{"id":15689,"date":"2026-09-29T10:57:55","date_gmt":"2026-09-29T10:57:55","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=15689"},"modified":"2026-10-15T05:34:15","modified_gmt":"2026-10-15T05:34:15","slug":"automatic-wire-coil-rewinding-and-tying-machine-video","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/automatic-wire-coil-rewinding-and-tying-machine-video\/","title":{"rendered":"Automatic Wire Coil Rewinding and Tying Machine"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong>\nA rewinding and tying machine takes wire or cable from a large reel, measures and cuts it, winds it into small coils and ties them. Our equivalent solution is an off-line cutting, winding and tying machine that divides a large volume into several smaller coils. It makes non-spindle coils of <strong>120\u2013200 mm ID<\/strong>, 200\u2013450 mm OD and 50\u2013200 mm high, up to 5 kg each. The key planning step is checking that your coil length fits the winding window.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"1082\" height=\"608\" src=\"https:\/\/www.youtube.com\/embed\/TwbYY93GwHk\" title=\"2026\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#what-the-machine-does\">What the machine does<\/a><\/li>\n<li><a href=\"#coil-window\">Coil window<\/a><\/li>\n<li><a href=\"#will-your-length-fit\">Will your length fit?<\/a><\/li>\n<li><a href=\"#weight-limit\">Weight limit<\/a><\/li>\n<li><a href=\"#tying-and-length-control\">Tying and length control<\/a><\/li>\n<li><a href=\"#moving-up-to-a-full-line\">Moving up to a full line<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"what-the-machine-does\">What the machine does<\/h2>\n<p>The video shows a rewinding and tying cell built around a winding head, a linear slide and a tying unit. The slide moves the wound coil from the winding head to the tying position, so winding and tying happen in sequence.<\/p>\n<p>The process has four steps:<\/p>\n<ol>\n<li><strong>Pay-off.<\/strong> Wire or cable runs from the large reel.<\/li>\n<li><strong>Measure and cut.<\/strong> The machine counts the length and cuts at the set value.<\/li>\n<li><strong>Wind.<\/strong> The winding head forms a small coil with no spindle left inside.<\/li>\n<li><strong>Tie.<\/strong> The coil is tied so it holds its shape, then taken off.<\/li>\n<\/ol>\n<p>Our equivalent solution works off-line, next to the pay-off, so you can split large reels into small retail or installer coils.<\/p>\n<figure>\n<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.fhopepack.com\/uploads\/cable-machines\/cable-widing-tying-machine.jpg\" alt=\"Automatic cable coiling and tying machine with winding head, tying unit and control panel\" width=\"689\" height=\"673\" class=\"skip-lazy\">\n<figcaption><strong>Automatic cable coiling and tying machine.<\/strong> Our equivalent solution for rewinding into small tied coils.<\/figcaption>\n<\/figure>\n<h2 id=\"coil-window\">Coil window<\/h2>\n<table>\n<thead>\n<tr>\n<th>Parameter<\/th>\n<th>Value<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Coil ID<\/td>\n<td>120\u2013200 mm<\/td>\n<\/tr>\n<tr>\n<td>Coil OD<\/td>\n<td>200\u2013450 mm<\/td>\n<\/tr>\n<tr>\n<td>Coil height<\/td>\n<td>50\u2013200 mm<\/td>\n<\/tr>\n<tr>\n<td>Coil weight<\/td>\n<td>up to 5 kg<\/td>\n<\/tr>\n<tr>\n<td>Coil type<\/td>\n<td>non-spindle<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2 id=\"will-your-length-fit\">Will your length fit?<\/h2>\n<p>The winding window is the ring between ID and OD, times the coil height. An illustrative check for 100 m of 6 mm cable in a coil of 160 mm ID, 300 mm OD and 100 mm height:<\/p>\n<ol>\n<li><strong>Window area.<\/strong> (300 \u2212 160) \u00f7 2 \u00d7 100 = 7,000 mm\u00b2.<\/li>\n<li><strong>Turns that fit.<\/strong> Each turn of 6 mm cable takes about 6 \u00d7 6 = 36 mm\u00b2, so about 7,000 \u00f7 36 = 194 turns.<\/li>\n<li><strong>Length per turn.<\/strong> The mean diameter is (300 + 160) \u00f7 2 = 230 mm, so one turn is about 0.72 m.<\/li>\n<li><strong>Capacity.<\/strong> 194 \u00d7 0.72 m = about 140 m. So 100 m fits, with room to spare.<\/li>\n<\/ol>\n<p>This assumes the turns stack in a neat square pattern. Real winding packs less evenly, so the true capacity is lower, and we confirm the coil size on a trial with your wire.<\/p>\n<h2 id=\"weight-limit\">Weight limit<\/h2>\n<p>Each coil can weigh up to 5 kg. Weigh one metre of your wire or cable and multiply by the coil length. For example, at an illustrative 0.04 kg per metre, a 100 m coil weighs about 4 kg, which is inside the limit.<\/p>\n<p>If your coils are heavier or larger, we move to a bigger coiler from our range.<\/p>\n<h2 id=\"tying-and-length-control\">Tying and length control<\/h2>\n<p>Our automatic tube coiling and tying machine shows how we control length and tying. It is a tube machine, so we confirm the same functions for your wire on a trial:<\/p>\n<ul>\n<li><strong>Length.<\/strong> An encoder calculates the length automatically, with coiling and cutting accuracy of 3 mm per 10 m.<\/li>\n<li><strong>Tying.<\/strong> Two binding points are made at one time.<\/li>\n<li><strong>Tension.<\/strong> Tension control keeps soft material from deforming as it is coiled.<\/li>\n<li><strong>Drive.<\/strong> A servo motor drives the coiling and the coil positioning.<\/li>\n<li><strong>Faults.<\/strong> The machine detects errors and alarms when trouble occurs.<\/li>\n<\/ul>\n<p>Parameters are set in English on the PLC and HMI.<\/p>\n<h2 id=\"moving-up-to-a-full-line\">Moving up to a full line<\/h2>\n<p>For high volumes, our automatic cable coiling, wrapping and stacking line runs with no operator at the line. It coils at up to 2 coils per minute and one person can monitor 4\u20136 lines.<\/p>\n<table>\n<thead>\n<tr>\n<th>Parameter<\/th>\n<th>Coiling, wrapping and stacking line<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Coil ID<\/td>\n<td>135\u2013220 mm<\/td>\n<\/tr>\n<tr>\n<td>Coil OD<\/td>\n<td>180\u2013400 mm<\/td>\n<\/tr>\n<tr>\n<td>Coil height<\/td>\n<td>80\u2013130 mm<\/td>\n<\/tr>\n<tr>\n<td>Cable diameter<\/td>\n<td>1.5\u20136 mm<\/td>\n<\/tr>\n<tr>\n<td>Length setting (meter counter)<\/td>\n<td>0.01\u2013200 m<\/td>\n<\/tr>\n<tr>\n<td>Air supply<\/td>\n<td>6 bar<\/td>\n<\/tr>\n<tr>\n<td>Power<\/td>\n<td>AC 380 V, 50 Hz, 3 phase<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>The standards that apply depend on the destination market. For CE markets, ISO 12100 sets the risk-assessment method and EN 415-10 sets general requirements for packaging machines.<\/p>\n<h2 id=\"selection-checklist\">Selection checklist for a rewinding and tying machine<\/h2>\n<ul>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Wire or cable diameter, and weight per metre.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Coil length, ID, OD and height.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Coil weight.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Number of ties per coil.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Coils per hour, and off-line or inline with the line.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Power and compressed air at the station.<\/li>\n<\/ul>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p>Q: What coil sizes can it make?\nA: Non-spindle coils of 120\u2013200 mm ID, 200\u2013450 mm OD, 50\u2013200 mm high and up to 5 kg.<\/p>\n<p>Q: Will 100 m of 6 mm cable fit a 160\/300 mm coil, 100 mm high?\nA: Yes. The window holds about 194 turns of about 0.72 m, so about 140 m.<\/p>\n<p>Q: How accurate is the length?\nA: On our tube coiling and tying machine, the encoder gives coiling and cutting accuracy of 3 mm per 10 m.<\/p>\n<p>Q: How many ties does each coil get?\nA: Two binding points are made at one time on our tube coiling and tying machine.<\/p>\n<p>Q: What if I need higher output?\nA: Our coiling, wrapping and stacking line runs at up to 2 coils per minute, and one person can watch 4\u20136 lines.<\/p>\n<h2 id=\"next-step\">Next step<\/h2>\n<p>We match the machine to your wire in three steps:<\/p>\n<ol>\n<li><strong>Submit your layout drawing<\/strong> with wire size, coil length and coils per hour to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Receive a proposal within 48 hours<\/strong>, with the machine and layout.<\/li>\n<li><strong>Book a site survey<\/strong> to fit the machine next to your pay-off.<\/li>\n<\/ol>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/cable-winder\/Automatic-cable-coiling-and-tying.html\">Automatic cable coiling and tying machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Horizontal-Coiling-Machine\/tube-coiling-tying-machine.html\">Automatic tube coiling and tying machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Cable-packing-machine\/cable-winding-strapping.html\">Cable coiling, wrapping and stacking line<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Cable-packing-machine\/\">Cable packing machines<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Wire-coil-wrapping-machine\/\">Wire coil wrapping machines<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li>Coil window and off-line function: <a href=\"https:\/\/www.fhopepack.com\/cable-winder\/Automatic-cable-coiling-and-tying.html\">automatic cable coiling and tying machine page<\/a><\/li>\n<li>Length accuracy, binding, tension, servo: <a href=\"https:\/\/www.fhopepack.com\/Horizontal-Coiling-Machine\/tube-coiling-tying-machine.html\">automatic tube coiling and tying machine page<\/a><\/li>\n<li>Full line data: <a href=\"https:\/\/www.fhopepack.com\/Cable-packing-machine\/cable-winding-strapping.html\">cable coiling, wrapping and stacking line page<\/a><\/li>\n<li>Process in action: <a href=\"https:\/\/www.youtube.com\/watch?v=TwbYY93GwHk\">wire coil rewinding and tying video on YouTube<\/a><\/li>\n<li>Standards scope: <a href=\"https:\/\/www.iso.org\/standard\/51528.html\">ISO 12100:2010<\/a>, <a href=\"https:\/\/www.nen.nl\/en\/nen-en-415-10-2014-en-191845\">EN 415-10:2014<\/a><\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-04<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary A rewinding and tying machine takes wire or cable from a large reel, measures and cuts it, winds it into small coils and ties them. Our equivalent solution is an off-line cutting, winding [&hellip;]<\/p>","protected":false},"author":1,"featured_media":16890,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Automatic Wire Coil Rewinding and Tying Machine: Sizing","_seopress_titles_desc":"How an automatic wire coil rewinding and tying machine splits big reels into small tied coils: coil window, length per coil, capacity check and weight 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