\/li>\n<li>Safety Harmonized Standards: EN 415-10:2014 (Packaging Machines Safety); ISO 12100:2010 (Safety of Machinery &#8211; General Principles for Design); EN 60204-1 (Electrical Safety)<\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-17<\/p>","protected":false},"excerpt":{"rendered":"<p>Extruded garden hoses, corrugated conduits, and pneumatic tubes retain high elastic memory after coiling. Conventional steel strapping or tape concentrates radial pressure on single contact points, which crushes corrugated ribs and leaves outer coils loose. [&hellip;]<\/p>","protected":false},"author":1,"featured_media":2703,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Hose Coil Stretch Wrapping Machine FPH-300N | FHOPE","_seopress_titles_desc":"Our FPH-300N wraps hose and tube coils of 500 to 1,000 mm OD through the eye at up to 120 r\/min, in 23 to 35 s per coil. 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