{"id":1493,"date":"2018-11-16T06:43:11","date_gmt":"2018-11-16T06:43:11","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=1493"},"modified":"2026-10-27T11:54:57","modified_gmt":"2026-10-27T11:54:57","slug":"pvc-pipe-bag-packing-machine","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/pvc-pipe-bag-packing-machine\/","title":{"rendered":"PVC Pipe Bag Packing Machine"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong>\nDesigned for high-speed downstream extrusion packaging, our automatic pipe bundle bagging line fabricates tailored tubular protective bags directly from center-folded or tubular PE, PP, or HDPE film rolls, mechanically aligns the bundled profiles, axially inserts the pipe bundle via a heavy-duty pusher, and thermally impulse-seals the package inline. Accommodating bundle outer diameters from <strong>110 to 260 mm<\/strong> at continuous cycle rates of <strong>1\u20133 bundles per minute<\/strong>, the system seamlessly adapts to both clustered multi-pipe bundles and single large-diameter rigid conduits. Accurate machine sizing requires reconciling pipe bundle circumferences against pneumatic bagger clearances and synchronizing continuous extruder mass output with downstream mechanical indexing.<\/p>\n<\/blockquote>\n<hr \/>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#how-it-works\">How the bagging line works<\/a><\/li>\n<li><a href=\"#bundle-size\">Size the bundle<\/a><\/li>\n<li><a href=\"#bag-size\">Size the bag<\/a><\/li>\n<li><a href=\"#output\">Bagging rate against the extruder<\/a><\/li>\n<li><a href=\"#line-data\">Line data<\/a><\/li>\n<li><a href=\"#utilities-and-safety\">Utilities and safety<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"how-it-works\">How the bagging line works<\/h2>\n<p>The fully automated bagging line executes four synchronized mechanical stages:<\/p>\n<ol>\n<li><strong>Infeed and alignment.<\/strong> Continuous or batch-extruded pipe bundles arrive from the upstream staging conveyor, aligned onto a low-friction V-roller bed or driven timing belt station.<\/li>\n<li><strong>Bag forming and opening.<\/strong> Continuous tubular film (or center-folded web material) is pulled over an annular sizing mandrel\/ring, opened pneumatically, and clamped into position to create an unobstructed entry collar.<\/li>\n<li><strong>Axial insertion.<\/strong> A motor-driven mechanical pusher engages the trailing end of the rigid bundle, driving the pipes smoothly into the pre-opened plastic sleeve along the central axis.<\/li>\n<li><strong>Thermal impulse sealing and discharge.<\/strong> Pneumatically actuated sealing jaws with integrated impulse heating wires clamp the trailing film end, creating an airtight, high-strength seam while severing the bag. The packaged bundle is subsequently transferred downline and tilted onto an accumulation rack.<\/li>\n<\/ol>\n<p>Upstream from the bagging station, an automated counting and bundling unit programs bundle geometry (such as hexagonal arrays) and secures the profiles using intermediate wraps of LLDPE stretch film or PP strapping bands. Downstream, an inline print-and-apply labeling applicator can deposit tracking barcodes, QR tags, or specification labels directly onto the sealed film surface.<\/p>\n<p>Inline optical sensors and red laser projection guides ensure proper axial centering before insertion. This visual and optical alignment prevents the leading pipe edges from colliding with the forming collar, guaranteeing that thermal end seals land cleanly beyond the pipe bevels without puncturing the polymer sleeve.<\/p>\n<figure>\n<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.fhopepack.com\/uploads\/221201\/12-2212011543152I.jpg\" alt=\"Pipe collecting and bundle packing machine in blue and white\" width=\"953\" height=\"642\" class=\"skip-lazy\">\n<figcaption><strong>Pipe bundle packing machine.<\/strong> Industrial automation cell collecting, counting, strapping, and conveying rigid pipe bundles into the automatic bagging station.<\/figcaption>\n<\/figure>\n<h2 id=\"bundle-size\">Size the bundle<\/h2>\n<p>Rigid cylindrical conduit (such as PPR, PVC, PE, or copper tubing) naturally organizes into a tight hexagonal close-pack configuration. For a standard symmetric hexagonal bundle comprising concentric rings, the maximum width across the corners equals <code>(2n - 1) &times; d_pipe<\/code>, where <code>n<\/code> represents the number of concentric pipe layers and <code>d_pipe<\/code> is the individual pipe outside diameter.<\/p>\n<p>A 19-pipe cluster features <code>n = 3<\/code> layers, yielding a maximum horizontal cross-section of 5 pipe diameters. The effective outer envelope diameter (<code>D_bundle<\/code>) scales accordingly:<\/p>\n<table>\n<thead>\n<tr>\n<th>Pipe Outer Diameter (d_pipe)<\/th>\n<th>Pipes per Bundle<\/th>\n<th>Theoretical Array<\/th>\n<th>Effective Bundle Diameter (D_bundle)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>20 mm<\/td>\n<td>19<\/td>\n<td>3-4-5-4-3 (Hexagonal)<\/td>\n<td>\u2248 100 mm<\/td>\n<\/tr>\n<tr>\n<td>32 mm<\/td>\n<td>19<\/td>\n<td>3-4-5-4-3 (Hexagonal)<\/td>\n<td>\u2248 160 mm<\/td>\n<\/tr>\n<tr>\n<td>50 mm<\/td>\n<td>19<\/td>\n<td>3-4-5-4-3 (Hexagonal)<\/td>\n<td>\u2248 250 mm<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>A standard 19-pipe bundle of 20 mm conduit yields an envelope diameter of approximately 100 mm, falling below the standard machine operating threshold of 110 mm. To process smaller pipe calibers efficiently, the bundling program must increase batch counts. Specifying a 37-pipe hexagonal configuration (<code>n = 4<\/code>, 7 pipes across the center) expands the envelope diameter to approximately 140 mm, bringing the load safely into the 110\u2013260 mm machine envelope. Total bundle mass should also be managed within 10\u201350 kg to ensure optimal cycle speed and structural stability across the infeed mechanisms.<\/p>\n<h2 id=\"bag-size\">Size the bag<\/h2>\n<p>The plastic sleeve must provide adequate circumferential clearance to prevent high-speed axial insertion friction, which can stretch or tear thin polymer films.<\/p>\n<p>For tubular film, the required flat lay-flat width (<code>W_flat<\/code>) is derived from the bundle envelope perimeter plus an empirical clearance factor:<\/p>\n<p><code>W_flat &ge; (&pi; &times; D_bundle \/ 2) + C<\/code><\/p>\n<p>Where:<\/p>\n<ul>\n<li><code>D_bundle<\/code> = Effective circumscribed bundle envelope diameter (mm).<\/li>\n<li><code>C<\/code> = Dynamic insertion clearance allowance (typically 20\u201340 mm depending on bundle rigidity and surface roughness).<\/li>\n<\/ul>\n<p>For a 160 mm bundle diameter (<code>D_bundle = 160 mm<\/code>), the theoretical semi-perimeter is:<\/p>\n<p><code>&pi; &times; 160 \/ 2 &asymp; 251.3 mm<\/code><\/p>\n<p>Applying an operational clearance allowance <code>C = 30 mm<\/code> establishes a minimum flat lay-flat bag width of approximately 280\u2013285 mm.<\/p>\n<p>Bag cut length is calculated based on overall pipe length (typically 3.0 to 6.0 m standard conduit) plus an allowance of 150\u2013250 mm distributed across both ends to accommodate leading-edge overhang, trailing thermal impulse seal closure, and packaging relaxation. Standard compatible packaging substrates include extruded LDPE, LLDPE, HDPE, or woven PP tubular film rolls with thicknesses spanning 30 to 80 \u00b5m.<\/p>\n<h2 id=\"output\">Bagging rate against the extruder<\/h2>\n<p>To maintain continuous line operation without bottlenecking, downstream packaging throughput must equal or exceed aggregate upstream extrusion line output.<\/p>\n<p>The table below illustrates packaging capacity for 32 mm conduit in 4.0-meter cut lengths (19 pipes per bundle, containing 76 linear meters of pipe per bundled cycle):<\/p>\n<table>\n<thead>\n<tr>\n<th>Bagging Line Speed<\/th>\n<th>Bundles Processed per Hour<\/th>\n<th>Individual Pipes per Minute<\/th>\n<th>Linear Extrusion Capacity Accommodated<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>1 bundle\/min<\/td>\n<td>60 bundles\/h<\/td>\n<td>19 pipes\/min<\/td>\n<td>76 m\/min (4,560 m\/h)<\/td>\n<\/tr>\n<tr>\n<td>2 bundles\/min<\/td>\n<td>120 bundles\/h<\/td>\n<td>38 pipes\/min<\/td>\n<td>152 m\/min (9,120 m\/h)<\/td>\n<\/tr>\n<tr>\n<td>3 bundles\/min<\/td>\n<td>180 bundles\/h<\/td>\n<td>57 pipes\/min<\/td>\n<td>228 m\/min (13,680 m\/h)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>When an individual high-speed extrusion line operates at 20\u201335 m\/min, a single automated bagging line running at 1\u20132 bundles\/min easily services the full line output with ample buffer margin.<\/p>\n<p>In centralized packaging configurations where multiple extrusion lines feed a single finishing cell, total aggregate linear output must be verified against the bagger cycle limit. Integrating an automated dynamic pipe storage, accumulation rack, and buffer table between the haul-off cutter and the counting station guarantees non-stop extrusion during film roll changeovers or routine maintenance stops.<\/p>\n<h2 id=\"line-data\">Line data<\/h2>\n<table>\n<thead>\n<tr>\n<th>Parameter \/ Specification<\/th>\n<th>Engineering Value<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Bundle diameter processing window<\/td>\n<td>110\u2013260 mm (customizable upon review)<\/td>\n<\/tr>\n<tr>\n<td>Machine cycle speed<\/td>\n<td>1\u20133 bundles\/min (dependent on pipe length &amp; film slip)<\/td>\n<\/tr>\n<tr>\n<td>Compatible film materials<\/td>\n<td>Tubular or center-folded LDPE, LLDPE, PP, HDPE<\/td>\n<\/tr>\n<tr>\n<td>Film thickness range<\/td>\n<td>30\u201380 \u00b5m (single-wall)<\/td>\n<\/tr>\n<tr>\n<td>Maximum film roll outer diameter<\/td>\n<td>200\u2013500 mm (air-shaft mounted)<\/td>\n<\/tr>\n<tr>\n<td>Pipe length processing envelope<\/td>\n<td>3.0\u20136.0 m (special pusher strokes up to 12.0 m)<\/td>\n<\/tr>\n<tr>\n<td>Acceptable pipe OD for bundling<\/td>\n<td>20\u201365 mm (rigid or semi-rigid conduit)<\/td>\n<\/tr>\n<tr>\n<td>Permissible bundle payload weight<\/td>\n<td>10\u201350 kg per cycle<\/td>\n<\/tr>\n<tr>\n<td>Counting &amp; layer configuration<\/td>\n<td>PLC recipe-controlled, servo or pneumatic index<\/td>\n<\/tr>\n<tr>\n<td>Upstream \/ downstream options<\/td>\n<td>Pre-strapping, stretch spiral wrapping, inline labeller<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2 id=\"utilities-and-safety\">Utilities and safety<\/h2>\n<p>The automatic bagging cell requires dry, filtered industrial compressed air supplied at 0.6\u20130.8 MPa (6\u20138 bar) with a nominal consumption volume of 150\u2013250 NL\/min to drive the insertion clamps, forming mandrel openers, and thermal jaw cylinders. Electrical infrastructure demands a 380 V \/ 400 V (\u00b110%), 50\/60 Hz three-phase supply, engineered to meet the operational standard of the destination plant.<\/p>\n<p>Machine safety conforms strictly to CE Machinery Directives and international safety protocols:<\/p>\n<ul>\n<li><strong>Risk Assessment and Design<\/strong>: Built in compliance with <strong>ISO 12100:2010<\/strong> safety principles.<\/li>\n<li><strong>Packaging Machinery Safety<\/strong>: Fully aligned with <strong>EN 415-10:2014<\/strong> general safety criteria for packaging machinery.<\/li>\n<li><strong>Hazard Containment<\/strong>: The axial pusher stroke corridor and pneumatic sealing jaws are enclosed within interlocking perimeter safety fencing (EN ISO 14120) with dual-channel Type 4 light curtains or monitored interlock switches. Integrated jamming detection sensors instantly halt pusher motion if abnormal insertion thrust is detected.<\/li>\n<\/ul>\n<h2 id=\"selection-checklist\">Selection checklist for a pipe bagging line<\/h2>\n<ul>\n<li>Outer diameter range of individual pipes and wall thickness.<\/li>\n<li>Finished cut length envelope (minimum and maximum pipe length).<\/li>\n<li>Target bundle configuration (layer count, pipe count, hexagonal cross-section).<\/li>\n<li>Minimum and maximum bundle circumscribed diameter (<code>D_bundle<\/code>).<\/li>\n<li>Upstream continuous extrusion speed (m\/min) and mass output (kg\/h).<\/li>\n<li>Number of upstream extrusion lines dedicated to a single packaging cell.<\/li>\n<li>Film substrate specification (LDPE, HDPE, PP) and gauge thickness (\u00b5m).<\/li>\n<li>Secondary reinforcement requirements (pre-strapping, intermediate stretch wrapping).<\/li>\n<li>Post-packaging automation needs (automatic barcode printing and application, bundling accumulators).<\/li>\n<li>Site facility electrical supply (voltage\/frequency) and pneumatic compressor capacity.<\/li>\n<\/ul>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p><strong>Q: What bundle diameters can the standard bagging machine handle?<\/strong>\nA: The standard processing window accommodates bundle circumscribed diameters from 110 mm to 260 mm. For smaller pipes (such as 20 mm conduit), the recipe program increases the pipe count per bundle (e.g., from 19 to 37 pieces) to attain the minimum 110 mm entry profile.<\/p>\n<p><strong>Q: What is the maximum throughput speed of the packaging cycle?<\/strong>\nA: The operational throughput ranges from 1 to 3 finished bundles per minute. Cycle duration is governed primarily by pipe length (insertion pusher travel stroke) and film slip coefficient.<\/p>\n<p><strong>Q: Can the line process single heavy-duty conduits instead of multi-pipe bundles?<\/strong>\nA: Yes. The PLC indexing program includes a single-pipe packaging recipe. The forming ring and feed rollers adjust to support large-diameter corrugated or solid-wall drainage conduits matching the 110\u2013260 mm envelope.<\/p>\n<p><strong>Q: What film formulations and thicknesses are compatible?<\/strong>\nA: The system processes tubular or center-folded LDPE, LLDPE, HDPE, and PP film rolls with thicknesses spanning 30 to 80 \u00b5m. Anti-static and anti-UV additive masterbatches are fully supported.<\/p>\n<p><strong>Q: How is the correct flat lay-flat bag width determined?<\/strong>\nA: The nominal flat bag width must satisfy <code>W_flat &ge; (&pi; &times; D_bundle \/ 2) + C<\/code>, where <code>C<\/code> provides 20\u201340 mm of dynamic clearance to eliminate drag resistance during the horizontal pusher stroke.<\/p>\n<h2 id=\"next-step\">Next step<\/h2>\n<p>To integrate an automatic pipe bagging cell into your extrusion facility:<\/p>\n<ol>\n<li><strong>Submit your extrusion line drawing<\/strong> and product specification sheet (pipe dimensions, production rates, factory layout) to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Receive an engineering layout proposal within 48 hours<\/strong>, including bundle array geometry calculations and recommended bag dimensions.<\/li>\n<li><strong>Schedule an engineering review and site survey<\/strong> with our technical team to finalize line synchronization and mechanical integration.<\/li>\n<\/ol>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Pipe-packing-machine\/bagging-machine.html\">Pipe Bag Packing Machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/PPR%20PVC-pipe-bagging-packing-line.html\">PPR and PVC Pipe Bagging and Packing Line<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Plastic-Pipe-Packing-Line\/on-line.html\">Online Pipe Bundling and Strapping Line<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/full-automatic-orbital-bagging-machine-for-aluminum-profile-and-stainless-steel-pipe\/\">Automatic Orbital Bagging Machine for Aluminum and Stainless Profiles<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li>Technical Equipment Specifications: <a href=\"https:\/\/www.fhopepack.com\/PPR%20PVC-pipe-bagging-packing-line.html\">PPR &amp; PVC Pipe Bagging Line Solution<\/a><\/li>\n<li>Film Packaging &amp; Bundling Parameters: <a href=\"https:\/\/www.fhopepack.com\/Pipe-packing-machine\/bagging-machine.html\">Automatic Pipe Bag Packaging Systems<\/a><\/li>\n<li>Equipment Demonstration: <a href=\"https:\/\/www.youtube.com\">FHOPE Pipe Bundle Bag Packing Machine Video Demonstration<\/a><\/li>\n<li>Safety and Design Standards: <a href=\"https:\/\/www.iso.org\/standard\/51528.html\">ISO 12100:2010 Safety of Machinery<\/a>, <a href=\"https:\/\/www.nen.nl\/en\/nen-en-415-10-2014-en-191845\">EN 415-10:2014 Safety of Packaging Machines<\/a><\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-04<\/p>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/Al7kvt3EWyg?rel=0\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>","protected":false},"excerpt":{"rendered":"<p>Executive summary Designed for high-speed downstream extrusion packaging, our automatic pipe bundle bagging line fabricates tailored tubular protective bags directly from center-folded or tubular PE, PP, or HDPE film rolls, mechanically aligns the bundled profiles, [&hellip;]<\/p>","protected":false},"author":1,"featured_media":3399,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"PVC Pipe Bag Packing Machine: Bundle and Bag Sizing","_seopress_titles_desc":"How our PVC and PPR pipe bagging line makes, fills and seals the bag, how to size the bundle and bag, and how output compares with the 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