{"id":1562,"date":"2019-02-26T05:53:21","date_gmt":"2019-02-26T05:53:21","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=1562"},"modified":"2026-10-22T00:17:12","modified_gmt":"2026-10-22T00:17:12","slug":"special-customized-wrapping-machine-for-packing-shovels","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/special-customized-wrapping-machine-for-packing-shovels\/","title":{"rendered":"Special Customized Wrapping Machine for Packing Shovels"},"content":{"rendered":"<p>Standard stretch wrappers are engineered for uniform geometries like boxes or straight bars, making them unsuitable for tools with complex profiles. A shovel presents a dual challenge: a long, thin handle and a wide, flat blade. Attempting to wrap this combination on a rotary table often results in unstable loads, film tearing, or incomplete coverage on the broad blade surface. This guide explains how a specialized ring-wrapper configuration resolves these issues, what specific customizations are required, and how to calculate film consumption for your production line.<\/p>\n<h2>Overview<\/h2>\n<p>The primary challenge in packing shovels is accommodating the significant difference in cross-section between the handle and the blade while maintaining load stability. A standard wrapper that rotates the product cannot easily manage the weight distribution and geometry of a shovel without specialized jigs. The solution lies in a ring-wrapper design where the film ring rotates around a stationary or slowly advancing product. This approach ensures consistent film tension and coverage regardless of the product&#8217;s irregular shape.<\/p>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/CEdGYFNdmZg?rel=0\" title=\"Special Customized Wrapping Machine for Packing Shovels\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<h2>How does the ring-wrapper mechanism solve the shovel problem?<\/h2>\n<p>The fundamental difference between a ring wrapper and a rotary table wrapper is the axis of rotation. In a rotary system, the product spins, which can cause long, unbalanced items like shovels to wobble or slip. In the ring-wrapper configuration, the product remains relatively stable on infeed supports while the film ring rotates around it. This mechanical arrangement allows the machine to wrap long, uneven items without spinning them, ensuring that the film adheres evenly to both the narrow handle and the wide blade.<\/p>\n<p>The process begins with the operator placing the shovel on infeed supports. The machine then advances the shovel through the rotating ring. As the ring turns, it winds the film around the passing shovel. Once the shovel clears the ring, the film is cut, and the wrapped unit is removed. This sequence ensures that the film is applied with consistent tension, which is critical for protecting the shovel\u2019s finish during transit.<\/p>\n<h2>What specific customizations are required for shovel packing?<\/h2>\n<p>A generic wrapping machine cannot handle shovels because the geometry varies significantly between models. The following customizations are essential for effective operation:<\/p>\n<ul>\n<li><strong>Ring Size:<\/strong> The internal diameter of the film ring must be large enough to pass over the full width of the largest shovel blade. If the ring is too small, it will not accommodate the blade; if it is too large, it may lack the structural rigidity to maintain film tension.<\/li>\n<li><strong>Infeed Supports:<\/strong> The supports must be designed to hold both the thin handle and the wide blade level. This prevents the shovel from tipping or shifting during the wrapping process, which could lead to uneven film application or safety hazards.<\/li>\n<li><strong>Guard Fences:<\/strong> Safety barriers are installed to keep the operator out of the ring path. Since the ring rotates at speed, physical separation is necessary to prevent injury.<\/li>\n<li><strong>Control Program:<\/strong> The machine\u2019s software must be programmed to adjust feed speed and film overlap for each specific shovel model, including the slower pass and the extra layers the blade needs. This allows the operator to switch between different product sizes without manual recalibration of the mechanical settings.<\/li>\n<\/ul>\n<h2>How is film consumption calculated for shovels?<\/h2>\n<p>Film usage is determined by the length of the shovel, the width of the film, and the desired overlap. Because the shovel\u2019s cross-section changes from handle to blade, the film consumption is not uniform along the length. The blade requires more film coverage due to its larger perimeter, while the handle requires less.<\/p>\n<p>An illustrative calculation for a 1,200 mm shovel using 100 mm wide film at half overlap demonstrates the method. At half overlap, the film advances 50 mm per ring turn. For a 1,200 mm length, this requires 24 ring turns. If the average wrapped section perimeter is estimated at 300 mm, the total film laid is approximately 7.2 meters. This calculation is a theoretical estimate based on illustrative values. Actual film consumption will vary based on the specific dimensions of your shovel models, the film width selected, and the overlap ratio required for your packaging standards.<\/p>\n<table>\n<thead><tr><th>Item<\/th>\n<th>Value<\/th><\/tr><\/thead>\n<tbody>\n<tr><td>Shovel length<\/td>\n<td>1,200 mm<\/td><\/tr>\n<tr><td>Film width (illustrative)<\/td>\n<td>100 mm<\/td><\/tr>\n<tr><td>Advance per ring turn at half overlap<\/td>\n<td>50 mm<\/td><\/tr>\n<tr><td>Ring turns, 1,200 \u00f7 50<\/td>\n<td>24<\/td><\/tr>\n<tr><td>Average wrapped section perimeter (illustrative)<\/td>\n<td>300 mm<\/td><\/tr>\n<tr><td>Film laid, 24 \u00d7 0.3 m<\/td>\n<td>about 7.2 m<\/td><\/tr>\n<\/tbody><\/table>\n<h2>Why is feed speed adjustment important for the blade?<\/h2>\n<p>The blade of a shovel has a significantly larger perimeter than the handle, and that is the difference the control program above has to absorb. To protect the wider surface, the machine can slow the feed speed as the shovel passes through the ring. This reduction in speed increases the number of film layers applied to the blade area, providing extra cushioning and stability. This feature is programmable, allowing the system to automatically adjust the feed rate based on the position of the shovel within the ring.<\/p>\n<h2>What safety standards apply to this equipment?<\/h2>\n<p>Safety is paramount when operating machinery with rotating components. The ring wrapper is equipped with yellow guard fences to isolate the operator from the moving ring. Operators must keep their hands outside the guards while the machine is running.<\/p>\n<p>For machines intended for the European market, compliance with relevant standards is required. EN 415-10 provides general requirements for packaging machines, serving as a design reference. ISO 12100 outlines the risk-assessment method used during the design phase to identify and mitigate hazards. It is important to note that certification of a delivered machine is confirmed in the project ordering agreement; the manufacturer does not claim pre-existing certificates for custom configurations. Buyers should verify specific regulatory requirements for their destination market during the engineering phase.<\/p>\n<h2>How do I select the right configuration for my line?<\/h2>\n<p>When evaluating a custom wrapping solution for shovels or similar long products, consider the following factors:<\/p>\n<ul>\n<li><strong>Product Dimensions:<\/strong> Provide the length, and the largest and smallest cross-sections for all shovel models you intend to pack.<\/li>\n<li><strong>Production Speed:<\/strong> Determine the required output in products per hour. This influences the choice of drive system and ring rotation speed.<\/li>\n<li><strong>Film Specifications:<\/strong> Specify the film type and width. The film must be compatible with the ring mechanism and provide sufficient strength for your load.<\/li>\n<li><strong>Loading Method:<\/strong> Decide between manual loading or automatic loading. Automatic loading can be planned per project but requires additional integration work.<\/li>\n<li><strong>Floor Space:<\/strong> Ensure adequate space for infeed and outfeed conveyors, as well as operator access for safety and maintenance.<\/li>\n<\/ul>\n<h2>What data must I provide to get a real configuration?<\/h2>\n<p>To receive an accurate proposal and engineering design, you must submit specific technical data. Vague descriptions will result in generic estimates that may not meet your production needs.<\/p>\n<p>Please provide the following information to the supplier:<\/p>\n<ol>\n<li><strong>Product Models:<\/strong> Dimensions (length, handle diameter, blade width\/thickness) for every model you pack, from the smallest to the largest.<\/li>\n<li><strong>Target Output:<\/strong> The required number of shovels per hour or shift.<\/li>\n<li><strong>Film Preference:<\/strong> The type of stretch film you currently use or prefer, including width and thickness.<\/li>\n<li><strong>Layout Constraints:<\/strong> Any limitations on floor space or existing conveyor heights.<\/li>\n\n<p>We reply with a proposal after we confirm the details. Ring inner diameter and cycle time stay confirmed per project and appear in that proposal, together with the film plan.<\/p>\n<h2>Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/rod-orbital-wrapper-and-bar-wrapping-machine\/\">Video: rod orbital wrapper and bar wrapping machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Automatic-horizontal-stretch-wrapper\/E300-horizontal-stretch-wrapper.html\">E300 horizontal stretch wrapper<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Steel-tube-strapping-machine\/\">Steel tube strapping machine<\/a><\/li>\n<\/ul><\/ol>","protected":false},"excerpt":{"rendered":"<p>Standard stretch wrappers are engineered for uniform geometries like boxes or straight bars, making them unsuitable for tools with complex profiles. A shovel presents a dual challenge: a long, thin handle and a wide, flat [&hellip;]<\/p>","protected":false},"author":1,"featured_media":2139,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Custom Orbital Wrapping Machine for Packing Shovels","_seopress_titles_desc":"How our custom ring wrapper packs long-handled shovels: the operator lays each one through the ring, the ring wraps it, and how to estimate film per 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