{"id":1702,"date":"2019-08-24T04:54:08","date_gmt":"2019-08-24T04:54:08","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=1702"},"modified":"2026-10-27T13:49:42","modified_gmt":"2026-10-27T13:49:42","slug":"automatic-hydraulic-rubber-hose-packing-machine-rubber-pipe-wrapping-machine","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/automatic-hydraulic-rubber-hose-packing-machine-rubber-pipe-wrapping-machine\/","title":{"rendered":"Hose Coil Wrapping and Strapping Machine"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong><\/p>\n<p>A hose coil wrapping and strapping machine encapsulates hydraulic or industrial rubber hose coils in stretch film or protective composite paper, eliminating coil springing, edge scuffing, and atmospheric contamination. The horizontal FPCA-300 through-the-eye coil wrapper processes coils resting flat in an eye-to-sky orientation on powered rollers, feeding wrapping material through the core aperture and automatically cutting and securing the film tail. Engineered for coil outer diameters of 600\u20131,200 mm and weights up to 100 kg, the machine integrates seamlessly with inline upstream coiling and strapping units. The worked engineering example below details the precise ring rotation cycle, pitch advance, and overlap calculation.<\/p>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/hPHzK-44bbY?rel=0\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<\/blockquote>\n<hr \/>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#why\">Why wrap hose coils<\/a><\/li>\n<li><a href=\"#machine\">How the coil wrapper works<\/a><\/li>\n<li><a href=\"#specs\">FPCA-300 wrapper data<\/a><\/li>\n<li><a href=\"#example\">Worked example: ring turns per coil<\/a><\/li>\n<li><a href=\"#strapping\">Optional coiling and strapping<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist<\/a><\/li>\n<li><a href=\"#safety\">Safety: EN 415-10 and ISO 12100<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"why\">Why wrap hose coils<\/h2>\n<p>Hydraulic, pneumatic, and industrial rubber hoses are wound under mechanical tension. During storage and transport, unbounded or inadequately bound coils tend to spring open (&#8220;telescoping&#8221;), creating dimensional instability and surface chafing against storage racks. Furthermore, bare hose covers are vulnerable to ultraviolet degradation, ozone cracking, grease, and particulate ingress.<\/p>\n<p>Applying an automated through-the-eye radial wrapping layer locks each layer of hose firmly in place while creating a continuous moisture and dust barrier. Manual through-the-eye wrapping is labor-intensive, ergonomically hazardous, and prone to inconsistent film tension and uneven overlap. Moving this operation to an automated packaging station stabilizes package geometry, protects outer synthetic elastomer covers, and standardizes export-grade presentation.<\/p>\n<h2 id=\"machine\">How the coil wrapper works<\/h2>\n<p>The FPCA-300 horizontal hose coil wrapper operates with the coil lying flat on the transport plane (coil axis vertical, &#8220;eye-to-sky&#8221;):<\/p>\n<ol>\n<li><strong>Infeed and Positioning:<\/strong> The unstrapped or pre-strapped hose coil moves onto the motorized polyurethane-coated roller conveyor. Photoelectric sensors verify center alignment, and the conveyor halts the coil directly inside the wrapping station.<\/li>\n<li><strong>Top Stabilization:<\/strong> An overhead pneumatic stabilization assembly lowers heavy-duty guide and hold-down rollers onto the top face of the coil. This clamp force (adjustable between 0.2 and 0.6 MPa) prevents elastic expansion, ovalization, or vertical lift while the coil rotates.<\/li>\n<li><strong>Through-the-Eye Wrapping:<\/strong> A high-rigidity rotating ring driven by a variable-frequency motor travels in a vertical plane, passing through the open center (eye) of the coil. The ring-mounted material carriage dispenses stretch film, HDPE film, or crepe paper through a mechanical friction tension brake, ensuring consistent pre-stretch without collapsing flexible hose profiles.<\/li>\n<li><strong>Circumferential Rotation:<\/strong> The motorized base rollers rotate the coil about its vertical center axis at a controlled speed. The synchronized ratio between the ring rotation (up to 100 RPM) and roller surface speed produces a uniform, user-defined helical overlap (typically 30% to 70%).<\/li>\n<li><strong>Cut and Secure:<\/strong> Upon completing the preset wrap cycle, a pneumatic clamping and cutting unit slices the film, while an integrated mechanical pressing device or adhesive taping system secures the film tail against the outer perimeter of the package.<\/li>\n<li><strong>Outfeed:<\/strong> The stabilization arm retracts, and the wrapped pack is transferred downstream to subsequent stacking, palletizing, or staging lines.<\/li>\n<\/ol>\n<h2 id=\"specs\">FPCA-300 wrapper data<\/h2>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Parameter<\/th>\n<th style=\"text-align: left\">Specification \/ Metric Value<\/th>\n<th style=\"text-align: left\">Imperial Value<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\">Coil Inner Diameter (ID)<\/td>\n<td style=\"text-align: left\">300\u20131,000 mm<\/td>\n<td style=\"text-align: left\">11.8\u201339.4 in<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Coil Outer Diameter (OD)<\/td>\n<td style=\"text-align: left\">600\u20131,200 mm<\/td>\n<td style=\"text-align: left\">23.6\u201347.2 in<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Coil Axial Width \/ Height (W)<\/td>\n<td style=\"text-align: left\">150\u2013300 mm<\/td>\n<td style=\"text-align: left\">5.9\u201311.8 in<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Maximum Coil Load<\/td>\n<td style=\"text-align: left\">10\u2013100 kg<\/td>\n<td style=\"text-align: left\">22\u2013220 lbs<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Typical Wrapping Cycle Time<\/td>\n<td style=\"text-align: left\">25\u201335 s per coil<\/td>\n<td style=\"text-align: left\">25\u201335 s per coil<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Wrapping Ring Speed<\/td>\n<td style=\"text-align: left\">20\u2013100 RPM (VFD controlled)<\/td>\n<td style=\"text-align: left\">20\u2013100 RPM (VFD controlled)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Roller Conveyor Speed<\/td>\n<td style=\"text-align: left\">2\u20134 m\/min<\/td>\n<td style=\"text-align: left\">6.5\u201313.1 ft\/min<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Stretch Film Specifications<\/td>\n<td style=\"text-align: left\">Width: 50\u201390 mm; Core: 50 mm; OD: 100\u2013140 mm<\/td>\n<td style=\"text-align: left\">Width: 2.0\u20133.5 in; Core: 2.0 in<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Alternative Packing Materials<\/td>\n<td style=\"text-align: left\">Crepe paper, HDPE, woven tape (width \u2264 90 mm; roll OD \u2264 450 mm)<\/td>\n<td style=\"text-align: left\">Width \u2264 3.5 in; roll OD \u2264 17.7 in<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Pneumatic Operating Pressure<\/td>\n<td style=\"text-align: left\">0.4\u20130.7 MPa (4\u20137 bar)<\/td>\n<td style=\"text-align: left\">58\u2013101 psi<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Power Supply &amp; Installed Load<\/td>\n<td style=\"text-align: left\">380 V, 50 Hz \/ 480 V, 60 Hz, 3-Phase; 3.5 kW<\/td>\n<td style=\"text-align: left\">3.5 kW (approx. 4.7 HP)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2 id=\"example\">Worked example: ring turns per coil<\/h2>\n<p>Consider a typical hydraulic hose coil with an outer diameter (OD) of 800 mm, an inner diameter (ID) of 500 mm, and a coil width (W) of 200 mm. The radial cross-section thickness is:<\/p>\n<p><code>H = (OD - ID) \/ 2 = (800 - 500) \/ 2 = 150 mm<\/code><\/p>\n<p>The packaging film has a width of <code>W_film = 90 mm<\/code>, configured for a 50% target overlap at the outer diameter (<code>Overlap_OD = 0.50<\/code>), running at a ring speed of 100 RPM.<\/p>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Metric Step<\/th>\n<th style=\"text-align: left\">Engineering Formulation<\/th>\n<th style=\"text-align: left\">Value Result<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\">Effective film advance per ring turn at OD<\/td>\n<td style=\"text-align: left\"><code>W_film &times; (1 - Overlap_OD) = 90 &times; (1 - 0.50)<\/code><\/td>\n<td style=\"text-align: left\">45.0 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Outer circumference<\/td>\n<td style=\"text-align: left\"><code>&pi; &times; OD = 3.1416 &times; 800<\/code><\/td>\n<td style=\"text-align: left\">2,513.3 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Required ring turns for 100% outer coverage<\/td>\n<td style=\"text-align: left\"><code>Circumference_OD \/ Advance_OD = 2,513.3 \/ 45<\/code><\/td>\n<td style=\"text-align: left\">55.85 \u2192 <strong>56 turns<\/strong><\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Pure orbital wrapping time (at 100 RPM)<\/td>\n<td style=\"text-align: left\"><code>(56 turns \/ 100 RPM) &times; 60 s<\/code><\/td>\n<td style=\"text-align: left\"><strong>33.6 s<\/strong> (\u2248 34 s)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Linear advance per ring turn at ID<\/td>\n<td style=\"text-align: left\"><code>Advance_OD &times; (ID \/ OD) = 45 &times; (500 \/ 800)<\/code><\/td>\n<td style=\"text-align: left\">28.1 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Resulting overlap at inner core (ID)<\/td>\n<td style=\"text-align: left\"><code>1 - (Advance_ID \/ W_film) = 1 - (28.1 \/ 90)<\/code><\/td>\n<td style=\"text-align: left\"><strong>68.8%<\/strong> (\u2248 69%)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Coil cross-section perimeter<\/td>\n<td style=\"text-align: left\"><code>2 &times; (H + W) = 2 &times; (150 + 200)<\/code><\/td>\n<td style=\"text-align: left\">700 mm (0.7 m)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Total unstretched film length applied<\/td>\n<td style=\"text-align: left\"><code>56 turns &times; 0.7 m<\/code><\/td>\n<td style=\"text-align: left\"><strong>39.2 m<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><strong>Engineering Analysis:<\/strong><\/p>\n<ol>\n<li><strong>Overlap Gradient:<\/strong> Because the circumferential distance at the ID (1,570.8 mm) is lower than at the OD (2,513.3 mm), the film advance per cycle compresses from 45 mm down to 28.1 mm. This automatically elevates the internal overlap from 50% to approximately 69%, adding beneficial protective thickness inside the eye where forklift tines or handling hooks engage.<\/li>\n<li><strong>Cycle Tuning:<\/strong> The calculated 33.6 s runtime fits within the standard 25\u201335 s machine cycle window. For high-speed lines, reducing the target OD overlap to 40% or increasing film web width to 100 mm drops the required cycle to under 26 s without compromising load integrity.<\/li>\n<\/ol>\n<h2 id=\"strapping\">Optional coiling and strapping<\/h2>\n<p>The FPCA-300 operates as an autonomous workstation or as an inline component integrated directly downstream of continuous hose extrusion and take-up machinery.<\/p>\n<p>In a continuous processing line, extruded hose is wound, indexed, and strapped before reaching the wrapper:<\/p>\n<ul>\n<li><strong>Dual-Station Automatic Coiler:<\/strong> Features two expanding coiling mandrels on an indexing turret. While Mandrel A winds extruded hose at continuous linear speeds of 1\u201360 m\/min, Mandrel B performs automatic tie strapping and ejects the finished coil, eliminating line stops.<\/li>\n<li><strong>Strapping Compatibility:<\/strong> Accommodates polypropylene (PP) or polyester (PET) strapping bands of 12\u201313 mm width and 0.6\u20130.75 mm thickness, executing 2 to 4 radial straps through the eye using friction-weld sealing.<\/li>\n<li><strong>In-Line Transfer:<\/strong> The strapped coil transfers directly via motorized roller transitions onto the FPCA-300 conveyor bed without manual crane rigging or operator intervention.<\/li>\n<\/ul>\n<h2 id=\"selection-checklist\">Selection checklist<\/h2>\n<p>To configure the correct wrapper drive, ring aperture, and roller bed layout, verify the following plant parameters:<\/p>\n<ol>\n<li><strong>Coil Dimensional Envelope:<\/strong> Minimum and maximum ID, OD, and stacked width (W) to confirm clearance through the orbital ring aperture (<code>Ring ID &ge; &radic;[W&sup2; + H&sup2;] + clearance allowance<\/code>).<\/li>\n<li><strong>Gross Coil Weight:<\/strong> Verify that unit weight (10\u2013100 kg) does not exceed base roller axle bearing ratings and friction drive torque limits.<\/li>\n<li><strong>Packaging Media Specification:<\/strong> Define film substrate (LLDPE stretch film, VCI anti-corrosion film, crepe paper, or woven polypropylene tape).<\/li>\n<li><strong>Target Throughput Rate:<\/strong> Define required coils per hour to establish roller acceleration profiles, dual-roll carriage options, or automatic film changeover mechanisms.<\/li>\n<li><strong>Upstream &amp; Downstream Integration:<\/strong> Define conveyor pass-line height (standard 650\u2013800 mm), automation handshakes (EtherNet\/IP, PROFINET, or dry-contact I\/O), and need for downstream upenders or robot palletizers.<\/li>\n<\/ol>\n<h2 id=\"safety\">Safety: EN 415-10 and ISO 12100<\/h2>\n<p>The FPCA-300 is designed and manufactured in accordance with European and international machinery safety directives:<\/p>\n<ul>\n<li><strong>ISO 12100:2010:<\/strong> Standardized risk assessment across the entire mechanical operational envelope, mitigating mechanical hazards (crushing, drawing-in, impact) and electrical hazards.<\/li>\n<li><strong>EN 415-10:<\/strong> Specific functional safety requirements for orbital and stretch-wrapping machinery.<\/li>\n<li><strong>Perimeter Guarding:<\/strong> Heavy-duty welded steel mesh enclosure isolating the orbital ring assembly and powered roller area. Access doors are equipped with Category 4 \/ PL e interlocked dual-channel safety limit switches; door opening triggers immediate category 0 stopping.<\/li>\n<li><strong>Pneumatic Safety:<\/strong> Soft-start pneumatic dump valves exhaust cylinder pressure during emergency stop conditions or LOTO (Lockout\/Tagout) procedures, preventing uncommanded movement of top stabilization cylinders.<\/li>\n<\/ul>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p><strong>Q: Does the coil require crane lifting or manual repositioning to enter the wrapping station?<\/strong>\nA: No. The coil remains supported in an eye-to-sky orientation on the motorized roller conveyor throughout transport, wrapping, and outfeed.<\/p>\n<p><strong>Q: Can the FPCA-300 handle flexible, non-rigid rubber hose coils without collapsing them?<\/strong>\nA: Yes. The orbital carriage features an adjustable mechanical friction brake that sets precise film payout tension, while the overhead stabilization rollers apply regulated, low-pressure pneumatic damping to prevent core deformation.<\/p>\n<p><strong>Q: How does the machine secure the trailing edge of non-adhesive packaging paper or woven tape?<\/strong>\nA: For stretch film, pneumatic cut-and-wipe mechanisms secure the tail by film cling. For paper or woven tape, an optional pneumatic adhesive-tape dispensing unit applies a securing strip across the cut seam.<\/p>\n<p><strong>Q: What electrical controls are standard on the FPCA-300?<\/strong>\nA: The system uses an industrial Siemens or Omron PLC paired with an intuitive touch-screen HMI, allowing operators to store wrapping recipes, adjust overlap percentages, and fine-tune inverter drive speeds.<\/p>\n<h2 id=\"next-step\">Next step<\/h2>\n<ol>\n<li><strong>Transmit Coil Parameters:<\/strong> Forward coil dimensional ranges (min\/max ID, OD, width), unit weights, and target line output (coils\/hour) to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Layout Engineering:<\/strong> FHOPE engineers specify ring diameter, carriage drive ratios, and conveyor pass-line elevations tailored to plant floor constraints.<\/li>\n<li><strong>Formal Specification:<\/strong> Receive a detailed 2D\/3D integration layout, utility consumption schedule, and competitive quotation within 24 hours.<\/li>\n<\/ol>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Hose-packaging-machine\/Automatic-hose-wrapper.html\">Horizontal hose coil wrapping machine FPCA-300 (product)<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Hose-packaging-machine\/Hose-coiling-and-strapping-machine.html\">Hose coiling and strapping machine (product)<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automatic-hose-winding-and-wrapping-machine-video\/\">Automatic hose winding and wrapping machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/hose-wrapping-machine-hdpe-pipe-coil-packing-machines\/\">Hose wrapping machine for HDPE pipe coils<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/fhope-coil-wrapping-machine-for-steel-wire-hose-tyre-products\/\">FHOPE coil wrapping machine for steel wire, hose and tyre products<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li>FHOPE Packaging Machinery Technical Specification: FPCA-300 Series Through-the-Eye Horizontal Hose Coil Wrappers.<\/li>\n<li>ISO 12100:2010: <em>Safety of machinery \u2014 General principles for design \u2014 Risk assessment and risk reduction<\/em>.<\/li>\n<li>EN 415-10: <em>Safety of packaging machines \u2014 Part 10: General requirements and orbital wrapping systems<\/em>.<\/li>\n<li>Industrial Rubber &amp; Hydraulic Hose Packaging Guidelines (NAHAD \/ RMA technical handling standards).<\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-19<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary A hose coil wrapping and strapping machine encapsulates hydraulic or industrial rubber hose coils in stretch film or protective composite paper, eliminating coil springing, edge scuffing, and atmospheric contamination. The horizontal FPCA-300 through-the-eye [&hellip;]<\/p>","protected":false},"author":1,"featured_media":2709,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Hose Coil Wrapping and Strapping Machine","_seopress_titles_desc":"Our horizontal hose coil wrapper wraps coils on the conveyor, 600-1,200 mm OD and up to 100 kg, then tapes the tail. 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