{"id":1550,"date":"2019-02-13T07:24:58","date_gmt":"2019-02-13T07:24:58","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=1550"},"modified":"2026-10-27T13:01:59","modified_gmt":"2026-10-27T13:01:59","slug":"r100-rotary-arm-pallet-wrapping-machine","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/r100-rotary-arm-pallet-wrapping-machine\/","title":{"rendered":"R100 rotary arm pallet wrapping machine"},"content":{"rendered":"<blockquote>\n<p><strong>Executive Summary<\/strong>\nThe R100 is a semi-automatic rotary arm stretch wrapping machine engineered for unstable, ultra-light, tall, or irregular pallet loads. Because the pallet rests stationary on the warehouse floor while the balanced arm rotates the film carriage around it, products are entirely free from centrifugal destabilization. The R100 accommodates loads up to 1,300 \u00d7 1,300 \u00d7 2,300 mm (L \u00d7 W \u00d7 H) with an inverter-driven arm speed of 10 to 14 r\/min. This guide provides exact kinematic overlap formulas, cycle-time calculations, and an engineering selection matrix for production packaging lines.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/EEGWO-LQAkU?rel=0\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<hr \/>\n<h2>Table of Contents<\/h2>\n<ul>\n<li><a href=\"#why-the-load-stays-still-on-the-r100\">Why the Load Stays Still on the R100<\/a><\/li>\n<li><a href=\"#the-r100-semi-automatic-operating-cycle\">The R100 Semi-Automatic Operating Cycle<\/a><\/li>\n<li><a href=\"#kinematics-how-arm-speed-and-carriage-speed-determine-overlap\">Kinematics: How Arm Speed and Carriage Speed Determine Overlap<\/a><\/li>\n<li><a href=\"#r100-technical-specifications\">R100 Technical Specifications<\/a><\/li>\n<li><a href=\"#worked-engineering-example-1200--1000--1800-mm-pallet\">Worked Engineering Example: 1,200 \u00d7 1,000 \u00d7 1,800 mm Pallet<\/a><\/li>\n<li><a href=\"#selection-checklist-technical-data-to-submit\">Selection Checklist: Technical Data to Submit<\/a><\/li>\n<li><a href=\"#safety-compliance-and-en-415-6-standards\">Safety Compliance and EN 415-6 Standards<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step-requesting-layout-drawings\">Next Step: Requesting Layout Drawings<\/a><\/li>\n<li><a href=\"#related-reading\">Related Reading<\/a><\/li>\n<li><a href=\"#standards-and-source-references\">Standards and Source References<\/a><\/li>\n<\/ul>\n<hr \/>\n<h2>Why the Load Stays Still on the R100<\/h2>\n<p>Conventional turntable stretch wrappers rotate the entire pallet stack across an indexed circular base. While efficient for uniform, interlocked, and heavy cargo, rotary motion subjects stacked cartons, light plastic containers, and tall liquid drums to constant centrifugal forces. Any rotational acceleration or sudden deceleration can cause high-center-of-gravity loads to lean, collapse, or shift off the pallet base.<\/p>\n<pre><code>TURNTABLE WRAPPING (Dynamic Stack):\nPallet + Load Centrifugal Force ---&gt; Risk of Load Shift &amp; Box Shedding\n\nROTARY ARM R100 (Static Stack):\nPallet on Floor (Static) &lt;--- Balanced Arm Rotates Around Static Envelope<\/code><\/pre>\n<p>The R100 rotary arm wrapper eliminates this dynamic stress by securing the pallet stationary on the factory floor. The load is placed directly by a standard hand pallet truck or forklift into the wrapping zone. The overhead driven arm rotates the counter-balanced film carriage smoothly around the perimeter of the motionless goods. There is no turntable platform step, no ramp requirement, and zero risk of rotational load spill.<\/p>\n<hr \/>\n<h2>The R100 Semi-Automatic Operating Cycle<\/h2>\n<p>The R100 combines simple mechanical controls with a flexible PLC architecture to deliver a repeatable cycle:<\/p>\n<ol>\n<li><strong>Load Placement<\/strong>: The forklift or pallet jack positions the pallet on the floor within the marked yellow safety boundary under the arm&#8217;s rotation center.<\/li>\n<li><strong>Film Anchoring<\/strong>: The operator pulls the film tail and secures it to the base of the pallet or tucks it under a pallet board. On units fitted with the optional pneumatic clamp-and-cut system, the pneumatic jaws hold the film tail automatically.<\/li>\n<li><strong>Automated Wrap Cycle<\/strong>: The operator presses the cycle start push-button (or uses an optional remote lanyard\/pendant switch). The rotary arm accelerates softly via frequency inverter, revolving around the load while the film carriage ascends at a constant 2.9 m\/min. An adjustable photoelectric diffuse sensor automatically detects the top edge of the stack.<\/li>\n<li><strong>Cycle Completion and Arm Indexing<\/strong>: Once the programmed top and bottom reinforcement layers are completed, the carriage descends and the arm decelerates to an indexed home position. On standard R100 units, the operator cuts the film manually; on clamp-and-cut configurations, the pneumatic arm catches, thermal\/blade cuts, and wipes the film tail against the load.<\/li>\n<li><strong>Pallet Retrieval<\/strong>: The forklift moves the pallet directly into shipping racks or staging areas without waiting for turntable home leveling.<\/li>\n<\/ol>\n<p>Reinforcing wrap layers for bottom, middle, and top can be set independently from 0 to 99 revolutions via the integrated touchscreen interface.<\/p>\n<hr \/>\n<h2>Kinematics: How Arm Speed and Carriage Speed Determine Overlap<\/h2>\n<p>Film layer containment force and weatherproofing rely directly on the horizontal overlap percentage between successive revolutions. Vertical carriage pitch per arm rotation is defined by carriage linear climb speed divided by rotational speed:<\/p>\n<pre><code>Carriage Pitch per Revolution (mm\/rev) = [Carriage Speed (mm\/min)] &divide; [Arm Speed (r\/min)]\nOverlap (%) = {[Film Width (mm) - Pitch (mm\/rev)] &divide; [Film Width (mm)]} &times; 100%<\/code><\/pre>\n<p>On the R100, the vertical carriage climb rate is calibrated at 2.9 m\/min (48.3 mm\/s), while the rotary arm operates from 10 to 14 r\/min under variable frequency drive control. Maintaining a constant carriage climb speed while increasing arm rotational speed reduces the vertical advance per turn, increasing wrap overlap and containment integrity:<\/p>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Arm Speed (r\/min)<\/th>\n<th style=\"text-align: left\">Vertical Pitch per Turn (mm)<\/th>\n<th style=\"text-align: left\">Film Overlap with 500 mm Web Width<\/th>\n<th style=\"text-align: left\">Application Characteristic<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>10 r\/min<\/strong><\/td>\n<td style=\"text-align: left\">290 mm<\/td>\n<td style=\"text-align: left\">42.0%<\/td>\n<td style=\"text-align: left\">General dust cover; high throughput on rigid loads<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>12 r\/min<\/strong><\/td>\n<td style=\"text-align: left\">242 mm<\/td>\n<td style=\"text-align: left\">51.6% (\u2248 52%)<\/td>\n<td style=\"text-align: left\">Industry standard; balanced waterproof\/containment ratio<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>14 r\/min<\/strong><\/td>\n<td style=\"text-align: left\">207 mm<\/td>\n<td style=\"text-align: left\">58.6% (\u2248 59%)<\/td>\n<td style=\"text-align: left\">Heavy, high-containment wrapping for tall or loose cartons<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<hr \/>\n<h2>R100 Technical Specifications<\/h2>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Parameter \/ Engineering Subsystem<\/th>\n<th style=\"text-align: left\">R100 Standard Configuration<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>Automation Level<\/strong><\/td>\n<td style=\"text-align: left\">Semi-automatic (PLC-controlled wrapping cycle)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Maximum Packaging Capacity<\/strong><\/td>\n<td style=\"text-align: left\">Up to 35 pallets\/hour (contingent on pallet height and handling)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Rotary Arm Speed<\/strong><\/td>\n<td style=\"text-align: left\">10\u201314 r\/min (stepless adjustment via frequency inverter)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Maximum Pallet Dimensions<\/strong><\/td>\n<td style=\"text-align: left\">1,300 mm \u00d7 1,300 mm \u00d7 2,300 mm (L \u00d7 W \u00d7 H)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Stretch Film Compatibility<\/strong><\/td>\n<td style=\"text-align: left\">LLDPE Machine Grade; Web Width: 500 mm; Roll OD: \u2264 250 mm; Core ID: 76 mm (3 in)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Vertical Carriage Speed<\/strong><\/td>\n<td style=\"text-align: left\">Fixed 2.9 m\/min (independent drive chain\/gear motor)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Film Delivery \/ Tension Control<\/strong><\/td>\n<td style=\"text-align: left\">Mechanical friction brake or powered pre-stretch carriage with separate motor<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Reinforcement Program<\/strong><\/td>\n<td style=\"text-align: left\">Bottom \/ Middle \/ Top wraps independently set from 0 to 99 turns<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Electrical Power Specification<\/strong><\/td>\n<td style=\"text-align: left\">380 V AC, 3-Phase, 5-Wire, 50\/60 Hz (customizable to 220V\/415V\/480V)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Pneumatic Requirements<\/strong><\/td>\n<td style=\"text-align: left\">0.6\u20130.8 MPa (6\u20138 bar \/ 6\u20138 kgf\/cm\u00b2), clean dry shop air (for cutter option)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Operating Machine Weight<\/strong><\/td>\n<td style=\"text-align: left\">Approximately 650 kg<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Standard Installation Envelope<\/strong><\/td>\n<td style=\"text-align: left\">Approximately 4.0 m\u00b3 footprint sweep volume (excluding safety perimeter fencing)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<hr \/>\n<h2>Worked Engineering Example: 1,200 \u00d7 1,000 \u00d7 1,800 mm Pallet<\/h2>\n<p>To illustrate field performance, consider a standard Euro\/ISO pallet load measuring 1,200 mm (L) \u00d7 1,000 mm (W) \u00d7 1,800 mm (H).<\/p>\n<h3>1. Overlap Verification<\/h3>\n<p>Setting the rotary arm to a balanced speed of 12 r\/min:<\/p>\n<ul>\n<li>Vertical pitch per turn: <code>2,900 mm\/min &divide; 12 r\/min = 241.7 mm\/turn &asymp; 242 mm<\/code><\/li>\n<li>With 500 mm wide film: <code>Overlap = [(500 mm - 242 mm) &divide; 500 mm] &times; 100% = 51.6% &asymp; 52%<\/code><\/li>\n<\/ul>\n<h3>2. Wrapping Cycle Time Calculation<\/h3>\n<ul>\n<li>Carriage vertical transit time (single way): <code>1.8 m &divide; 2.9 m\/min = 0.62 min &asymp; 37.2 seconds<\/code><\/li>\n<li>Full upward and downward cycle travel: <code>37.2 s &times; 2 = 74.4 seconds<\/code><\/li>\n<li>Rotations during travel: <code>0.62 min &times; 12 r\/min &times; 2 directions = 14.88 turns &asymp; 15 turns<\/code><\/li>\n<li>Adding programmed reinforcement wraps: 2 reinforcement turns at base + 2 reinforcement turns at top = 4 stationary turns.<\/li>\n<li>Stationary turns duration at 12 r\/min (5.0 s per revolution): <code>4 turns &times; 5.0 s = 20 seconds<\/code><\/li>\n<li><strong>Total active wrapping cycle time<\/strong>: <code>74.4 s + 20 s = 94.4 seconds (&asymp; 94 s)<\/code> at 19 total arm revolutions.<\/li>\n<\/ul>\n<h3>3. Applied Film Consumption<\/h3>\n<ul>\n<li>Pallet perimeter: <code>2 &times; (1,200 mm + 1,000 mm) = 4,400 mm = 4.4 m<\/code><\/li>\n<li>Total film applied to pallet perimeter: <code>19 turns &times; 4.4 m = 83.6 m (&asymp; 84 m)<\/code>\n<em>(Note: If equipped with a powered pre-stretch carriage operating at 200% stretch, actual unrolled film consumption from the roll is approximately <code>84 m &divide; 3.0 &asymp; 28 m<\/code>, significantly decreasing consumable cost.)<\/em><\/li>\n<\/ul>\n<h3>4. Hourly Pallet Throughput<\/h3>\n<p>The system output equals <code>3,600 s &divide; [Cycle Wrapping Time (94 s) + Operator \/ Forklift Handling Time (t)]<\/code>.<\/p>\n<ul>\n<li>Assuming an average handling and positioning time <code>t = 60 s<\/code>:\n<code>Output = 3,600 &divide; (94 + 60) = 23.3 pallets\/hour<\/code><\/li>\n<li>Shorter pallets (e.g., 1,200 mm height) running fewer reinforcement wraps achieve up to 30\u201335 pallets\/hour.<\/li>\n<\/ul>\n<hr \/>\n<h2>Selection Checklist: Technical Data to Submit<\/h2>\n<p>To size the machine geometry and confirm arm clearance, please provide our engineering team with:<\/p>\n<ol>\n<li><strong>Load Envelope (Min\/Max)<\/strong>: Exact pallet base length \u00d7 width, maximum loaded height, and gross pallet weight.<\/li>\n<li><strong>Stack Structural Stability<\/strong>: Whether the products are rigid cartons, interlocking plastic crates, loose bags, or fragile bottles.<\/li>\n<li><strong>Required Line Throughput<\/strong>: Target pallets per hour during peak shifts.<\/li>\n<li><strong>Logistical Access and Floor Space<\/strong>: Forklift maneuvering radius, overhead crane clearances, or manual hand pallet truck paths.<\/li>\n<li><strong>Site Utility Infrastructure<\/strong>: Electrical supply voltage\/frequency and clean compressed air availability at the installation location.<\/li>\n<\/ol>\n<hr \/>\n<h2>Safety Compliance and EN 415-6 Standards<\/h2>\n<p>The R100 is engineered in compliance with <strong>EN 415-6<\/strong> (Safety of packaging machines \u2014 Pallet wrapping machines) and risk-assessed according to <strong>ISO 12100:2010<\/strong>.<\/p>\n<pre><code>[Yellow Perimeter Safety Fence]\n        \u2502\n        \u251c\u2500\u2500&gt; Interlocked Access Gate (Safety Switches to EN ISO 14119)\n        \u251c\u2500\u2500&gt; Mechanical Anti-Collision Touch Ring on Film Carriage\n        \u251c\u2500\u2500&gt; Main Isolator with OSHA LOTO Lockout \/ Tagout Provisions\n        \u2514\u2500\u2500&gt; Ergonomic Red Mushroom E-Stop Buttons (Dual Channel Cat. 3 \/ PL d)<\/code><\/pre>\n<ul>\n<li><strong>Perimeter Guarding<\/strong>: Industrial yellow steel mesh panels enclose the full rotation radius of the arm, isolating personnel from moving mechanisms.<\/li>\n<li><strong>Carriage Obstacle Detection<\/strong>: A mechanical anti-collision bumper bar on the carriage instantly halts vertical and rotational travel if an obstruction is met.<\/li>\n<li><strong>Electrical Safety Architecture<\/strong>: Features emergency stop buttons, 24 V DC safety control circuits, and a lockable main power isolator for OSHA-compliant LOTO procedures.<\/li>\n<\/ul>\n<hr \/>\n<h2>Engineering FAQ<\/h2>\n<h3>Q: Does the pallet load move or rotate during wrapping?<\/h3>\n<p><strong>A<\/strong>: No. The load remains stationary on the floor. Only the balanced overhead arm revolves around the product, ensuring zero centrifugal disturbance for fragile or poorly stacked goods.<\/p>\n<h3>Q: How can operators adjust film overlap percentage on the line?<\/h3>\n<p><strong>A<\/strong>: Operators can adjust the arm rotational speed between 10 and 14 r\/min via the control panel inverter settings. Increasing arm speed while keeping the carriage climb speed at 2.9 m\/min tightens the overlap up to nearly 60%.<\/p>\n<h3>Q: Is the film cut automatically at cycle completion?<\/h3>\n<p><strong>A<\/strong>: On the standard R100 base machine, the film tail is torn or manually cut by the operator. We provide an optional automatic pneumatic clamp-and-cut system that grips the film, cuts it cleanly via a protected blade, and presses the tail onto the pallet. This option requires shop air at 0.6\u20130.8 MPa.<\/p>\n<h3>Q: Which industrial safety standards apply to this equipment?<\/h3>\n<p><strong>A<\/strong>: The machinery complies with EN 415-6 for pallet wrapping machinery and ISO 12100 for comprehensive mechanical risk assessment within CE-regulated jurisdictions.<\/p>\n<hr \/>\n<h2>Next Step: Requesting Layout Drawings<\/h2>\n<ol>\n<li><strong>Submit Load Specs<\/strong>: Send your maximum load dimensions and desired pallets\/hour to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Application Review<\/strong>: Our application engineering department reviews your cycle requirements within 24 hours.<\/li>\n<li><strong>Custom GA Drawing<\/strong>: We generate a clear General Arrangement (GA) CAD layout showing arm rotational clearance, recommended safety fencing placement, and forklift loading aisles.<\/li>\n<\/ol>\n<hr \/>\n<h2>Related Reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Rotary-arm-wrapping-machine\/Semiauto-rotary-wrapper-R100.html\">Semi-automatic rotary arm wrapper R100<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Rotary-arm-wrapping-machine\/\">Rotary arm wrapping machines catalogue<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/fhope-r100-rotary-arm-pallet-wrapper-with-film-cutter\/\">FHOPE-R100 rotary arm pallet wrapper with film cutter video demo<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automatic-rotary-arm-pallet-wrapping-machine-with-top-sheet-covering\/\">Automatic rotary arm pallet wrapping machine with top sheet covering<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/double-rotary-arm-stretch-wrapping-machine\/\">Double rotary arm stretch wrapping machine for high speed operations<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/rotary-arm-pallet-wrapper-with-top-film-dispenser\/\">Rotary arm pallet wrapper with top film dispenser<\/a><\/li>\n<\/ul>\n<hr \/>\n<h2>Standards and Source References<\/h2>\n<ul>\n<li><strong>Machinery Specifications<\/strong>: FHOPE R100 Semi-Automatic Rotary Arm Technical Specification Sheet.<\/li>\n<li><strong>Factory Demonstration<\/strong>: <a href=\"https:\/\/www.youtube.com\/watch?v=EEGWO-LQAkU\">R100 Rotary Arm Pallet Wrapping Machine on YouTube<\/a>.<\/li>\n<li><strong>International Directives<\/strong>: EN 415-6:2013 (Safety of Packaging Machines, Part 6: Pallet Wrapping Machines); ISO 12100:2010 (Safety of Machinery \u2014 General Principles for Design \u2014 Risk Assessment and Risk Reduction).<\/li>\n<li><strong>Kinematic Formulas<\/strong>: Packaging Engineering Field Overlap and Travel Pitch Standards.<\/li>\n<\/ul>\n<p><em>Last technical review: 2026-10-17<\/em><\/p>","protected":false},"excerpt":{"rendered":"<p>Executive Summary The R100 is a semi-automatic rotary arm stretch wrapping machine engineered for unstable, ultra-light, tall, or irregular pallet loads. Because the pallet rests stationary on the warehouse floor while the balanced arm rotates [&hellip;]<\/p>","protected":false},"author":1,"featured_media":2154,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"R100 Rotary Arm Pallet Wrapping Machine | FHOPE","_seopress_titles_desc":"Our R100 semi-automatic rotary arm pallet wrapper turns the film round a still load at 10 to 14 r\/min, up to 35 pallets an hour. 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