{"id":1460,"date":"2018-10-19T03:31:18","date_gmt":"2018-10-19T03:31:18","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=1460"},"modified":"2026-10-27T11:46:36","modified_gmt":"2026-10-27T11:46:36","slug":"pallet-wrapping-machine-for-big-heave-coils","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/pallet-wrapping-machine-for-big-heave-coils\/","title":{"rendered":"Heavy-Duty Turntable Coil Wrapping Machine: Engineering Selection &#038; Load Calculations"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong><\/p>\n<p>A pallet wrapping machine designed for heavy cylindrical loads secures coils on a reinforced turntable with a dual-roller cradle while a vertical film carriage dispenses pre-stretched film around the outer circumference. Our heavy-duty model, the A200B, supports loads up to 5,000 kg on a 1,650 mm turntable, operates at rotational speeds up to 12 rpm, and delivers a 250% powered pre-stretch ratio. This engineering whitepaper outlines load verification formulas, mechanical centring constraints, stretch film consumption calculations, and comparative criteria for choosing between a turntable wrapper and an eye-through wrapping system.<\/p>\n<\/blockquote>\n<hr \/>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#why\">Why a turntable wrapper for coils<\/a><\/li>\n<li><a href=\"#data\">Heavy-duty turntable data<\/a><\/li>\n<li><a href=\"#weight\">Check the coil weight first<\/a><\/li>\n<li><a href=\"#centring\">Centring and the cradle<\/a><\/li>\n<li><a href=\"#film\">Film per coil<\/a><\/li>\n<li><a href=\"#eye\">Turntable wrapper or eye-through wrapper?<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist<\/a><\/li>\n<li><a href=\"#safety\">Safety<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"why\">Why a turntable wrapper for coils<\/h2>\n<p>A turntable coil wrapper applies protective stretch film to the outer cylindrical surface of heavy coils to prevent dust accumulation, moisture ingress, and handling damage during transport. By rotating the coil horizontally on a turntable without passing film through the inner core (bore), the bore and side edges remain accessible for standard handling equipment.<\/p>\n<p>This configuration offers a cost-effective packaging solution for indoor storage, domestic trucking, and interim buffer warehousing. For long-distance ocean transport or severe weather exposure requiring full moisture barrier sealing through the bore, an eye-through orbital wrapping system is recommended.<\/p>\n<hr \/>\n<h2 id=\"data\">Heavy-duty turntable data<\/h2>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Technical Parameter<\/th>\n<th style=\"text-align: left\">Specification (Model A200B)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>Operation Mode<\/strong><\/td>\n<td style=\"text-align: left\">Semi-automatic \/ PLC controlled<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Throughput Capacity<\/strong><\/td>\n<td style=\"text-align: left\">Up to 35 coils\/hour (depending on wrap pattern)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Maximum Load Weight<\/strong><\/td>\n<td style=\"text-align: left\">5,000 kg<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Turntable Structure<\/strong><\/td>\n<td style=\"text-align: left\">1,650 mm diameter, 80 mm profile height, 10 mm reinforced top plate<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Maximum Turning Envelope<\/strong><\/td>\n<td style=\"text-align: left\">2,000 mm diagonal clearance<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Drive &amp; Support<\/strong><\/td>\n<td style=\"text-align: left\">Heavy-duty slewing support bearing, VFD soft start\/stop<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Rotation Speed<\/strong><\/td>\n<td style=\"text-align: left\">0 to 12 rpm (variable frequency drive)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Maximum Load Dimensions<\/strong><\/td>\n<td style=\"text-align: left\">L 1,200 \u00d7 W 1,200 \u00d7 H 2,100 mm (custom sizes available)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Film Specification<\/strong><\/td>\n<td style=\"text-align: left\">LLDPE stretch film, 0.025 mm thickness, 500 mm width, 76 mm paper core<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Pre-Stretch System<\/strong><\/td>\n<td style=\"text-align: left\">250% fixed powered pre-stretch (100% to 300% gear options)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Carriage Elevating Speed<\/strong><\/td>\n<td style=\"text-align: left\">2.9 m\/min (variable speed control)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Drive Motors<\/strong><\/td>\n<td style=\"text-align: left\">Turntable: 1.0 kW<\/td>\n<td>Carriage: 0.37 kW<\/td>\n<td>Pre-stretch: 0.25 kW<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Machine Weight \/ Mobility<\/strong><\/td>\n<td style=\"text-align: left\">Approx. 700 kg; dual-direction forklift transport pockets<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Power Supply<\/strong><\/td>\n<td style=\"text-align: left\">AC 220 V, 1-phase \/ 3-phase, 50\/60 Hz<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<hr \/>\n<h2 id=\"weight\">Check the coil weight first<\/h2>\n<p>Before placing a metal coil on the turntable, calculate its nominal mass to ensure it operates within the 5,000 kg structural limit.<\/p>\n<p><strong>Mass Calculation Formula:<\/strong>\n<code>m = (&pi; \/ 4) &times; (OD&sup2; - ID&sup2;) &times; W &times; &rho;<\/code><\/p>\n<p>Where:<\/p>\n<ul>\n<li><code>OD<\/code> = Outer diameter of the coil (m)<\/li>\n<li><code>ID<\/code> = Inner diameter \/ bore size (m)<\/li>\n<li><code>W<\/code> = Coil width \/ face height (m)<\/li>\n<li><code>&rho;<\/code> = Material density (Steel: 7,850 kg\/m\u00b3, Copper: 8,960 kg\/m\u00b3, Aluminium: 2,700 kg\/m\u00b3)<\/li>\n<\/ul>\n<h3>Weight Verification Table for Steel Coils<\/h3>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Coil Dimensions (OD \u00d7 ID \u00d7 Width)<\/th>\n<th style=\"text-align: left\">Mathematical Expansion<\/th>\n<th style=\"text-align: left\">Calculated Mass<\/th>\n<th style=\"text-align: left\">5,000 kg Limit Check<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>1,200 mm \u00d7 508 mm \u00d7 600 mm<\/strong><\/td>\n<td style=\"text-align: left\">0.7854 \u00d7 (1.44 &#8211; 0.258) m\u00b2 \u00d7 0.6 m \u00d7 7,850 kg\/m\u00b3<\/td>\n<td style=\"text-align: left\">\u2248 4,370 kg<\/td>\n<td style=\"text-align: left\"><strong>PASS<\/strong> (Fits within load rating)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>1,200 mm \u00d7 508 mm \u00d7 1,000 mm<\/strong><\/td>\n<td style=\"text-align: left\">0.7854 \u00d7 (1.44 &#8211; 0.258) m\u00b2 \u00d7 1.0 m \u00d7 7,850 kg\/m\u00b3<\/td>\n<td style=\"text-align: left\">\u2248 7,280 kg<\/td>\n<td style=\"text-align: left\"><strong>OVERLOAD<\/strong> (Requires heavy-duty rating)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><em>Note: Paper rolls, non-woven fabric reels, and plastic coils exhibit significantly lower density, meaning physical volume rather than mass usually dictates machine selection.<\/em><\/p>\n<hr \/>\n<h2 id=\"centring\">Centring and the cradle<\/h2>\n<p>Coils loaded in the horizontal axis (&#8220;eye-to-wall&#8221;) require mechanical restraint to prevent rolling during turntable rotation. The A200B turntable incorporates an integrated dual-roller V-cradle built directly into the rotating structure to center and cradle the payload.<\/p>\n<pre><code>       [ Outer Cylindrical Surface ]\n                 \/       \\\n                \/  Coil   \\\n               (   Axis    )\n                \\         \/\n                 \\_______\/\n               \/           \\\n      [ Roller 1 ]       [ Roller 2 ]\n     ================================= (Turntable Top Plate)<\/code><\/pre>\n<h3>Centring Requirements &amp; Motion Envelope<\/h3>\n<ol>\n<li><strong>Dynamic Centring<\/strong>: The center of gravity of the coil must align with the rotational axis of the turntable. An off-center offset generates eccentric moments, subjecting the slewing bearing to uneven radial fatigue and causing film tension fluctuation.<\/li>\n<li>\n<p><strong>Turning Diameter Envelope<\/strong>: The diagonal in plan view must not exceed the 2,000 mm maximum clearance envelope:<\/p>\n<p><code>D_plan = &radic;(OD&sup2; + W&sup2;)<\/code><\/p>\n<p>For a coil measuring 1,200 mm OD by 600 mm width:<\/p>\n<p><code>D_plan = &radic;(1.2&sup2; + 0.6&sup2;) = &radic;(1.44 + 0.36) = &radic;1.80 &asymp; 1.342 m (1,342 mm)<\/code><\/p>\n<p>Since 1,342 mm is well below 2,000 mm, the film carriage maintains safe operating clearance.<\/p>\n<\/li>\n<\/ol>\n<hr \/>\n<h2 id=\"film\">Film per coil<\/h2>\n<p>Calculating stretch film usage per cycle ensures precise packaging cost forecasting.<\/p>\n<p><strong>Operating Parameters:<\/strong><\/p>\n<ul>\n<li>Coil size: 1,200 mm OD \u00d7 600 mm width (standing in V-cradle)<\/li>\n<li>Wrapping cycle: 3 bottom reinforcement layers, 3 top reinforcement layers<\/li>\n<li>Turntable speed: 12 rpm (5.0 seconds per revolution)<\/li>\n<li>Carriage elevation speed: 2.9 m\/min (48.3 mm\/s)<\/li>\n<\/ul>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Calculation Step<\/th>\n<th style=\"text-align: left\">Formula \/ Method<\/th>\n<th style=\"text-align: left\">Quantitative Result<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>Total Vertical Travel<\/strong><\/td>\n<td style=\"text-align: left\">Standing OD height to cover<\/td>\n<td style=\"text-align: left\">1,200 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Traverse Wrap Revolutions<\/strong><\/td>\n<td style=\"text-align: left\">2 \u00d7 (1,200 mm \u00f7 48.3 mm\/s) \u00f7 5.0 s\/rev<\/td>\n<td style=\"text-align: left\">10 revolutions<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Total Wrap Revolutions<\/strong><\/td>\n<td style=\"text-align: left\">10 traverse turns + 3 bottom turns + 3 top turns<\/td>\n<td style=\"text-align: left\">16 total revolutions<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Applied Film Path \/ Turn<\/strong><\/td>\n<td style=\"text-align: left\">2 \u00d7 (1.2 m + 0.6 m)<\/td>\n<td style=\"text-align: left\">3.6 m per revolution<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Total Film Wrapped on Coil<\/strong><\/td>\n<td style=\"text-align: left\">16 revolutions \u00d7 3.6 m<\/td>\n<td style=\"text-align: left\">\u2248 57.6 m<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Raw Film Consumed from Roll<\/strong><\/td>\n<td style=\"text-align: left\">57.6 m \u00f7 (1 + 2.50 pre-stretch ratio)<\/td>\n<td style=\"text-align: left\">\u2248 16.5 m<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Coils Wrapped per 1,500 m Roll<\/strong><\/td>\n<td style=\"text-align: left\">1,500 m \u00f7 16.5 m<\/td>\n<td style=\"text-align: left\">\u2248 90 coils per roll<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<hr \/>\n<h2 id=\"eye\">Turntable wrapper or eye-through wrapper?<\/h2>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Packaging Requirement<\/th>\n<th style=\"text-align: left\">Turntable Wrapper (A200B)<\/th>\n<th style=\"text-align: left\">Eye-Through Orbital Wrapper<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>Outer Surface Protection<\/strong><\/td>\n<td style=\"text-align: left\">Excellent (Full circumferential cover)<\/td>\n<td style=\"text-align: left\">Excellent<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Bore \/ Eye &amp; Edge Sealing<\/strong><\/td>\n<td style=\"text-align: left\">Open (No coverage through center)<\/td>\n<td style=\"text-align: left\">Complete 360\u00b0 axial seal<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Ocean Freight &amp; Anti-Corrosion<\/strong><\/td>\n<td style=\"text-align: left\">Requires supplementary VCI bag<\/td>\n<td style=\"text-align: left\">Direct VCI film through eye<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Load Capacity Limit<\/strong><\/td>\n<td style=\"text-align: left\">Standard up to 5,000 kg<\/td>\n<td style=\"text-align: left\">Custom engineered (up to 30,000 kg)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Capital Investment &amp; Footprint<\/strong><\/td>\n<td style=\"text-align: left\">Low cost, compact floor footprint<\/td>\n<td style=\"text-align: left\">Higher investment, larger footprint<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<hr \/>\n<h2 id=\"selection-checklist\">Selection checklist<\/h2>\n<p>When specifying a coil wrapping system, confirm the following technical parameters:<\/p>\n<ol>\n<li><strong>Coil Geometry<\/strong>: Minimum and maximum Outer Diameter (OD), Inner Diameter (ID), and Width (W).<\/li>\n<li><strong>Mass Specification<\/strong>: Maximum weight per coil and material density type.<\/li>\n<li><strong>Target Throughput<\/strong>: Required coils per hour and daily operational duty cycle.<\/li>\n<li><strong>Environmental Exposure<\/strong>: Dust\/scratch protection only vs. waterproof sea-freight barrier.<\/li>\n<li><strong>Material Handling Integration<\/strong>: Overhead crane, forklift, or C-hook loading.<\/li>\n<li><strong>Electrical Infrastructure<\/strong>: Available voltage, frequency, and phase configuration.<\/li>\n<\/ol>\n<hr \/>\n<h2 id=\"safety\">Safety<\/h2>\n<p>The A200B coil wrapping machine is engineered in compliance with international industrial safety directives:<\/p>\n<ul>\n<li><strong>EN 415-6<\/strong>: Safety of packaging machines (Pallet wrapping machines)<\/li>\n<li><strong>EN ISO 12100:2010<\/strong>: Safety of machinery \u2014 General principles for design \u2014 Risk assessment<\/li>\n<li><strong>EN 60204-1<\/strong>: Safety of machinery \u2014 Electrical equipment of machines<\/li>\n<\/ul>\n<p>Because a 5,000 kg rotating mass creates high rotational inertia, safety perimeter fencing with interlocked light curtains or access gates must be installed around the operating zone. The control panel includes an IEC-compliant emergency stop button and a lockable main power isolator switch.<\/p>\n<hr \/>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<h4>Q: What is the maximum load capacity of the A200B turntable?<\/h4>\n<p>A: The standard A200B supports up to 5,000 kg. Custom structural designs can accommodate higher payloads upon request.<\/p>\n<h4>Q: Does the stretch film pass through the coil eye?<\/h4>\n<p>A: No. The turntable machine wraps the outer circumferential face. For complete encapsulation through the eye, select an orbital eye-through wrapping machine.<\/p>\n<h4>Q: How is heavy coil loading executed?<\/h4>\n<p>A: Coils can be placed directly onto the 80 mm low-profile turntable cradle using a forklift or overhead crane equipped with a C-hook or sling.<\/p>\n<h4>Q: Can the machine be relocated within the facility?<\/h4>\n<p>A: Yes. The base frame includes built-in forklift pockets accessible from both the front and rear for rapid relocation.<\/p>\n<h4>Q: Is the machine suitable for non-metallic rolls?<\/h4>\n<p>A: Yes. It effectively wraps paper reels, film rolls, and textile coils, provided their dimensions stay within the 2,000 mm turning envelope.<\/p>\n<hr \/>\n<h2 id=\"next-step\">Next step<\/h2>\n<ol>\n<li><strong>Submit your coil specifications<\/strong> (OD, ID, width, weight, and hourly target) to <code>info@fhopepack.com<\/code>.<\/li>\n<li><strong>Receive engineering evaluation<\/strong> to verify turntable cradles versus eye-through system requirements.<\/li>\n<li><strong>Obtain a formal proposal<\/strong> complete with technical drawings and pricing within 24 hours.<\/li>\n<\/ol>\n<hr \/>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Semi-auto-pallet-wrapping-machine\/Pallet-wrapping-machine-A200.html\">Semi-automatic pallet wrapping machine A200 (Product Details)<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/heavy-duty-pallet-wrapping-machine-with-reinforced-turntable\/\">Heavy duty pallet wrapping machine with reinforced turntable<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/steel-coil-copper-coil-packaging-machine-for-eye-through-film-wrapping\/\">Steel coil and copper coil eye-through film wrapping systems<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/coil-packing-machine-by-stretch-film-eye-through-packing\/\">Coil packing machine by stretch film (Eye-Through Type)<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/from-eye-to-wall-to-eye-to-sky-technical-insights-into-fully-automated-steel-coil-packaging-systems\/\">Technical Insights: Automated steel coil packaging solutions<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/hose-coilcable-coil-wrapping-machine-and-pallet-wrapper\/\">Hose coil and cable coil wrapping integration<\/a><\/li>\n<\/ul>\n<hr \/>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li>FHOPE Engineering Specification: A200B Heavy-Duty Coil Turntable Wrapper (5000 kg rating)<\/li>\n<li>Machinery Safety Standards: EN 415-6, EN ISO 12100:2010, EN 60204-1<\/li>\n<li>Factory Acceptance Test (FAT) Operational Logs \u2014 Heavy Coil Packaging Division<\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-19<\/p>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/vQHt62SD2uE\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>","protected":false},"excerpt":{"rendered":"<p>Executive summary A pallet wrapping machine designed for heavy cylindrical loads secures coils on a reinforced turntable with a dual-roller cradle while a vertical film carriage dispenses pre-stretched film around the outer circumference. Our heavy-duty [&hellip;]<\/p>","protected":false},"author":1,"featured_media":2211,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Pallet Wrapping Machine for Big Heavy Coils | FHOPE","_seopress_titles_desc":"Wrap big, heavy coils on a 5 t turntable pallet wrapper: coil weight check, centring, film per coil at 250% pre-stretch, and when to use an eye-through 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