{"id":14256,"date":"2026-06-22T03:24:16","date_gmt":"2026-06-22T03:24:16","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=14256"},"modified":"2026-10-22T00:31:34","modified_gmt":"2026-10-22T00:31:34","slug":"automatic-horizontal-orbital-wrapping-machine-for-pipes-and-bundles","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/automatic-horizontal-orbital-wrapping-machine-for-pipes-and-bundles\/","title":{"rendered":"Horizontal Orbital Wrapping Machine for Pipes: Spiral Film Wrapping on V-Shaped Supports"},"content":{"rendered":"<p>A horizontal orbital wrapping machine for pipes uses a turning ring and V-shaped supports to apply spiral film wrapping to pipe bundles, ensuring stability and secure transport packaging. This method allows the film to lay evenly along the bundle as it travels through the machine, with the operator manually handling the film start and end processes. The system is designed to accommodate a wide range of pipe diameters and lengths, with key specifications such as bundle weight, ring speed, and wrapping speed confirmed per project based on your specific line layout and production requirements.<\/p>\n<h2>Overview<\/h2>\n<p>The horizontal orbital wrapping machine is engineered to handle long pipe bundles by combining rotational motion with linear travel. This approach ensures that the packaging film is applied in a consistent spiral pattern, providing robust protection for the pipes during transit. The machine\u2019s design prioritizes stability, using V-shaped supports to keep round stock securely grouped, preventing the bundle from rolling while the ring turns.<\/p>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/DGqpBMHua-I?rel=0\" title=\"Horizontal Orbital Wrapping Machine for Pipes: Spiral Film Wrapping on V-Shaped Supports\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<h2>What the Page Describes from the Clip<\/h2>\n<p>The page gives this account of the footage, filmed in portrait close to the machine from the infeed side. Long pipes rest in V-shaped supports on a roller line, with a yellow frame on each side of the ring. As the white ring rotates around the pipes, the film is applied in a continuous spiral. Yellow guide arms keep the pipes centered as they pass through the ring. At the start and end of the process, an operator manually fixes the film tail and trims the excess. The wrapped bundle then exits on the outfeed rollers. The V-shaped supports are critical for round stock, as they hold the pipes in a stable group, ensuring the film does not cause the bundle to roll while the ring turns.<\/p>\n<h2>How a horizontal orbital wrapper wraps pipe<\/h2>\n<p>The wrapping process relies on the synchronized movement of the ring and the load. The ring carries the film roll around the pipes while the conveyor moves them through, resulting in a spiral application of the film. The overlap between film turns is determined by the relationship between the ring speed and the travel speed of the bundle. A film draw-back tension device ensures the film remains tight, regardless of whether the bundle is small or large. The machine is versatile enough to handle different wrap materials, including PE stretch film, knit belt, or VCI paper, depending on the specific transport requirements of the pipes.<\/p>\n<h2>What Are the Published Data for a Pipe Orbital Wrapper?<\/h2>\n<p>The published data for the steel tube orbital wrapping machine provides a baseline for potential configurations. However, because the machine is customized, the ring size, supports, and conveyor dimensions are adjusted to match your pipe sizes and line layout. The following values are indicative and must be confirmed per project.<\/p>\n<table>\n<thead><tr><th>Item<\/th>\n<th>Published value<\/th><\/tr><\/thead>\n<tbody>\n<tr><td>Bundle OD<\/td>\n<td>300\u20132,000 mm<\/td><\/tr>\n<tr><td>Pipe length<\/td>\n<td>2,000\u20138,000 mm<\/td><\/tr>\n<tr><td>Bundle weight<\/td>\n<td>100\u20135,000 kg<\/td><\/tr>\n<tr><td>Ring speed<\/td>\n<td>20\u201360 r\/min<\/td><\/tr>\n<tr><td>Wrapping speed<\/td>\n<td>2\u201312 m\/min<\/td><\/tr>\n<tr><td>Overlap<\/td>\n<td>20\u201390%<\/td><\/tr>\n<tr><td>Wrap material<\/td>\n<td>PE stretch film, knit belt, VCI paper<\/td><\/tr>\n<tr><td>Power<\/td>\n<td>6.0 kW, AC 380 V 50\/60 Hz or to order<\/td><\/tr>\n<\/tbody><\/table>\n<p>These specifications serve as a reference for initial planning. The actual machine configuration will be tailored to your specific operational needs, including the maximum bundle weight and diameter constraints.<\/p>\n<h2>How Long Does One Bundle Take to Wrap?<\/h2>\n<p>Understanding the wrap time is essential for production planning. The time required to wrap a single bundle depends on the bundle length and the chosen wrapping speed. For illustrative purposes, a 6,000 mm pipe bundle wrapped at 6 m\/min takes approximately 1 minute of ring travel. At the top end of the speed range, 12 m\/min, the same bundle passes in about 30 seconds. Conversely, at 2 m\/min, the process takes 3 minutes. It is important to note that heavier overlaps require slower travel speeds, which increases the wrap time. These calculations are illustrative and do not include the time for loading and unloading the bundle.<\/p>\n<p>The automation level decides what sits inside that cycle chain. In the semi-automatic configuration the page describes, the manual film start and the manual trim are part of the cycle, not work done in parallel with it: the operator fixes the tail before the spiral runs and cuts it before the bundle leaves. Automatic film clamping and cutting is an option, so the automation level should be settled before the order is placed, because it changes both the operator task and the time per bundle.<\/p>\n<h2>Selection checklist<\/h2>\n<p>When evaluating this machine for your facility, consider the following requirements to ensure a suitable configuration:<\/p>\n<ul>\n<li><strong>Pipe Dimensions:<\/strong> Specify the pipe OD, bundle section, and bundle length.<\/li>\n<li><strong>Bundle Weight:<\/strong> Determine the maximum weight of the bundles to be wrapped.<\/li>\n<li><strong>Wrap Material:<\/strong> Choose between stretch film, knit belt, or VCI paper based on corrosion protection and transport needs.<\/li>\n<li><strong>Overlap:<\/strong> Define the required overlap percentage and number of layers for secure transport.<\/li>\n<li><strong>Production Rate:<\/strong> Calculate the bundles per hour and consider the link to your bundling station.<\/li>\n<li><strong>Automation Level:<\/strong> Decide between manual or automatic film start and cut mechanisms.<\/li>\n<\/ul>\n<h2>Safety<\/h2>\n<p>Safety is a primary concern in the design of orbital wrapping machines. The turning ring presents a potential hazard, particularly when operators are working close to it during film start and end procedures. The machine is designed with guards around the ring zone to mitigate this risk. Controls are set so that the ring turns only when the operator is clear of the hazard area. For markets requiring CE certification, the design adheres to ISO 12100:2010 for risk assessment and EN 415-10:2014 for general packaging machine requirements. Please note that EN 415-10 is a design reference and ISO 12100 is a risk-assessment method; certification of a delivered machine is confirmed in the project ordering agreement.<\/p>\n<h2>Engineering FAQ<\/h2>\n<p><strong>Q: What size pipe bundles can the orbital wrapper take?<\/strong><\/p>\n<p>A: The published range supports bundle ODs from 300 to 2,000 mm, pipe lengths from 2,000 to 8,000 mm, and weights from 100 to 5,000 kg. These values are subject to confirmation based on your specific project requirements.<\/p>\n<p><strong>Q: How fast does it wrap?<\/strong><\/p>\n<p>A: The ring typically turns at speeds between 20 and 60 r\/min, while the bundle travels at 2 to 12 m\/min. These speeds are adjustable to achieve the desired overlap and production rate.<\/p>\n<p><strong>Q: Can I change the overlap?<\/strong><\/p>\n<p>A: Yes, the overlap can be set between 20% and 90%, depending on the stability required for the specific load.<\/p>\n<p><strong>Q: Why do the pipes sit in V-shaped supports?<\/strong><\/p>\n<p>A: The V-shaped supports hold round pipes in a stable group, preventing the bundle from rolling as the ring turns. This ensures even film application and prevents damage to the pipes.<\/p>\n<p><strong>Q: What wrap materials can it use?<\/strong><\/p>\n<p>A: The machine can handle PE stretch film, knit belt, or VCI paper, allowing for flexibility in packaging solutions based on corrosion protection needs.<\/p>\n<p><strong>Q: How long does one bundle take?<\/strong><\/p>\n<p>A: Wrap time varies based on bundle length and speed. For example, a 6 m bundle at 6 m\/min takes about 1 minute. This is an illustrative calculation and does not include loading and unloading time.<\/p>\n<p><strong>Q: What power does it need?<\/strong><\/p>\n<p>A: The standard power requirement is 6.0 kW at AC 380 V 50\/60 Hz, but this can be customized to your local supply standards.<\/p>\n<p><strong>Q: Which standards apply?<\/strong><\/p>\n<p>A: For CE markets, the machine design follows ISO 12100:2010 for risk assessment and EN 415-10:2014 for general packaging machine requirements.<\/p>\n<h2>Next step<\/h2>\n<p>To receive a real configuration for a horizontal orbital wrapping machine, please send the following data to the supplier:<\/p>\n<ol>\n<li>Pipe outer diameter and wall thickness.<\/li>\n<li>Bundle section (e.g., hexagonal, rectangular) and bundle length.<\/li>\n<li>Maximum bundle weight.<\/li>\n<li>Preferred wrap material (stretch film, knit belt, or VCI paper).<\/li>\n<li>Required overlap percentage.<\/li>\n<li>Target bundles per hour.<\/li>\n<li>Layout drawing of your current bundling station.<\/li>\n\n<p>We reply with a proposal after we confirm the details.<\/p>\n<h2>Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Customize-orbital-wrapper\/Pipe_wrapping_machine.html\">Pipe wrapping machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/orbital-stretch-wrapping-machine-with-v-shape-roll\/\">Orbital stretch wrapping machine with V-shape roll<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/economic-horizontal-orbital-stretch-wrapper-for-pipe-and-tube\/\">Economic horizontal orbital stretch wrapper for pipe and tube<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/how-to-steel-pipe-bundle-strapping-with-timber-blocker-insert\/\">How to steel pipe bundle strapping with timber blocker insert<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/orital-wrapper-for-long-object-3-straps-packing\/\">Orital wrapper for long object 3 straps packing<\/a><\/li>\n<\/ul><\/ol>","protected":false},"excerpt":{"rendered":"<p>A horizontal orbital wrapping machine for pipes uses a turning ring and V-shaped supports to apply spiral film wrapping to pipe bundles, ensuring stability and secure transport packaging. This method allows the film to lay [&hellip;]<\/p>","protected":false},"author":4,"featured_media":14260,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Horizontal Orbital Wrapping Machine for Pipes","_seopress_titles_desc":"Our horizontal orbital wrapper spiral-wraps pipe bundles on V-shaped supports: how ring and travel speed set overlap, pipe range data and wrap 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