{"id":1735,"date":"2019-10-07T07:45:33","date_gmt":"2019-10-07T07:45:33","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=1735"},"modified":"2026-10-27T13:50:27","modified_gmt":"2026-10-27T13:50:27","slug":"fhope-r100-rotary-arm-pallet-wrapper-with-film-cutter","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/fhope-r100-rotary-arm-pallet-wrapper-with-film-cutter\/","title":{"rendered":"FHOPE-R100 Rotary Arm Pallet Wrapper"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong>\nThe R100 is our rotary arm pallet wrapper: the pallet stays stationary on the floor while a motorized arm carries the film roll carriage around the load. Engineered for unstable, ultra-light, or extremely heavy goods, our R100 handles pallet profiles up to 1,300 \u00d7 1,300 \u00d7 2,300 mm with an operational output of up to 35 pallets per hour, configured per project. The unit documented here includes our optional pneumatic automatic film clamp and cutting unit, which mechanically holds, severs, and secures the film tail at cycle completion; the standard R100 configuration utilizes manual film cutting.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/g4IKZWShbTw\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<hr \/>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#when-arm\">When a rotary arm beats a turntable<\/a><\/li>\n<li><a href=\"#specs\">R100 specifications<\/a><\/li>\n<li><a href=\"#cycle\">One cycle, step by step<\/a><\/li>\n<li><a href=\"#cutter\">Manual vs automatic film cut<\/a><\/li>\n<li><a href=\"#example\">Worked example: wrap time for one pallet<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist: what to send us<\/a><\/li>\n<li><a href=\"#safety\">Safety and EN 415-6<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"when-arm\">When a rotary arm beats a turntable<\/h2>\n<p>In standard stretch packaging, a turntable machine rotates the pallet platform to dispense film. While efficient for compact, uniformly stacked loads, dynamic centrifugal forces present substantial operating risks for tall, lightweight, or top-heavy cargo. Rotating these goods can cause package displacement, column collapse, or carton shedding during acceleration and deceleration.<\/p>\n<p>The R100 rotary arm wrapper eliminates product inertia entirely:<\/p>\n<ul>\n<li><strong>Static load placement<\/strong>: The pallet rests directly on the industrial floor or flush-floor plate. Only the overhead balanced structural arm rotates around the perimeter.<\/li>\n<li><strong>Zero dynamic weight limitation<\/strong>: Floor-mounted wrapping eliminates turntable bearing load constraints. Whether the payload is 200 kg of fragile plastic bottles or 3,000 kg of cast iron, the wrapping mechanism experiences zero vertical load stress.<\/li>\n<li><strong>Simplified forklift staging<\/strong>: Operators can place pallets directly into the wrap zone from multiple approach angles without precision alignment on a raised turntable disc, reducing cycle interference and pallet jack wear.<\/li>\n<\/ul>\n<p>Our <a href=\"https:\/\/www.fhopepack.com\/videos\/semiatuo-rotary-arm-pallet-stretch-wrapper\/\">semi-automatic rotary arm stretch wrapper cycle<\/a> demonstrates this zero-motion stabilization principle in real plant environments.<\/p>\n<h2 id=\"specs\">R100 specifications<\/h2>\n<p>The technical parameters below represent our baseline R100 platform. Operational parameters are engineered to match site floor layouts and project containment requirements.<\/p>\n<table>\n<thead>\n<tr>\n<th>Item<\/th>\n<th>Our R100 range specification<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Working mode<\/td>\n<td>Semi-automatic (Pneumatic clamp &amp; cut optional)<\/td>\n<\/tr>\n<tr>\n<td>Output throughput<\/td>\n<td>Up to 35 pallets per hour (load dependent)<\/td>\n<\/tr>\n<tr>\n<td>Arm rotation speed<\/td>\n<td>10 to 14 RPM (inverter-controlled variable acceleration)<\/td>\n<\/tr>\n<tr>\n<td>Maximum load envelope<\/td>\n<td>L 1,300 \u00d7 W 1,300 \u00d7 H 2,300 mm<\/td>\n<\/tr>\n<tr>\n<td>Film compatibility<\/td>\n<td>Machine-grade LLDPE, roll OD \u2264 250 mm, core ID 76 mm, width 500 mm<\/td>\n<\/tr>\n<tr>\n<td>Carriage vertical speed<\/td>\n<td>2.9 m\/min (driven by independent gear motor)<\/td>\n<\/tr>\n<tr>\n<td>Reinforcement settings<\/td>\n<td>Bottom, middle, and top winds programmable (0 to 99 layers)<\/td>\n<\/tr>\n<tr>\n<td>Pneumatic supply<\/td>\n<td>0.6 to 0.8 MPa (6 to 8 kgf\/cm\u00b2), filtered and dried air<\/td>\n<\/tr>\n<tr>\n<td>Structural weight<\/td>\n<td>Approximately 650 kg (excluding safety perimeter fencing)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>The R100 drive architecture includes powered mechanical\/friction film tension control, an optical photo-eye for automatic package height detection, PLC-driven pattern memory (overlap ratio, transit speed, banding), and home-position proximity sensors for positive arm homing.<\/p>\n<h2 id=\"cycle\">One cycle, step by step<\/h2>\n<p>On an R100 fitted with our automated cutting group, the sequential packaging cycle runs via integrated PLC logic:<\/p>\n<ol>\n<li><strong>Load entry &amp; cycle trigger<\/strong>: The forklift driver positions the pallet inside the designated safety perimeter. The operator presses the pendant start button (or pulls an optional remote overhead cord switch).<\/li>\n<li><strong>Controlled soft-start<\/strong>: The rotary arm initiates rotation via a variable frequency drive (VFD), smoothly ramping up to pre-selected wrapping speeds without mechanical shock.<\/li>\n<li><strong>Auto-height sensing &amp; base reinforcement<\/strong>: The photo-eye identifies the pallet presence and top edge. The arm completes the programmed number of bottom reinforcement winds (e.g., 2\u20134 revolutions) to firmly lock the cargo to the pallet baseboard.<\/li>\n<li><strong>Ascending containment pass<\/strong>: The film carriage ascends the rigid mast at 2.9 m\/min, applying an engineered overlap across the vertical faces.<\/li>\n<li><strong>Top winds &amp; descending pass<\/strong>: Once the photo-eye detects load height clearance, the PLC commands top-cap reinforcement wraps before executing a secondary descending stabilization pass.<\/li>\n<li><strong>Automatic tail clamping, cutting, and arm homing<\/strong>: When the carriage reaches the home position, the pneumatic clamping arm grips the stretch film web, a serrated cutter severs the film, and a mechanical wiper presses the film tail flush against the pallet load. The arm decelerates to a positive mechanical stop at its calibrated home index.<\/li>\n<\/ol>\n<h2 id=\"cutter\">Manual vs automatic film cut<\/h2>\n<p>The standard R100 is engineered as a robust manual-cut system: after the arm returns to home, the line operator cuts the film with a utility blade and presses the tail. The automated pneumatic clamp-and-cut system transforms the unit into a one-touch station.<\/p>\n<table>\n<thead>\n<tr>\n<th>Operating feature<\/th>\n<th>Manual cut (standard R100)<\/th>\n<th>Automatic cut (optional unit)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Mechanical execution<\/td>\n<td>Arm halts at 0\u00b0 index; operator steps into wrapping cell, manual shear of film web, hand-applied film tail wipe<\/td>\n<td>Pneumatic clamp grips web, pneumatic cylinder drives serrated blade, trailing film wiped flush automatically<\/td>\n<\/tr>\n<tr>\n<td>Cycle time impact<\/td>\n<td>Requires operator transit time after machine stop (+15 to 30 seconds per pallet wait state)<\/td>\n<td>Instantaneous in-cycle cut; pallet is transport-ready the exact moment the arm reaches 0\u00b0 index<\/td>\n<\/tr>\n<tr>\n<td>Labor utilization<\/td>\n<td>Dedicated labor input required for cycle termination at every pallet<\/td>\n<td>Forklift operator triggers cycle via remote switch and retrieves completed pallet without dismounting<\/td>\n<\/tr>\n<tr>\n<td>Film tail integrity<\/td>\n<td>Variable tail length dependent on human execution; loose tails can catch conveyors or peel in transit<\/td>\n<td>Uniform film tail cut at millimeter tolerance, consistently sealed against the load face<\/td>\n<\/tr>\n<tr>\n<td>Recommended application<\/td>\n<td>Low-volume staging lines (&lt;15 pallets\/h), limited automation capital, or multi-task packing stations<\/td>\n<td>Medium-to-high throughput lines (20\u201335 pallets\/h), single-operator forklift cells, dust-tight shipping needs<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>The R100 throughput rating of 35 pallets\/hour assumes automated cutting integration. In manual configurations, cumulative operator transit and cutting time must be factored into your total shift output.<\/p>\n<h2 id=\"example\">Worked example: wrap time for one pallet<\/h2>\n<p>The following calculation illustrates the mechanical wrapping cycle time for a typical shipping profile using baseline engineering constants:<\/p>\n<table>\n<thead>\n<tr>\n<th>Engineering parameter<\/th>\n<th>Operational calculation<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Pallet stack height<\/td>\n<td>2,000 mm<\/td>\n<\/tr>\n<tr>\n<td>Carriage vertical climb speed<\/td>\n<td>2.9 m\/min (2,900 mm\/min)<\/td>\n<\/tr>\n<tr>\n<td>Vertical climb transit time<\/td>\n<td>2,000 mm \u00f7 2,900 mm\/min = 0.69 min (41.4 seconds)<\/td>\n<\/tr>\n<tr>\n<td>Vertical pitch per revolution (at 14 RPM)<\/td>\n<td>2,900 mm\/min \u00f7 14 RPM = 207.1 mm per turn<\/td>\n<\/tr>\n<tr>\n<td>Dedicated reinforcement wraps<\/td>\n<td>3 bottom wraps + 3 top wraps = 6 fixed turns<\/td>\n<\/tr>\n<tr>\n<td>Fixed wind transit time (at 14 RPM)<\/td>\n<td>6 turns \u00f7 14 RPM = 0.43 min (25.7 seconds)<\/td>\n<\/tr>\n<tr>\n<td>Total single-pass wrap duration<\/td>\n<td>41.4 s + 25.7 s = 67.1 seconds (approx. 1.1 minutes)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><strong>Film overlap check<\/strong>: Using industrial standard 500 mm wide stretch film with an axial pitch of 207 mm per rotation:<\/p>\n<p><code>Film Overlap = Film Width - Vertical Pitch = 500 mm - 207 mm = 293 mm (58.6% overlap)<\/code><\/p>\n<p><em>Notes<\/em>: This configuration illustrates a single ascending pass. For double-wrap requirements (up and down), add approximately 41 seconds of descent transit. Arm acceleration\/deceleration curves and forklift transport time should be included when sizing multi-line staging capacity.<\/p>\n<h2 id=\"selection-checklist\">Selection checklist: what to send us<\/h2>\n<p>To enable our engineering team to calculate accurate arm clearance radii, gear drive ratios, and anchoring stress specs, please supply:<\/p>\n<ol>\n<li><strong>Maximum load footprint<\/strong>: Length \u00d7 Width \u00d7 Height (including the wooden\/plastic pallet base).<\/li>\n<li><strong>Total unit load mass<\/strong>: Minimum and maximum weight in kg (verifies floor anchor bolt pull-out loads).<\/li>\n<li><strong>Load structural integrity<\/strong>: Vulnerability to tipping, carton voids, or shifting during wrap tensioning.<\/li>\n<li><strong>Stretch film specifications<\/strong>: Film thickness (\u00b5m \/ gauge), roll outside diameter, and pre-stretch elongation preference.<\/li>\n<li><strong>Required daily throughput<\/strong>: Target pallets per shift and peak hourly demands.<\/li>\n<li><strong>Floor space constraints<\/strong>: Mast installation boundaries, overhead crane heights, and forklift transit corridors.<\/li>\n<li><strong>Site utility supply<\/strong>: Nominal voltage, frequency (e.g., 380V\/480V 3-Phase 50\/60 Hz), and compressed air dry line availability.<\/li>\n<\/ol>\n<h2 id=\"safety\">Safety and EN 415-6<\/h2>\n<p>Rotary packaging machinery involves dynamic rotational elements moving around stationary zones. Regulatory compliance requires structured risk assessments:<\/p>\n<ul>\n<li><strong>Normative standards<\/strong>: Installations within CE jurisdictions must comply with <strong>ISO 12100<\/strong> (Design Risk Assessment) and <strong>EN 415-6<\/strong> (Safety of Packaging Machines &#8211; Pallet Wrapping Machines).<\/li>\n<li><strong>Onboard hardware<\/strong>: Every R100 frame includes an emergency category-stop circuit, lockable main power isolator switch (LOTO compliance), and a mechanical bumper edge\/photoelectric safety reverse system on the rotating arm to prevent crush hazards.<\/li>\n<li><strong>Perimeter guarding<\/strong>: In accordance with plant safety audits, the rotating arm sweep area must be protected using interlocked perimeter fencing (minimum 2.0 m height), safety light curtains at forklift entry bays, or area-scanning laser radar to automatically halt rotation upon zone intrusion.<\/li>\n<li><strong>Operational protocol<\/strong>: Operators must never cross the rotational path during automatic sequencing. Main electrical and pneumatic supplies must be zero-energy isolated before film roll loading or carriage service.<\/li>\n<\/ul>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p><strong>Q: Does the pallet shift or rotate during the wrapping cycle?<\/strong>\nA: No. The pallet rests completely motionless on the floor or transport system. The balanced cantilever arm rotates entirely around the static goods.<\/p>\n<p><strong>Q: Can the automatic film cutter be retrofitted to an existing standard R100?<\/strong>\nA: Yes. The base PLC and pneumatic prep valves are modular. Retrofitting requires adding the clamp-cut pneumatic assembly, position limit sensors, and updated PLC routine flags.<\/p>\n<p><strong>Q: What is the maximum clear wrapping envelope of the R100 platform?<\/strong>\nA: Standard R100 structural arms accommodate loads up to 1,300 \u00d7 1,300 mm footprint and 2,300 mm height. Extended arm frames and extended vertical masts are engineered upon request for oversized cargo.<\/p>\n<p><strong>Q: What film gauge and core dimensions are supported?<\/strong>\nA: Standard 3-inch (76 mm) inner diameter cores, accommodating stretch film web widths of 500 mm and roll outside diameters up to 250 mm.<\/p>\n<p><strong>Q: Which global safety standard governs installation?<\/strong>\nA: EN 415-6 applies specifically to pallet wrapping machines, complemented by ISO 12100 risk mitigation mandates.<\/p>\n<p><strong>Q: Is dry compressed air mandatory for every machine build?<\/strong>\nA: Only when equipped with the optional automatic film clamp and cutter. Manual-cut R100 machines operate entirely on electrical utility lines.<\/p>\n<h2 id=\"next-step\">Next step<\/h2>\n<ol>\n<li><strong>Submit your packaging profile<\/strong>: Email your pallet dimensions (L \u00d7 W \u00d7 H), gross weights, and shift outputs to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Engineering proposal within 24 hours<\/strong>: We will deliver a formal specification matching your facility, specifying motor power, arm clearance radius, and cut module options.<\/li>\n<li><strong>General arrangement CAD layout<\/strong>: Receive comprehensive 2D\/3D footprint drawings detailing mast anchoring, swing radius clearance, and forklift drop-zone safety perimeters.<\/li>\n<\/ol>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Rotary-arm-wrapping-machine\/Semiauto-rotary-wrapper-R100.html\">Semi-auto rotary arm wrapper R100<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automatic-pallet-stretch-wrapping-machine-with-film-cutter\/\">Automatic pallet stretch wrapper with film cutter<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automatic-rotary-arm-pallet-wrapping-machine-with-top-sheet-covering\/\">Rotary arm pallet wrapper with top sheet covering<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/pallet-wrapping-machine-with-auto-film-cutting\/\">Turntable pallet wrapper with auto film cutting<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Rotary-arm-wrapping-machine\/Rotary-wrapping-machine-R300.html\">Rotary wrapping machine R300<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Automatic-Packing-Line\/\">Automatic packing line<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li>Technical Specifications: FHOPEpack R100 Product Platform Engineering Database<\/li>\n<li>Cutting Mechanism Specifications: FHOPE Pneumatic Clamping &amp; Cutting Group Documentation<\/li>\n<li>Official Video Demo: <a href=\"https:\/\/www.fhopepack.com\/videos\/semiatuo-rotary-arm-pallet-stretch-wrapper\/\">FHOPE R100 Rotary Arm Stretch Wrapper Series<\/a><\/li>\n<li>International Packaging Machine Safety: EN 415-6 (Pallet Wrapping Machines)<\/li>\n<li>General Principles for Design &#8211; Risk Assessment: ISO 12100:2010<\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-17<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary The R100 is our rotary arm pallet wrapper: the pallet stays stationary on the floor while a motorized arm carries the film roll carriage around the load. Engineered for unstable, ultra-light, or extremely [&hellip;]<\/p>","protected":false},"author":1,"featured_media":2168,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"FHOPE-R100 Rotary Arm Wrapper with Automatic Film Cutter","_seopress_titles_desc":"Our R100 rotary arm pallet wrapper keeps the pallet still and can cut the film automatically. 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