{"id":1691,"date":"2019-08-15T09:14:37","date_gmt":"2019-08-15T09:14:37","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=1691"},"modified":"2026-10-27T13:49:36","modified_gmt":"2026-10-27T13:49:36","slug":"rubber-hose-coilingwrapping-machine","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/rubber-hose-coilingwrapping-machine\/","title":{"rendered":"Rubber Hose Coil Wrapping Machine"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong>\nManual coiled rubber hose packing\u2014relying on hand feeding, manual tape fixing, and labor-intensive discharge\u2014typically ties up two full-time operators per work cell while producing inconsistent tension. The legacy semi-automatic unit in the demonstration video operates with an exposed orbital ring assembly, requiring operators to manually intervene at every cycle stage. Our direct industrial-grade upgrade, the FPH-200N orbital eye-through hose coil wrapper, automates this sequence through motorized core-roller rotation and inverter-controlled orbital wrapping. Actual line compatibility and real-world hourly output depend on coil geometry clearance (ID, OD, cross-section) and effective cycle time, detailed in the engineering benchmarks below.<\/p>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/8W34Z7fx7gw\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<\/blockquote>\n<hr \/>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#process-analysis\">Process Analysis: Legacy Semi-Automatic vs. Orbital Automation<\/a><\/li>\n<li><a href=\"#equivalent\">Our Automatic Equivalent: FPH-200N Technical Profile<\/a><\/li>\n<li><a href=\"#fit\">Will Your Coil Fit the FPH-200N? Geometric Validation<\/a><\/li>\n<li><a href=\"#output\">Coils Per Hour: Wrapping Speed vs. Real-World Line Throughput<\/a><\/li>\n<li><a href=\"#safety\">Machine Controls, Tension Regulation, and Safety Standards<\/a><\/li>\n<li><a href=\"#selection-checklist\">Engineering Selection Checklist for Hose Coil Packaging<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next Step &amp; Engineering Quotation<\/a><\/li>\n<li><a href=\"#related-reading\">Related Reading<\/a><\/li>\n<li><a href=\"#sources\">Sources &amp; Standards Reference<\/a><\/li>\n<\/ul>\n<h2 id=\"process-analysis\">Process Analysis: Legacy Semi-Automatic vs. Orbital Automation<\/h2>\n<p>The legacy operation seen in the demonstration relies on an early-generation vertical orbital wrapping station. In that setup, the operator must manually wind black rubber hose into a coiling cradle, form the coil inner diameter against manual guide rollers, and press the tail into place.<\/p>\n<pre><code>[Legacy Semi-Auto Line]\nManual Coil Lay-in --&gt; Foot-Switch\/Stationary Ring Start --&gt; Manual Tape Holding --&gt; Manual Cut &amp; Lift Out\n(High Pinch Risk | 2 Operators Required | Non-Uniform Tension: 8&ndash;15 N Variance)\n\n[Modern FPH-200N Cell]\nPosition Coil on Drive Rollers --&gt; Push-Button Cycle Start --&gt; Auto Orbit &amp; Indexing --&gt; Auto Stop\/Eject\n(Guarded Ring Envelope | 1 Operator \/ Integrated Infeed | Constant Friction Tension &plusmn;2 N)<\/code><\/pre>\n<p>During that legacy cycle, an overhead orbital ring rotates stretch material through the coil eye while a second operator holds an external tape dispenser to anchor the leading and trailing ends. Once wrapping ceases, the operators manually heave the bound coil out of the station. This workflow exhibits three primary engineering bottlenecks:<\/p>\n<ol>\n<li><strong>Labor Inefficiency<\/strong>: Two dedicated operators are required per wrapping cell.<\/li>\n<li><strong>Inconsistent Tension Profile<\/strong>: Hand-assisted taping and variable reel drag lead to loose outer coils or crushed hose profiles, risking transit ovality.<\/li>\n<li><strong>Safety Hazards<\/strong>: Unshielded proximity to high-speed rotating rings violates modern risk mitigation directives when operators reach into the working zone.<\/li>\n<\/ol>\n<p>Modern packaging lines eliminate manual ring interaction by combining mechanical coil indexing rollers with an automatic cut-and-clamp system inside an interlocked safety perimeter.<\/p>\n<h2 id=\"equivalent\">Our Automatic Equivalent: FPH-200N Technical Profile<\/h2>\n<p>For industrial rubber, PVC, hydraulic, and corrugated tubing coils, the FPH-200N eye-through wrapper serves as our standardized turnkey solution. It replaces manual hand-turning with twin motorized, polyurethane-coated support rollers that rotate the coil horizontally while the orbital ring drives film through the open eye.<\/p>\n<h3>FPH-200N Core Engineering Specifications<\/h3>\n<table>\n<thead>\n<tr>\n<th>Parameter \/ Operational Feature<\/th>\n<th>FPH-200N Standard Spec<\/th>\n<th>Engineering Scope &amp; Notes<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td><strong>Coil Inner Diameter (ID)<\/strong><\/td>\n<td>250\u2013650 mm<\/td>\n<td>Minimum clearance for orbital film carriage passage<\/td>\n<\/tr>\n<tr>\n<td><strong>Coil Outer Diameter (OD)<\/strong><\/td>\n<td>450\u2013800 mm<\/td>\n<td>Maximum boundary constrained by ring structural diameter<\/td>\n<\/tr>\n<tr>\n<td><strong>Coil Width \/ Height (W)<\/strong><\/td>\n<td>120\u2013280 mm<\/td>\n<td>Supported by dual side-guide vertical rollers<\/td>\n<\/tr>\n<tr>\n<td><strong>Coil Weight Capacity<\/strong><\/td>\n<td>5\u201330 kg<\/td>\n<td>Rated on driven PU rollers (heavy-duty frames available)<\/td>\n<\/tr>\n<tr>\n<td><strong>Orbital Ring Drive Speed<\/strong><\/td>\n<td>20\u2013100 RPM<\/td>\n<td>Variable Frequency Drive (VFD) inverter control<\/td>\n<\/tr>\n<tr>\n<td><strong>Wrapping Cycle Duration<\/strong><\/td>\n<td>20\u201335 s per coil<\/td>\n<td>Pure rotation duration; depends on overlap % setting<\/td>\n<\/tr>\n<tr>\n<td><strong>Drive Power &amp; Electrics<\/strong><\/td>\n<td>380 V, 50\/60 Hz, 3-Phase, 1.5 kW<\/td>\n<td>Standard industrial supply (optional 220 V \/ 480 V)<\/td>\n<\/tr>\n<tr>\n<td><strong>Stretch Film Roll (LLDPE)<\/strong><\/td>\n<td>OD 100\u2013140 mm, ID 50 mm, W: 60\u201380 mm<\/td>\n<td>Thickness: 20\u201335 \u00b5m, manual or core friction brake<\/td>\n<\/tr>\n<tr>\n<td><strong>Knitted \/ Paper Roll (Optional)<\/strong><\/td>\n<td>OD 200\u2013450 mm, ID 50 mm, W: 90 mm<\/td>\n<td>For anti-abrasion, light blocking, or moisture protection<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>The unit features dual operating modes (Manual Jog \/ Fully Automated), synchronized roller rotation to achieve 20% to 80% wrapping overlap, and an integrated solid-state time relay coupled with proximity indexing sensors for repeat positioning.<\/p>\n<h2 id=\"fit\">Will Your Coil Fit the FPH-200N? Geometric Validation<\/h2>\n<p>To verify whether your coil fits the FPH-200N, evaluate both the raw dimensions and the dynamic clearance envelope. The film carriage must clear the coil eye (ID) while the outer perimeter clears the internal track of the rotating ring.<\/p>\n<h3>Worked Dimensional Example<\/h3>\n<table>\n<thead>\n<tr>\n<th>Parameter<\/th>\n<th>Illustrative Hose Coil<\/th>\n<th>FPH-200N Standard Range<\/th>\n<th>Clearance Verification<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td><strong>Inner Diameter (ID)<\/strong><\/td>\n<td>300 mm<\/td>\n<td>250\u2013650 mm<\/td>\n<td>Pass (+50 mm margin above carriage envelope)<\/td>\n<\/tr>\n<tr>\n<td><strong>Outer Diameter (OD)<\/strong><\/td>\n<td>600 mm<\/td>\n<td>450\u2013800 mm<\/td>\n<td>Pass (200 mm safety margin below ring OD max)<\/td>\n<\/tr>\n<tr>\n<td><strong>Coil Height \/ Width<\/strong><\/td>\n<td>150 mm<\/td>\n<td>120\u2013280 mm<\/td>\n<td>Pass (Well within vertical guide roller opening)<\/td>\n<\/tr>\n<tr>\n<td><strong>Coil Total Weight<\/strong><\/td>\n<td>12 kg<\/td>\n<td>5\u201330 kg<\/td>\n<td>Pass (Optimal for 1.5 kW planetary\/chain gear drive)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><strong>Geometric Clearance Rule<\/strong>:\n<code>Minimum Permissible Coil ID &ge; Film Roll OD (140 mm) + Shuttle Carriage Depth (80 mm) + Radial Clearance (30 mm) = 250 mm<\/code><\/p>\n<p>Because all product parameters fall within verified tolerances, this standard specification processes without structural modification. Coils with an OD &gt; 800 mm or ID &lt; 250 mm require either our FPH-400 series or a customized off-center carriage layout.<\/p>\n<h2 id=\"output\">Coils Per Hour: Wrapping Speed vs. Real-World Line Throughput<\/h2>\n<p>Theoretical outputs calculated solely from pure rotation cycles often lead to misleading line efficiency targets. Real-world capacity must account for complete product handling:<\/p>\n<pre><code>T_total = t_load + t_wrap + t_cutoff + t_unload<\/code><\/pre>\n<ul>\n<li><code>t_load<\/code> (Staging, centering on driven rollers): 6\u201310 s<\/li>\n<li><code>t_wrap<\/code> (Active orbit at 80 RPM with 50% overlap): 20\u201335 s<\/li>\n<li><code>t_cutoff<\/code> (Film separation and tail wipe down): 4\u20136 s<\/li>\n<li><code>t_unload<\/code> (Kick-out or manual off-loading): 5\u20138 s<\/li>\n<li><strong>Total Cycle Time per Package<\/strong>: 35\u201359 s<\/li>\n<\/ul>\n<h3>Hourly Production Capacity Matrix<\/h3>\n<table>\n<thead>\n<tr>\n<th>Metric Scenario<\/th>\n<th>Ring Cycle (<code>t_wrap<\/code>)<\/th>\n<th>Floor-to-Floor (<code>T_total<\/code>)<\/th>\n<th>Gross Hourly Output<\/th>\n<th>Net Production at 85% OEE<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td><strong>High-Speed Small Coil (Fast Cycle)<\/strong><\/td>\n<td>20 s<\/td>\n<td>35 s<\/td>\n<td>102 coils\/h<\/td>\n<td><strong>~87 coils\/h<\/strong><\/td>\n<\/tr>\n<tr>\n<td><strong>Standard Heavy Hose (Mid Cycle)<\/strong><\/td>\n<td>28 s<\/td>\n<td>45 s<\/td>\n<td>80 coils\/h<\/td>\n<td><strong>~68 coils\/h<\/strong><\/td>\n<\/tr>\n<tr>\n<td><strong>Max Overlap \/ Full Wrap (Slow Cycle)<\/strong><\/td>\n<td>35 s<\/td>\n<td>59 s<\/td>\n<td>61 coils\/h<\/td>\n<td><strong>~52 coils\/h<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><em>Note: Pure theoretical rotation yields 102 to 180 coils\/h (<code>3600 &divide; t_wrap<\/code>). Factoring in manual handling and practical operational uptime (85% OEE), engineering managers should plan realistic station throughput between <strong>50 and 85 coils per hour<\/strong> for single-operator manual loading.<\/em><\/p>\n<h2 id=\"safety\">Machine Controls, Tension Regulation, and Safety Standards<\/h2>\n<p>Modern high-speed rotating rings introduce pinch points and centrifugal inertia that require disciplined machine safety controls:<\/p>\n<ol>\n<li><strong>Inverter-Controlled Motion<\/strong>: The rotating ring is governed by an adjustable VFD providing smooth acceleration\/deceleration S-curves. This prevents film web snapping at startup and mitigates mechanical wear on the ring drive belt or guide wheels.<\/li>\n<li><strong>Mechanical Tension Control<\/strong>: Film delivery carriages utilize an adjustable multi-plate friction core brake. Maintaining uniform web tension (between 15 N and 35 N) prevents thin-wall rubber hoses from collapsing inward, while ensuring the outer wraps remain waterproof and dust-tight.<\/li>\n<li><strong>Compliance &amp; Safety Interlocks<\/strong>:\n<ul>\n<li><strong>CE Machinery Directive 2006\/42\/EC &amp; ISO 12100:2010<\/strong>: Comprehensive risk reduction through mechanical guarding.<\/li>\n<li><strong>EN 415-10:2014<\/strong>: Dedicated packaging machine standard addressing wrapping rings, pinch zones, and infeed nip points.<\/li>\n<li><strong>Emergency Stop Circuit (Category 0\/1 per EN 60204-1)<\/strong>: Instantaneous dynamic ring braking halts movement within 1.0 second upon interlock trip or E-stop actuation.<\/li>\n<\/ul><\/li>\n<\/ol>\n<h2 id=\"selection-checklist\">Engineering Selection Checklist for Hose Coil Packaging<\/h2>\n<p>Use this qualification checklist before locking in equipment specifications:<\/p>\n<ul>\n<li><strong>Coil Geometric Boundaries<\/strong>: Verified min\/max ID, OD, and package build height (W).<\/li>\n<li><strong>Core Structural Rigidity<\/strong>: Minimum radial crush resistance of the hose to set the upper limit of film tension (N).<\/li>\n<li><strong>Required Hourly Capacity<\/strong>: Peak continuous coils\/hour requirements based on upstream extrusion\/coiling line speed.<\/li>\n<li><strong>Material Compatibility<\/strong>: LLDPE stretch film (20\u201335 \u00b5m), HDPE knitted tape, VCI anti-rust film, or crepe paper.<\/li>\n<li><strong>Handling Configuration<\/strong>: Standalone manual workstation versus inline driven roller conveyor integration.<\/li>\n<li><strong>Facility Electrics &amp; Air<\/strong>: Confirmation of local factory supply (e.g., 380 V 50 Hz vs. 480 V 60 Hz; clean compressed air at 0.5\u20130.7 MPa if pneumatic cutting\/discharge is selected).<\/li>\n<\/ul>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p><strong>Q: Is the machine shown in the legacy video manufactured by your team?<\/strong>\nA: No. The video displays an earlier, legacy semi-automatic design with manual material feeding and exposed mechanics. The FPH-200N is our current, standardized industrial equivalent featuring fully guarded kinematics, precision inverters, and automated indexing.<\/p>\n<p><strong>Q: Can the FPH-200N wrap two different materials simultaneously?<\/strong>\nA: Yes. The orbital ring can be fitted with a dual carriage mount, allowing simultaneous dual-layer application (e.g., paper\/anti-rust VCI film inside plus outer waterproof LLDPE stretch film).<\/p>\n<p><strong>Q: What prevents thin-wall rubber hoses from deformation during wrapping?<\/strong>\nA: Tension is modulated via the carriage mechanical brake. By reducing mechanical resistance to 15\u201320 N and increasing rotational overlap percentage, the bundle retains its structural circularity without ovalization.<\/p>\n<p><strong>Q: What are the primary wear components on the FPH-200N?<\/strong>\nA: The main maintenance components are the polyurethane ring support wheels, the high-friction transmission belt, and the film tension friction pads. All components are selected for a typical MTBF &gt; 4,000 operational hours.<\/p>\n<p><strong>Q: Can the machine handle corrugated plastic conduit as well as rubber hose?<\/strong>\nA: Yes. Because support rollers feature soft polyurethane coatings and adjustable speeds, fragile corrugated electrical conduit, PEX pipe, and heavy reinforced rubber hoses can run on the same chassis.<\/p>\n<h2 id=\"next-step\">Next Step &amp; Engineering Quotation<\/h2>\n<p>To integrate an FPH-200N or configure an engineered-to-order packaging line:<\/p>\n<ol>\n<li><strong>Submit Line Parameters<\/strong>: Email your dimensional range (min\/max coil ID, OD, width, weight, and extrusion rate) to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Engineering Proposal within 48 Hours<\/strong>: Receive a formal dimensional clearance study, floor footprint drawing (AutoCAD\/PDF), and firm quotation.<\/li>\n<li><strong>Sample Testing &amp; Validation<\/strong>: Send a trial production coil to our application testing center to verify film overlap, tension stability, and cycle timing prior to machine commissioning.<\/li>\n<\/ol>\n<h2 id=\"related-reading\">Related Reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Hose-packaging-machine\/Hose-Coil-packing-machinery-FPH-200.html\">FPH-200N Dedicated Product Profile and Footprint Specs<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/hose-wrapping-machine-hdpe-pipe-coil-packing-machines\/\">Application Note: HDPE Pipe Coil and Heavy Hose Orbit Wrapping<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automatic-pipe-coiling-and-wrapping-machine-for-hose-and-plastic-tubes\/\">Automated Continuous Pipe Coiling and Strapping Integration<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources &amp; Standards Reference<\/h2>\n<ul>\n<li>FPH-200N Specification Sheet: <a href=\"https:\/\/www.fhopepack.com\/Hose-packaging-machine\/Hose-Coil-packing-machinery-FPH-200.html\">FHOPE Hose Packing Machinery Portal<\/a><\/li>\n<li>Safety Standard Baseline: <a href=\"https:\/\/www.iso.org\/standard\/51528.html\">ISO 12100:2010 Safety of Machinery \u2013 General Principles for Design<\/a><\/li>\n<li>Packaging Machinery Specifics: <a href=\"https:\/\/www.nen.nl\/en\/nen-en-415-10-2014-en-191845\">EN 415-10:2014 Safety Requirements for Packaging Machines<\/a><\/li>\n<li>Video Case Demonstration: <a href=\"https:\/\/www.youtube.com\/\">Orbital Hose Packing Machine Operations on YouTube<\/a><\/li>\n<\/ul>\n<hr \/>\n<p><em>Last technical review by Principal Packaging Engineer: October 2026.<\/em><\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary Manual coiled rubber hose packing\u2014relying on hand feeding, manual tape fixing, and labor-intensive discharge\u2014typically ties up two full-time operators per work cell while producing inconsistent tension. 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