{"id":1383,"date":"2018-08-08T07:52:16","date_gmt":"2018-08-08T07:52:16","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=1383"},"modified":"2026-10-20T01:38:59","modified_gmt":"2026-10-20T01:38:59","slug":"automatic-hose-coil-making-machine","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/automatic-hose-coil-making-machine\/","title":{"rendered":"Automatic Hose Coil Making Machine: Technology and Best Practices"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong><\/p>\n<p>A hose coil has to meet three numbers on the order: length, inside diameter and outside size. Our automatic hose coil making machine winds the hose on a drum between flanges, counts the length, cuts it and releases the finished coil, so each coil carries the right metres and fits the same carton or pallet pattern.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/xaQz40O4eEA?rel=0\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<p>A white corrugated hose builds up turn by turn on the winding drum. The finished coil is then wrapped in clear film and handled off the machine as one closed package.<\/p>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#parts\">What sets coil size<\/a><\/li>\n<li><a href=\"#sequence\">Coil making sequence<\/a><\/li>\n<li><a href=\"#length\">Coil length from coil size<\/a><\/li>\n<li><a href=\"#data\">Machine data<\/a><\/li>\n<li><a href=\"#release\">Releasing the coil<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist<\/a><\/li>\n<li><a href=\"#safety\">Safety<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"parts\">What sets coil size<\/h2>\n<ul>\n<li><strong>Drum diameter<\/strong> sets the coil ID.<\/li>\n<li><strong>Flange spacing<\/strong> sets the coil width.<\/li>\n<li><strong>Length counter<\/strong> sets the metres per coil, and with it the coil OD.<\/li>\n<li><strong>Traverse<\/strong> lays each turn beside the last so the layers stay even.<\/li>\n<\/ul>\n<p>Change the drum and the flange spacing, and the same machine makes a different coil size.<\/p>\n<h2 id=\"sequence\">Coil making sequence<\/h2>\n<ol>\n<li>The hose end is clamped on the drum.<\/li>\n<li>The drum turns and the traverse lays the hose between the flanges.<\/li>\n<li>The counter stops the drum at the set length.<\/li>\n<li>The hose is cut.<\/li>\n<li>The coil is strapped or wrapped while still held on the drum.<\/li>\n<li>The drum releases and the coil is taken off.<\/li>\n<\/ol>\n<h2 id=\"length\">Coil length from coil size<\/h2>\n<p><strong>Turns per layer \u2248 coil width \u00f7 hose OD<\/strong><\/p>\n<p><strong>Layers \u2248 (coil OD \u2212 coil ID) \u00f7 (2 \u00d7 hose OD)<\/strong><\/p>\n<p><strong>Length \u2248 \u03c0 \u00d7 (OD + ID) \u00f7 2 \u00d7 turns per layer \u00d7 layers<\/strong><\/p>\n<p>Example only: 20 mm hose on a coil of ID 350 mm, OD 500 mm and width 200 mm gives 200 \u00f7 20 = 10 turns per layer and 150 \u00f7 40 = 3.75 layers. The mean turn is \u03c0 \u00d7 425 \u2248 1,335 mm, so the coil holds about 1,335 \u00d7 10 \u00d7 3.75 \u2248 50,000 mm, or 50 m. Run the other way, this tells you the OD a 50 m coil will reach. The formula assumes turns sit square on each other; corrugated hose nests a little into the layer below, so a trial coil is wound to set the counter.<\/p>\n<h2 id=\"data\">Machine data<\/h2>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Item<\/th>\n<th style=\"text-align: left\">Value<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\">Coil ID<\/td>\n<td style=\"text-align: left\">350\u2013550 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Coil OD<\/td>\n<td style=\"text-align: left\">500\u2013800 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Coil width<\/td>\n<td style=\"text-align: left\">150\u2013300 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Coil weight<\/td>\n<td style=\"text-align: left\">5\u201335 kg<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Coiling speed<\/td>\n<td style=\"text-align: left\">1\u201360 m\/min<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Stations<\/td>\n<td style=\"text-align: left\">2<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Power<\/td>\n<td style=\"text-align: left\">4.5 kW<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Strap<\/td>\n<td style=\"text-align: left\">12\u201313 mm, 0.6\u20130.75 mm thick<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2 id=\"release\">Releasing the coil<\/h2>\n<p>The finished coil grips the drum, so the drum must let go before the coil can come off. Collapsing drum segments or a stripping plate push the coil clear without pulling turns out of shape. Strapping or wrapping before release is what keeps the coil round once it leaves the drum.<\/p>\n<h2 id=\"selection-checklist\">Selection checklist<\/h2>\n<ol>\n<li>Hose OD and material.<\/li>\n<li>Coil length in metres.<\/li>\n<li>Coil ID and width, or carton size.<\/li>\n<li>Line speed.<\/li>\n<li>Strapping, wrapping or both.<\/li>\n<li>Labels and weighing.<\/li>\n<\/ol>\n<h2 id=\"safety\">Safety<\/h2>\n<p>We design to EN ISO 12100:2010 for risk assessment, EN 415-10 for packaging machine safety and EN 60204-1 for the electrical equipment. The drum is guarded and the cutter works only with the guard closed.<\/p>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p>Q: How do I get a smaller coil OD for the same length?\nA: Use a wider coil or a smaller ID, within the machine range.<\/p>\n<p>Q: How fast does it coil?\nA: 1\u201360 m\/min.<\/p>\n<p>Q: Can it make coils for cartons?\nA: Yes; the coil size is set to the carton.<\/p>\n<p>Q: Does it work behind the extruder?\nA: Yes, with two stations so winding does not stop.<\/p>\n<h2 id=\"next-step\">Next step<\/h2>\n<ol>\n<li><strong>Send your hose OD, coil length and carton or coil size<\/strong> to info@fhopepack.com.<\/li>\n<li><strong>We set<\/strong> the drum, flanges and packing stations.<\/li>\n<li><strong>We reply within 24 hours<\/strong> with a proposal and quotation.<\/li>\n<\/ol>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Hose-packaging-machine\/Hose-coiling-and-strapping-machine.html\">Hose coiling and strapping machine (product)<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automatic-pipe-coiler-and-hose-coiling-machine-2\/\">Automatic pipe coiler and hose coiling machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automatic-online-hdpe-pipe-coiling-and-hose-winding-machine\/\">Automatic online HDPE pipe coiling and hose winding machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/embaladora-de-tubo-corrugadol-hose-coil-wrapping-machine\/\">Embaladora de tubo corrugado hose coil wrapping machine<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li>FHOPE product page: hose coiling and strapping machine<\/li>\n<li>EN ISO 12100:2010; EN 415-10; EN 60204-1<\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-20<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary A hose coil has to meet three numbers on the order: length, inside diameter and outside size. Our automatic hose coil making machine winds the hose on a drum between flanges, counts the [&hellip;]<\/p>","protected":false},"author":1,"featured_media":2594,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Automatic Hose Coil Making Machine | FHOPE","_seopress_titles_desc":"How an automatic hose coil making machine winds, sizes and releases hose coils: drum and flanges, coil length formula, coil range, output and buyer 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