{"id":181,"date":"2018-04-17T09:26:42","date_gmt":"2018-04-17T09:26:42","guid":{"rendered":"http:\/\/www.fhopepack.com\/videos\/?p=181"},"modified":"2026-10-26T11:28:31","modified_gmt":"2026-10-26T11:28:31","slug":"automatic-pallet-stretch-wrapping-machine-with-film-cutter","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/automatic-pallet-stretch-wrapping-machine-with-film-cutter\/","title":{"rendered":"Automatic Pallet Stretch Wrapping Machine with Film Cutter: Clamp, Cut and Wipe"},"content":{"rendered":"<blockquote>\n<p><strong>Executive Summary<\/strong><br \/>\nAn automatic turntable stretch wrapper only eliminates manual intervention if it reliably manages the film tail. The B100 achieves fully unmanned operation through an integrated pneumatic clamp-cut-wipe mechanism: mechanical scissors clamp the film tail prior to turntable rotation, an impulse heating wire severs the film at cycle completion, and a resilient wiping brush seals the tail firmly against the pallet face. Engineered for continuous industrial duty, the B100 processes pallet loads up to <strong>1,800 kg<\/strong> (with a <strong>2,000 kg<\/strong> structural safety margin) at a throughput of <strong>24+ loads per hour<\/strong>, featuring a powered pre-stretch carriage calibrated at 250% standard (100%\u2013300% adjustable).<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/lyFCTxde_DY\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<hr \/>\n<h2>Table of Contents<\/h2>\n<ul>\n<li><a href=\"#cycle\">The Clamp, Wrap, Cut and Wipe Sequence<\/a><\/li>\n<li><a href=\"#film-cutter\">How the Automatic Film Cutter Changes Packaging Workflows<\/a><\/li>\n<li><a href=\"#pre-stretch\">Powered Pre-Stretch Ratio and Film Consumption Calculation<\/a><\/li>\n<li><a href=\"#turntable\">Turntable Dynamics and Carriage Elevation Parameters<\/a><\/li>\n<li><a href=\"#controls\">PLC Control System and Wrap Program Architecture<\/a><\/li>\n<li><a href=\"#utilities-and-safety\">Utilities, Pneumatic Requirements, and Machinery Safety Standards<\/a><\/li>\n<li><a href=\"#selection-checklist\">Engineering Selection Checklist<\/a><\/li>\n<li><a href=\"#engineering-faq\">Technical FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next Step and Rapid Proposal Protocol<\/a><\/li>\n<li><a href=\"#related-reading\">Related Systems<\/a><\/li>\n<li><a href=\"#sources\">References and Normative Standards<\/a><\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"cycle\">The Clamp, Wrap, Cut and Wipe Sequence<\/h2>\n<p>The primary failure point of entry-level stretch wrappers is film-tail unraveling during transport. The B100 resolves this through an edge-mounted pneumatic mechanical hand that executes four coordinated steps:<\/p>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Step<\/th>\n<th style=\"text-align: left\">Mechanism<\/th>\n<th style=\"text-align: left\">Engineering Action<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>Clamp<\/strong><\/td>\n<td style=\"text-align: left\">Pneumatic Scissor Gripper<\/td>\n<td style=\"text-align: left\">Secures the film leading edge against the turntable perimeter before rotation begins, eliminating manual tie-off.<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Wrap<\/strong><\/td>\n<td style=\"text-align: left\">Powered Roller Turntable<\/td>\n<td style=\"text-align: left\">Accelerates smoothly under VFD control, wrapping the unitized load to preset recipes.<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Cut<\/strong><\/td>\n<td style=\"text-align: left\">Impulse Hot-Wire Element<\/td>\n<td style=\"text-align: left\">An electrical impulse heats the cutting wire instantly upon cycle completion, cleanly separating the web.<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Wipe<\/strong><\/td>\n<td style=\"text-align: left\">High-Density Brush Arm<\/td>\n<td style=\"text-align: left\">Pivots dynamically against the rotating load face, smoothing and tacking the film tail onto the palletized carton surface.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>The clamping assembly retains the film tail after the wipe phase, locking the film in position so the system is immediately primed for the subsequent pallet without operator reloading.<\/p>\n<figure>\n<img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.fhopepack.com\/uploads\/Stretch-wrapper\/Automatic-wrapping\/B100\/Automatic%20stretch%20wrapping%20machine.jpg\" alt=\"B100 automatic pallet stretch wrapping machine with turntable roller conveyor\" width=\"500\" height=\"500\" class=\"skip-lazy\">\n<figcaption><strong>B100 automatic pallet wrapper.<\/strong> Motorized turntable roller conveyor with integrated film clamp, cut, and wipe station.<\/figcaption>\n<\/figure>\n<hr \/>\n<h2 id=\"film-cutter\">How the Automatic Film Cutter Changes Packaging Workflows<\/h2>\n<p>In conventional semi-automatic wrapping operations, the forklift operator dismounts twice per pallet: once to tie the film to the bottom pallet block, and once to slice the web with an open knife and press the film tail. <\/p>\n<p>The B100 automates both operations through mechanical integration:<\/p>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Engineering Subsystem<\/th>\n<th style=\"text-align: left\">B100 Technical Specification<\/th>\n<th style=\"text-align: left\">Operational Benefit<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>Film Clamping<\/strong><\/td>\n<td style=\"text-align: left\">Dual-jaw mechanical scissor gripper<\/td>\n<td style=\"text-align: left\">Zero manual film attachment; slip-free start<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Cutting Method<\/strong><\/td>\n<td style=\"text-align: left\">Controlled impulse heating wire<\/td>\n<td style=\"text-align: left\">Clean, wear-free cut on cast or blown LLDPE<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Tail Finishing<\/strong><\/td>\n<td style=\"text-align: left\">Flexible brush with pneumatic stroke<\/td>\n<td style=\"text-align: left\">Secure film adhesion without manual pressing<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Positioning Sensing<\/strong><\/td>\n<td style=\"text-align: left\">Turntable home-position proximity switch<\/td>\n<td style=\"text-align: left\">Precision mechanical synchronization<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Cycle Readiness<\/strong><\/td>\n<td style=\"text-align: left\">Automatic retention of primary film tail<\/td>\n<td style=\"text-align: left\">Forklift operators remain seated<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>When paired with upstream and downstream conveyor spurs, the forklift driver deposits the pallet and departs immediately. The machine completes the wrapping, cuts the film, tacks the tail, and signals the outfeed conveyor. <\/p>\n<p><em>Maintenance Protocol<\/em>: The heating wire and pneumatic cylinders require standard preventive maintenance checks. Ensure replacement nichrome heating elements are in stock, and verify incoming compressed air is treated with an FRL (Filter-Regulator-Lubricator) set within <strong>0.6\u20130.8 MPa (6\u20138 bar)<\/strong>.<\/p>\n<hr \/>\n<h2 id=\"pre-stretch\">Powered Pre-Stretch Ratio and Film Consumption Calculation<\/h2>\n<p>The B100 features a powered pre-stretch film carriage driven by an independent 0.37 kW gear motor. By routing the film between two rollers geared at differential surface velocities, the film is elongated prior to application.<\/p>\n<p>Standard pre-stretch is fixed at <strong>250%<\/strong> (1 m of master roll film yields 3.5 m applied film). Ratios of 100% to 300% are available via optional gear pairs.<\/p>\n<h3>Film Consumption Calculation<\/h3>\n<p>For a standard European\/Australian pallet (<strong>1,200 mm \u00d7 1,000 mm<\/strong>) wrapped with <strong>15 revolutions<\/strong>:<\/p>\n<ul>\n<li>Load Perimeter: <code>2 &times; (1.2 m + 1.0 m) = 4.4 m<\/code><\/li>\n<li>Applied Film Length: <code>4.4 m &times; 15 wraps = 66 m<\/code><\/li>\n<li>Effective Master Roll Consumption: <code>66 m &divide; 3.5 = 18.86 m (~19 m)<\/code><\/li>\n<li>Yield per Standard 1,500 m Master Roll: <code>1,500 m &divide; 18.86 m &asymp; 79 pallets<\/code><\/li>\n<\/ul>\n<p><em>(Expressed in SEO-standard notation: Film Applied = Pallet Perimeter \u00d7 Total Wraps)<\/em><\/p>\n<p>Because pre-stretch occurs inside the carriage, film tension is decoupled from the load stability. Fragile, lightweight carton stacks that would collapse under traditional mechanical-brake tensioners remain perfectly intact.<\/p>\n<ul>\n<li>Consumable Specifications: 500 mm web width, 76 mm core diameter, 20\u201335 \u00b5m standard LLDPE film.<\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"turntable\">Turntable Dynamics and Carriage Elevation Parameters<\/h2>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Kinematic \/ Dimensional Parameter<\/th>\n<th style=\"text-align: left\">B100 Standard Metric<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>Rated Load Capacity<\/strong><\/td>\n<td style=\"text-align: left\">1,800 kg (2,000 kg structural frame design)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Throughput Speed<\/strong><\/td>\n<td style=\"text-align: left\">\u2265 24 pallets per hour (process dependent)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Turntable Disk Diameter<\/strong><\/td>\n<td style=\"text-align: left\">2,200 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Turntable Rotational Speed<\/strong><\/td>\n<td style=\"text-align: left\">0\u201312 RPM (VFD ramped soft-start \/ soft-stop)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Conveyor Top-of-Roller (TOR) Height<\/strong><\/td>\n<td style=\"text-align: left\">~400 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Carriage Vertical Speed<\/strong><\/td>\n<td style=\"text-align: left\">2.9 m\/min (smooth chain\/sprocket hoist)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Wrapping Layer Configuration<\/strong><\/td>\n<td style=\"text-align: left\">Top, Middle, Bottom independent (0\u201399 layers)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>The turntable assembly rotates on a heavy-duty ring-gear slew bearing, delivering high lateral stiffness under off-center loading. A photoelectric eye automatically scans pallet height up to 2,000 mm (expandable to 2,400 mm), eliminating the need to adjust height limits manually for varying SKU mixes.<\/p>\n<h3>Line Integration &amp; Cycle Budget<\/h3>\n<p>The Top-of-Roller (TOR) elevation of 400 mm acts as the master datum for integrating powered gravity or motorized roller conveyors. <\/p>\n<p><em>Cycle Time Breakdown<\/em>:<\/p>\n<ul>\n<li>Target Productivity: 24 pallets\/hour = <strong>150 seconds per pallet cycle<\/strong><\/li>\n<li>Active Rotation Time (15 turns @ 12 RPM): <strong>75 seconds<\/strong><\/li>\n<li>Automation Window (indexing, VFD acceleration, home positioning, hot-wire cutting, brush wipe): <strong>75 seconds<\/strong><\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"controls\">PLC Control System and Wrap Program Architecture<\/h2>\n<p>The electrical enclosure houses a dedicated programmable logic controller (PLC) coupled with an intuitive digital interface and industrial pushbuttons:<\/p>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Control Element<\/th>\n<th style=\"text-align: left\">Engineering Implementation<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>Core Architecture<\/strong><\/td>\n<td style=\"text-align: left\">Industrial PLC (Siemens \/ Mitsubishi compatible)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Operator Interface<\/strong><\/td>\n<td style=\"text-align: left\">Ergonomic pushbuttons + multi-parameter HMI<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Overlap Adjustment<\/strong><\/td>\n<td style=\"text-align: left\">Variable carriage speed control for pitch overlap<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Load Top Treatment<\/strong><\/td>\n<td style=\"text-align: left\">Selectable overwrap cycle or top-sheet pause program<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Production Tracking<\/strong><\/td>\n<td style=\"text-align: left\">Non-resettable master counter &amp; shift-resettable batch counters<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<hr \/>\n<h2 id=\"utilities-and-safety\">Utilities, Pneumatic Requirements, and Machinery Safety Standards<\/h2>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Utility Infrastructure<\/th>\n<th style=\"text-align: left\">Consumption \/ Technical Requirement<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>Electrical Supply<\/strong><\/td>\n<td style=\"text-align: left\">AC 380 V, 3-Phase, 50 Hz (Optional 220 V \/ 480 V, 60 Hz)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Turntable Drive Motor<\/strong><\/td>\n<td style=\"text-align: left\">0.75 kW AC Geared Motor<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Conveyor Roller Motor<\/strong><\/td>\n<td style=\"text-align: left\">0.75 kW Heavy-Duty Drive<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Carriage Elevator Motor<\/strong><\/td>\n<td style=\"text-align: left\">0.37 kW Brake Motor<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Pre-Stretch Roller Motor<\/strong><\/td>\n<td style=\"text-align: left\">0.37 kW Inverter-Rated Drive<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Compressed Air Supply<\/strong><\/td>\n<td style=\"text-align: left\">0.6\u20130.8 MPa (6\u20138 bar), ~1.0 NL\/cycle dry pneumatic air<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h3>Safety Compliance and Harmonized Standards<\/h3>\n<p>The machine conforms to the European Machinery Directive 2006\/42\/EC and international safety protocols:<\/p>\n<ul>\n<li><strong>EN 415-6:2013<\/strong>: Specific safety requirements for pallet stretch wrapping machines (Type C harmonized standard).<\/li>\n<li><strong>ISO 12100:2010<\/strong>: Comprehensive risk assessment and risk reduction methodology.<\/li>\n<li><strong>EN ISO 13849-1<\/strong>: Safety-related parts of control systems (SRP\/CS), covering emergency stop circuits, dual-channel E-stop buttons, and perimeter interlocks.<\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"selection-checklist\">Engineering Selection Checklist<\/h2>\n<p>Before issuing a Request for Quotation (RFQ), confirm your packaging line envelope against these critical constraints:<\/p>\n<ul>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> <strong>Pallet Profile<\/strong>: Maximum length \u00d7 width \u00d7 height (including pallet base) and minimum\/maximum gross weight.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> <strong>Throughput Target<\/strong>: Required continuous pallets per hour (peak shift demand).<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> <strong>Conveyor Interface<\/strong>: Standalone turntable or inline motorized conveyor integration (verify TOR datum at 400 mm).<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> <strong>Film Specification<\/strong>: Core diameter (76 mm standard), web width (500 mm), and film gauge (17\u201335 \u00b5m).<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> <strong>Pneumatic Supply<\/strong>: Dry plant air available at 0.6\u20130.8 MPa at the machine connection point.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> <strong>Top Protection<\/strong>: Standard open wrap versus top-sheet dispensing for dust\/rain protection.<\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"engineering-faq\">Technical FAQ<\/h2>\n<p><strong>Q: Does an operator need to tie or cut the film manually?<\/strong><br \/>\nA: No. The automated mechanical gripper clamps the film tail, an impulse heating element cleanly cuts it, and a brush wipes the tail flat against the load at the conclusion of every cycle.<\/p>\n<p><strong>Q: What is the continuous rated capacity of the B100?<\/strong><br \/>\nA: The standard cycle rate is 24 loads per hour minimum for standard 15-wrap programs, with a continuous load rating of 1,800 kg.<\/p>\n<p><strong>Q: How much stretch film is consumed per pallet?<\/strong><br \/>\nA: At the standard 250% pre-stretch setting, a 1,200 \u00d7 1,000 mm pallet wrapped with 15 rotations consumes approximately 19 meters of film from the master roll (expanding to 66 meters on the load).<\/p>\n<p><strong>Q: Can the turntable safely handle unstable loads?<\/strong><br \/>\nA: Yes. The powered pre-stretch carriage stretches the film between internal motorized rollers rather than against the load itself, preventing fragile or lightweight cartons from being pulled off center.<\/p>\n<p><strong>Q: What are the compressed air requirements?<\/strong><br \/>\nA: The machine requires clean, dry compressed air regulated between 0.6 and 0.8 MPa (6\u20138 bar), consuming approximately 1.0 NL per complete clamp-cut-wipe actuation.<\/p>\n<hr \/>\n<h2 id=\"next-step\">Next Step and Rapid Proposal Protocol<\/h2>\n<p>Optimize your downstream palletizing operations with an engineered proposal delivered within 48 hours:<\/p>\n<ol>\n<li><strong>Submit Layout &amp; Load Specs<\/strong>: Email your pallet dimensions (L \u00d7 W \u00d7 H), maximum payload weight, and required pallets-per-hour to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Receive Engineering Scope (48 Hours)<\/strong>: Our application team will return a customized proposal covering conveyor elevations, clamp-and-cut cycle times, and electrical integration options.<\/li>\n<li><strong>Line Integration Validation<\/strong>: Schedule a technical review with our packaging machinery team to confirm infeed\/outfeed conveyor heights and PLC communication handshakes.<\/li>\n<\/ol>\n<hr \/>\n<h2 id=\"related-reading\">Related Systems<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Automatic-pallet-wrapping-machine\/pallet-wrapping-machine-B100.html\">Automatic Pallet Wrapping Machine B100<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Automatic-pallet-wrapping-machine\/pallet-wrapping-machine-B200.html\">Automatic Heavy-Duty Stretch Wrapping Machine B200<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Automatic-pallet-wrapping-machine\/\">High-Speed Turntable Pallet Wrapping Systems<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automatic-turntable-pallet-wrapping-machine-line\/\">Video Demonstration: Turntable Pallet Wrapper with Automatic Film Clamp &amp; Cut<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/fully-automatic-pallet-wrapping-machinery-line\/\">Video Demonstration: Fully Automatic Pallet Packaging Automation Line<\/a><\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"sources\">References and Normative Standards<\/h2>\n<ul>\n<li>Technical Specifications: <a href=\"https:\/\/www.fhopepack.com\/Automatic-pallet-wrapping-machine\/pallet-wrapping-machine-B100.html\">FHOPE B100 Automatic Pallet Wrapper Engineering Data<\/a><\/li>\n<li>Machinery Safety: <a href=\"https:\/\/www.iso.org\/standard\/51528.html\">ISO 12100:2010 General Principles for Design &#8211; Risk Assessment<\/a><\/li>\n<li>Functional Safety: <a href=\"https:\/\/www.iso.org\/standard\/83615.html\">EN ISO 13849-1 Safety of Machinery &#8211; Safety-Related Parts of Control Systems<\/a><\/li>\n<li>Application Standard: <strong>EN 415-6:2013<\/strong> Safety of Packaging Machines \u2014 Part 6: Pallet Wrapping Machines<\/li>\n<\/ul>\n<p><strong>Last reviewed by Engineering:<\/strong> 2026-10-24<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive Summary An automatic turntable stretch wrapper only eliminates manual intervention if it reliably manages the film tail. The B100 achieves fully unmanned operation through an integrated pneumatic clamp-cut-wipe mechanism: mechanical scissors clamp the film [&hellip;]<\/p>","protected":false},"author":1,"featured_media":2355,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Automatic Pallet Wrapper with Film Cutter: Clamp, Cut, Wipe","_seopress_titles_desc":"How our automatic pallet stretch wrapper clamps, cuts and wipes the film without an operator, with pre-stretch, film per pallet and loads per 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