{"id":15261,"date":"2026-09-07T10:06:44","date_gmt":"2026-09-07T10:06:44","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=15261"},"modified":"2026-10-06T14:01:44","modified_gmt":"2026-10-06T14:01:44","slug":"inside-customer-workshop-how-our-automatic-steel-coil-upender-wrapping-machine-transforms-plant-safety","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/inside-customer-workshop-how-our-automatic-steel-coil-upender-wrapping-machine-transforms-plant-safety\/","title":{"rendered":"Steel Coil Upender and Eye-Through Wrapping Line: Where the Safety Gains Come From"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong>\nThis 24 s clip was filmed on an installed line running our equipment. It shows a tall coil upender station, an eye-through ring wrapping a flat steel coil on a roller conveyor, and a wide view of the hall. The safety case for a line like this is simple. It removes the two most dangerous manual jobs in coil packing, turning coils with a crane and wrapping them by hand.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"1053\" height=\"592\" src=\"https:\/\/www.youtube.com\/embed\/NrK1OH957oI\" title=\"Automatic Steel Coil Upending &amp; Stretch Wrapping Machine in Customer Workshop\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#video\">What the clip shows<\/a><\/li>\n<li><a href=\"#manual-risks\">The manual jobs a line replaces<\/a><\/li>\n<li><a href=\"#upender\">The coil upender: turning without a crane<\/a><\/li>\n<li><a href=\"#wrapper\">The eye-through wrapper: no hand wrapping<\/a><\/li>\n<li><a href=\"#layout\">Line layout and people flow<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist for an upender and wrapping line<\/a><\/li>\n<li><a href=\"#safety\">Controls and safety<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"video\">What the clip shows<\/h2>\n<table>\n<thead>\n<tr>\n<th>Clip time<\/th>\n<th>What is on screen<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>0\u20136 s<\/td>\n<td>a tall blue upender frame with yellow arms holding a steel coil; a grey control cabinet with touchscreen beside it<\/td>\n<\/tr>\n<tr>\n<td>8\u201312 s<\/td>\n<td>a flat steel coil on yellow powered rollers passes through a vertical wrapping ring that lays clear film through the eye<\/td>\n<\/tr>\n<tr>\n<td>14\u201324 s<\/td>\n<td>the camera pans along the hall: conveyors, further packing stations and an overhead crane<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>One operator works at the infeed side. The coil is moved and wrapped by the machines throughout.<\/p>\n<h2 id=\"manual-risks\">The manual jobs a line replaces<\/h2>\n<p>In a plant without a packing line, two jobs carry most of the risk:<\/p>\n<ul>\n<li><strong>Turning coils with a crane and slings.<\/strong> The coil swings as it passes its balance point, and people stand close to guide it.<\/li>\n<li><strong>Hand wrapping.<\/strong> Operators walk around a heavy coil, threading film or paper through the eye.<\/li>\n<\/ul>\n<p>A line, such as our <a href=\"https:\/\/www.fhopepack.com\/videos\/stop-turning-coils-by-hand-automatic-coil-turnover-feeding-wrapping-line\/\">automatic coil turnover, feeding and wrapping line<\/a>, puts both jobs inside machines. People load, watch the screen and change film rolls. They do not stand next to a moving coil.<\/p>\n<h2 id=\"upender\">The coil upender: turning without a crane<\/h2>\n<p>A coil upender tilts a coil between horizontal and vertical on a fixed frame, at a controlled speed.<\/p>\n<p>From our FPCT coil upender table:<\/p>\n<table>\n<thead>\n<tr>\n<th>Model<\/th>\n<th>Max. loading<\/th>\n<th>Power<\/th>\n<th>Turning time<\/th>\n<th>Machine weight<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>FPCT-02<\/td>\n<td>2 t<\/td>\n<td>1.5 kW<\/td>\n<td>50\u201370 s<\/td>\n<td>2.0 t<\/td>\n<\/tr>\n<tr>\n<td>FPCT-05<\/td>\n<td>5 t<\/td>\n<td>1.5 kW<\/td>\n<td>50\u201380 s<\/td>\n<td>2.5 t<\/td>\n<\/tr>\n<tr>\n<td>FPCT-10<\/td>\n<td>10 t<\/td>\n<td>3.2 kW<\/td>\n<td>60\u201390 s<\/td>\n<td>3.0 t<\/td>\n<\/tr>\n<tr>\n<td>FPCT-20<\/td>\n<td>20 t<\/td>\n<td>4.5 kW<\/td>\n<td>60\u201390 s<\/td>\n<td>3.5 t<\/td>\n<\/tr>\n<tr>\n<td>FPCT-50<\/td>\n<td>50 t<\/td>\n<td>11.5 kW<\/td>\n<td>60\u2013100 s<\/td>\n<td>4.5 t<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>The table size is made to the coil size. A turning time of 50\u2013100 s is slow on purpose: the coil passes its balance point without a jolt. Like all our machines, each upender is built per project, so the figures can change.<\/p>\n<h2 id=\"wrapper\">The eye-through wrapper: no hand wrapping<\/h2>\n<p>In the clip the ring passes through the coil eye while the rollers turn the coil. Film covers the outside, the inside and both faces in one cycle.<\/p>\n<p>On our coil packing lines, the PLC\/HMI programs set centring, tension and overlap per coil type. The operator picks the coil type on the screen; nobody walks round the coil with a film roll. Film, paper or woven wrap can be used, and PET or steel strapping can follow.<\/p>\n<h2 id=\"layout\">Line layout and people flow<\/h2>\n<p>The wide shot at the end shows what a line does to a hall:<\/p>\n<ul>\n<li><strong>One flow direction.<\/strong> Coils move along conveyors from station to station, not across the floor on forks.<\/li>\n<li><strong>Fewer crane lifts.<\/strong> The crane loads the line and takes finished packs away.<\/li>\n<li><strong>Clear walkways.<\/strong> People walk beside the line, outside the stations.<\/li>\n<\/ul>\n<p>When we lay out a line, the walkways and the fence line are on the first drawing, not added later.<\/p>\n<h2 id=\"selection-checklist\">Selection checklist for an upender and wrapping line<\/h2>\n<ul>\n<li>Coil weight, OD, ID and width, smallest and largest.<\/li>\n<li>Which way coils arrive and leave: eye horizontal or eye vertical.<\/li>\n<li>Coils per hour and the number of crane lifts you want to remove.<\/li>\n<li>Wrap material, strapping and labelling.<\/li>\n<li>Floor space, crane coverage and walkways.<\/li>\n<li>Who loads film and where they stand.<\/li>\n<\/ul>\n<h2 id=\"safety\">Controls and safety<\/h2>\n<p>The standards that apply depend on the destination market. For CE markets, ISO 12100 sets the risk-assessment method and EN 415-10 covers general requirements for packaging machines, which fixes guarding and the emergency-stop arrangement.<\/p>\n<p>On this line each station has its own control cabinet with a touchscreen. Fencing, interlocks and stop circuits are fixed in the risk assessment for each layout.<\/p>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p>Q: Does the clip show the coil being turned?\nA: It shows the upender station holding a coil, then the wrapping ring at work. The full turning motion is not in this short clip.<\/p>\n<p>Q: How heavy a coil can our upenders turn?\nA: Our FPCT table runs from 2 t up to 50 t, by model.<\/p>\n<p>Q: How long does a turn take?\nA: From 50\u201370 s on the FPCT-02 to 60\u2013100 s on the FPCT-50. The slow turn lets the coil pass its balance point without a jolt.<\/p>\n<p>Q: Does the wrapper need an operator for each coil?\nA: No. The program sets centring, tension and overlap for each coil type, and the operator selects the type on the HMI.<\/p>\n<p>Q: Which wrap materials can the line use?\nA: Film, paper or woven wrap, with PET or steel strapping as an option.<\/p>\n<h2 id=\"next-step\">Next step<\/h2>\n<p>We plan an upender and wrapping line in three steps:<\/p>\n<ol>\n<li><strong>Submit your layout drawing<\/strong> with coil sizes, weights and how coils arrive, to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Receive a proposal within 48 hours<\/strong>, with the upender model, wrapper and conveyor layout.<\/li>\n<li><strong>Book a site survey<\/strong> so we confirm crane coverage, walkways and floor space.<\/li>\n<\/ol>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/continuous-downtime-inconsistent-tension-or-manual-bottlenecks-what-is-the-primary-failure-point-in-your-stainless-steel-coil-packaging-line\/\">Stainless Steel Coil Packaging Line: Tilting, Eye-Through Wrapping, Labelling and Stacking<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/next-generation-steel-coil-packaging-solutions-integrated-stretch-wrapping-and-stacking-technology\/\">Slit Coil Stretch Wrapping and Stacking Line: Eye-Through Ring to Gantry Stacker<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/the-roi-of-safety-why-90-degree-mold-upenders-are-replacing-overhead-cranes-in-industrial-toolrooms\/\">The ROI of Safety: 90-Degree Mold Upenders Instead of Crane Flipping<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Coil-Upender\/\">Coil upender<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li>Machine in action: <a href=\"https:\/\/www.youtube.com\/watch?v=NrK1OH957oI\">the video on YouTube<\/a> (24 s)<\/li>\n<li>FPCT loading, power, turning time, machine weight, table size per coil, horizontal\u2013vertical tilting: <a href=\"https:\/\/www.fhopepack.com\/Coil-Upender\/\">Coil upender<\/a><\/li>\n<li>PLC\/HMI centring, tension and overlap; film, paper, woven wrap; PET or steel strap: <a href=\"https:\/\/www.fhopepack.com\/Automatic-Coil-Packing-Line\/\">Automatic coil packing line<\/a><\/li>\n<li>Standards scope: ISO 12100:2010; <a href=\"https:\/\/www.nen.nl\/en\/nen-en-415-10-2014-en-191845\">EN 415-10:2014<\/a><\/li>\n<li>Proposal timing: approved house CTA (proposal within 48 hours)<\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-06<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary This 24 s clip was filmed on an installed line running our equipment. It shows a tall coil upender station, an eye-through ring wrapping a flat steel coil on a roller conveyor, and [&hellip;]<\/p>","protected":false},"author":4,"featured_media":15262,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Steel Coil Upender and Wrapping Line: Safety by Design","_seopress_titles_desc":"A steel coil upender and eye-through wrapper running in an installed line. Which manual steps they remove, FPCT upender data and a safety checklist.","_seopress_robots_index":"","_seopress_robots_follow":"","_seopress_robots_imageindex":"","_seopress_robots_snippet":"","_seopress_robots_primary_cat":"","_seopress_robots_breadcrumbs":"","_seopress_robots_freeze_modified_date":"","_seopress_robots_custom_modified_date":"","_seopress_robots_canonical":"","_seopress_social_fb_title":"","_seopress_social_fb_desc":"","_seopress_social_fb_img":"","_seopress_social_fb_img_attachment_id":0,"_seopress_social_fb_img_width":0,"_seopress_social_fb_img_height":0,"_seopress_social_twitter_title":"","_seopress_social_twitter_desc":"","_seopress_social_twitter_img":"","_seopress_social_twitter_img_attachment_id":0,"_seopress_social_twitter_img_width":0,"_seopress_social_twitter_img_height":0,"_seopress_redirections_value":"","_seopress_redirections_enabled":"","_seopress_redirections_enabled_regex":"","_seopress_redirections_logged_status":"","_seopress_redirections_param":"","_seopress_redirections_type":0,"_seopress_analysis_target_kw":"","_seopress_news_disabled":"","_seopress_video_disabled":"","_seopress_video":[],"_seopress_pro_schemas_manual":[],"_seopress_pro_rich_snippets_disable_all":"","_seopress_pro_rich_snippets_disable":[],"_seopress_pro_schemas":[],"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"fifu_image_url":"","fifu_image_alt":"","footnotes":""},"categories":[181],"tags":[],"class_list":["post-15261","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-steel-coil-packing-line"],"_links":{"self":[{"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/posts\/15261","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/comments?post=15261"}],"version-history":[{"count":3,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/posts\/15261\/revisions"}],"predecessor-version":[{"id":16269,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/posts\/15261\/revisions\/16269"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/media\/15262"}],"wp:attachment":[{"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/media?parent=15261"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/categories?post=15261"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.fhopepack.com\/videos\/wp-json\/wp\/v2\/tags?post=15261"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}