{"id":15024,"date":"2026-09-03T07:33:34","date_gmt":"2026-09-03T07:33:34","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=15024"},"modified":"2026-10-29T17:17:50","modified_gmt":"2026-10-29T17:17:50","slug":"how-is-an-automatic-aluminum-coil-packing-line-built-factory-manufacturing-tour","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/how-is-an-automatic-aluminum-coil-packing-line-built-factory-manufacturing-tour\/","title":{"rendered":"How Is an Automatic Aluminum Coil Packing Line Built? | Factory Manufacturing Tour"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong>\nAn automatic aluminum coil packing line is assembled from dedicated stations: a gantry steel strapping machine over a roller table, a 90\u00b0 coil upender, and further lines mid-assembly in the same bay.\nTakt comes from your target output, not from the machine: for 30 coils per hour it is 3,600 \u00f7 30 = 120 s per coil, and we check every station inside that cycle.\nEvery line is configured per project, so we size the stations, conveyors and guarding to your coil range before assembly.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"985\" height=\"563\" src=\"https:\/\/www.youtube.com\/embed\/MG5WXSmCjCU\" title=\"How Is an Automatic Aluminum Coil Packing Line Built? | Factory Manufacturing Tour\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<hr \/>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#video\">What the machine does<\/a><\/li>\n<li><a href=\"#built\">How we build and test a coil packing line<\/a><\/li>\n<li><a href=\"#upender\">The coil upender in the line<\/a><\/li>\n<li><a href=\"#takt\">Output and takt calculation for a coil packing line<\/a><\/li>\n<li><a href=\"#safety\">Controls and safety<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist for an aluminum coil packing line<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"video\">What the machine does<\/h2>\n<p>The line&#8217;s first station is a roller-conveyor worktable under a gantry: its liftable head is a steel strapping machine, which lowers onto the coil to strap it. The roller table and the gantry strapping unit work together as one station.<\/p>\n<p>At the centre of the line stands a coil upender with an arched cradle. In service it turns a coil between the eye-horizontal and eye-vertical positions. Several such lines stand in the assembly bay at different stages of completion, awaiting final alignment and commissioning.<\/p>\n<h2 id=\"built\">How we build and test a coil packing line<\/h2>\n<p>We build a line of this class as separate assemblies and bring them together in the workshop: the roller conveyors, the gantry steel strapping machine, the coil upender, and the guarding and wiring. A family line can also add turnstile, down-ender, eye-through wrapping and gantry stacking stations per project. Factory acceptance checks:<\/p>\n<table>\n<thead>\n<tr>\n<th>Factory acceptance check<\/th>\n<th>What we confirm<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>No-load run<\/td>\n<td>Conveyor indexes and the strapping head lifts and lowers without jams<\/td>\n<\/tr>\n<tr>\n<td>Upender cycle<\/td>\n<td>Cradle turns 90\u00b0 both ways, return stroke counted in the takt<\/td>\n<\/tr>\n<tr>\n<td>Guarding<\/td>\n<td>Side guards and the stop control stop the cycle before a person reaches the moving unit<\/td>\n<\/tr>\n<tr>\n<td>Wiring<\/td>\n<td>A single operator station runs conveyor, strapping machine and upender<\/td>\n<\/tr>\n<tr>\n<td>Alignment<\/td>\n<td>Roller table level and unit gaps are set before shipping<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2 id=\"upender\">The coil upender in the line<\/h2>\n<p>A coil upender turns a coil 90\u00b0 between eye-horizontal and eye-vertical so the next station receives it in the orientation it needs, for example between a roller conveyor and an eye-through wrapper, or between wrapping and stacking. For more on matching coil loading to the wrapper, see our <a href=\"https:\/\/www.fhopepack.com\/videos\/coil-packing-machine-packing-and-handling\/\">coil packing and handling guide<\/a>.<\/p>\n<p>The selection inputs to send us are coil weight, outer diameter, width, the turn angle (we build 90\u00b0 units as standard) and the cycle budget. The empty return stroke of the cradle takes usable time out of the takt.<\/p>\n<p>Our hydraulic coil upender range turns 90\u00b0 in both directions (listed as 90\u00b0x2) and is rated 3, 5, 10, 20 or 40 t by model. The cradle shape and drive are configured per project.<\/p>\n<p>A line that includes an upender or turnover unit applies ISO 12100 for the risk-assessment method and EN 415-10 for general requirements for packaging machines.<\/p>\n<h2 id=\"takt\">Output and takt calculation for a coil packing line<\/h2>\n<p>Line takt is the time budget per coil: 3,600 s divided by the target coils per hour. It is set by your target output, not by the machine. Illustrative check for 30 coils per hour:<\/p>\n<table>\n<thead>\n<tr>\n<th>Item<\/th>\n<th>Value<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Output target (illustrative)<\/td>\n<td>30 coils per hour<\/td>\n<\/tr>\n<tr>\n<td>Takt, 3,600 \u00f7 30<\/td>\n<td>120 s per coil<\/td>\n<\/tr>\n<tr>\n<td>Loading and handling cycle<\/td>\n<td>Inside 120 s<\/td>\n<\/tr>\n<tr>\n<td>Upender cycle incl. return stroke<\/td>\n<td>Inside 120 s<\/td>\n<\/tr>\n<tr>\n<td>Condition<\/td>\n<td>Longest station below 120 s<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>If a station runs longer than the takt, we split its work or add a second unit rather than force the line. We confirm each station cycle time at commissioning.<\/p>\n<h2 id=\"safety\">Controls and safety<\/h2>\n<p>The gantry strapping head, conveyors and upender run automatically. Keep people out of the unit travel areas while the line runs; do setup and clearing with the line stopped and isolated.<\/p>\n<p>The standards that apply depend on the destination market. For CE markets, ISO 12100 sets the risk-assessment method and EN 415-10 sets general requirements for packaging machines.<\/p>\n<h2 id=\"selection-checklist\">Selection checklist for an aluminum coil packing line<\/h2>\n<ul>\n<li>Coil OD, ID, width and weight range.<\/li>\n<li>Coils per hour the line must pack.<\/li>\n<li>Coil orientation changes (eye-horizontal or eye-vertical) and where the upender goes.<\/li>\n<li>Film or strap type and number of wraps.<\/li>\n<li>Conveyor level, floor space and power supply.<\/li>\n<li>Control signals to the plant line or warehouse system.<\/li>\n<\/ul>\n<table>\n<thead>\n<tr>\n<th>Station<\/th>\n<th>Main motion<\/th>\n<th>Sizing inputs<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Gantry steel strapping machine and roller conveyor<\/td>\n<td>Liftable head lowers to strap the coil; conveyor indexes the coil<\/td>\n<td>Strap positions, unit gaps, roller table level<\/td>\n<\/tr>\n<tr>\n<td>Hydraulic coil upender<\/td>\n<td>Turns the coil 90\u00b0 both ways<\/td>\n<td>Rated load 3, 5, 10, 20 or 40 t; coil OD and width<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>For a line that also tilts, wraps and presses steel coils, see our <a href=\"https:\/\/www.fhopepack.com\/videos\/steel-coil-packaging-line-updates-your-coil-pacakage-process\/\">steel coil packaging line with tilting rack<\/a>.<\/p>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p>Q: What output should I plan for?\nA: Plan from your target: takt = 3,600 \u00f7 output, so 30 coils per hour means 120 s per coil and every station must fit inside it.<\/p>\n<p>Q: Where does the upender go in the line?\nA: Wherever the coil must change orientation, for example between loading and wrapping or between wrapping and stacking, so our 90\u00b0 upender presents the face the next station needs.<\/p>\n<p>Q: What checks do you run before a coil packing line ships?\nA: A no-load run of conveyors and the strapping head, a 90\u00b0 upender cycle both ways, a guarding and stop check, single-station wiring and roller table alignment.<\/p>\n<p>Q: Why are the lines assembled in the workshop?\nA: We assemble, align and wire the line in our workshop and run factory acceptance checks such as a 90\u00b0 upender cycle before it ships, so each unit can be inspected during assembly.<\/p>\n<p>Q: How do I size the upender?\nA: Pick the model whose rated load covers your heaviest coil; our hydraulic range is rated 3, 5, 10, 20 or 40 t, with the cradle shaped to your OD and width.<\/p>\n<h2 id=\"next-step\">Next step<\/h2>\n<p>We plan your coil packing line in three steps:<\/p>\n<ol>\n<li><strong>Submit your layout drawing<\/strong> with coil sizes and output to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Receive a proposal within 48 hours<\/strong>, with the station layout and takt check.<\/li>\n<li><strong>Book a site survey<\/strong> to check the conveyor level, floor space and power supply.<\/li>\n<\/ol>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Hydraulic\/upender.html\">Hydraulic coil upender<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/stop-turning-coils-by-hand-automatic-coil-turnover-feeding-wrapping-line\/\">Video: automatic coil turnover, feeding and wrapping line<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/large-and-long-coil-upenders-in-real-world-operation\/\">Video: large and long coil upenders in real-world operation<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automated-slit-coil-packing-line-for-service-center-boost-your-productivity\/\">Video: slit coil packing line for service centers<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/multipurpose-automatic-coil-tilter-with-slide-table\/\">Video: multipurpose automatic coil tilter with slide table<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/old-coil-packing-line-automation-upgrade-showcase-in-russia\/\">Video: old coil packing line upgrade showcase<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li>Coil upender specifications: <a href=\"https:\/\/www.fhopepack.com\/Hydraulic\/upender.html\">Hydraulic coil upender product page<\/a><\/li>\n<li>Takt example: our worked example, illustrative values<\/li>\n<li>Machine in action: <a href=\"https:\/\/www.youtube.com\/watch?v=MG5WXSmCjCU\">our video on YouTube<\/a><\/li>\n<li>Standards scope: <a href=\"https:\/\/www.iso.org\/standard\/51528.html\">ISO 12100:2010<\/a>, <a href=\"https:\/\/www.nen.nl\/en\/nen-en-415-10-2014-en-191845\">EN 415-10:2014<\/a><\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-29<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary An automatic aluminum coil packing line is assembled from dedicated stations: a gantry steel strapping machine over a roller table, a 90\u00b0 coil upender, and further lines mid-assembly in the same bay. Takt [&hellip;]<\/p>","protected":false},"author":5,"featured_media":15025,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Automatic Aluminum Coil Packing Line: How It Is Built","_seopress_titles_desc":"How we build an automatic aluminum coil packing line: gantry strapping machine, roller table and 90\u00b0 coil upender rated 3 to 40 t, with takt and test 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