{"id":1314,"date":"2018-07-26T07:40:28","date_gmt":"2018-07-26T07:40:28","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=1314"},"modified":"2026-10-27T08:04:15","modified_gmt":"2026-10-27T08:04:15","slug":"automatic-vertical-pallet-wrapper-for-multipurpose-use","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/automatic-vertical-pallet-wrapper-for-multipurpose-use\/","title":{"rendered":"Automatic &#038; Vertical Pallet Wrapper for Multipurpose Use"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong>\nThe A600 vertical turntable stretch wrapper integrates a powered top press mechanism to stabilize non-rigid, unstable, and cylindrical cargo that traditional turntable wrappers cannot handle alone. By delivering a controlled vertical preload onto the top surface of the load, the machine prevents rocking, tipping, and tangential slippage caused by turntable acceleration and film wrapping tension. This enables reliable, high-yield wrapping of round cable drums, yarn coils, stacked furniture, empty containers, and tall palletized goods on a single footprint. A worked engineering example demonstrates the cycle calculations, film yield, and throughput constraints against A-series OEM standards.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/uZDWh58MYyk\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<hr \/>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#why\">Why awkward loads need a top press<\/a><\/li>\n<li><a href=\"#press\">The A600 top press device<\/a><\/li>\n<li><a href=\"#cycle\">Wrapping cycle with the press<\/a><\/li>\n<li><a href=\"#specs\">A600 features and A-series reference data<\/a><\/li>\n<li><a href=\"#example\">Worked example: a large cable roll<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist: what to send us<\/a><\/li>\n<li><a href=\"#safety\">Safety and EN 415-6<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"why\">Why awkward loads need a top press<\/h2>\n<p>A standard square pallet loaded with interlocking corrugated boxes maintains inherent gravitational stability on a rotating turntable. Cylindrical items stood on end (such as wire spools, slit coils, and textiles), vertically nested plastic chairs, and ultra-light, tall unit loads do not.<\/p>\n<p>During the wrapping cycle, two physical forces destabilize these non-standard geometries:<\/p>\n<ol>\n<li><strong>Turntable angular acceleration<\/strong>: Rotational torque creates centrifugal inertia that causes unanchored goods to slip radially across the turntable base.<\/li>\n<li><strong>Film payout tension<\/strong>: As the powered film carriage applies stretched film (exerting 30\u201380 N of tangential draw force), the load is pulled off its vertical axis before enough containment force has bonded the product to the pallet base.<\/li>\n<\/ol>\n<p>The A600 resolves this instability from above. Its overhead press applies a dedicated vertical clamping force to create positive frictional engagement against the turntable surface. The load, pallet, and contact plate turn as one synchronized unit, maintaining axial alignment while stretch film is applied.<\/p>\n<h2 id=\"press\">The A600 top press device<\/h2>\n<p>The A600 vertical press unit is engineered for plant-specific operational parameters, driven either by an electric gear motor or a pneumatic cylinder:<\/p>\n<ul>\n<li><strong>Electric motor drive<\/strong>: Utilizes a brake motor with a heavy-duty screw drive or guided chain lift. It provides positive mechanical self-locking at any position, ideal for operations without dedicated high-volume clean compressed air lines.<\/li>\n<li><strong>Pneumatic drive<\/strong>: Powered by a dual-acting cylinder with dual guide rods. It delivers rapid approach speeds and soft cushioning, suitable for high-speed cycle rates or facilities with standard 0.6\u20130.8 MPa factory air.<\/li>\n<\/ul>\n<p>To prevent rotational shearing, the contact plate incorporates an <strong>integrated heavy-duty thrust rotary bearing assembly<\/strong>. As the turntable spins the load at 13 r\/min, the contact plate rotates freely with the product while the vertical actuator arm remains completely stationary.<\/p>\n<p>Contact plates are engineered per application:<\/p>\n<ul>\n<li><strong>Flat cushioned plates<\/strong>: Lined with closed-cell EVA or high-density polyurethane (PU) padding to absorb surface tolerances and prevent marring on painted, lacquered, or corrugated surfaces.<\/li>\n<li><strong>Self-centering disc plates<\/strong>: Profiled with a stepped or conical boss to engage internal cores of vertical cable reels, coiled yarn, and steel strip reels, preventing radial shift during spinning.<\/li>\n<\/ul>\n<h2 id=\"cycle\">Wrapping cycle with the press<\/h2>\n<ol>\n<li><strong>Load<\/strong>: A forklift or pallet jack positions the palletized product on the center of the turntable, aligned directly below the overhead press plate.<\/li>\n<li><strong>Press<\/strong>: The operator initiates the cycle from the PLC touch panel. The top press descends at a controlled rate until reaching either a preset position limit or an automated pressure threshold, locking the load against the platform.<\/li>\n<li><strong>Wrap<\/strong>: The turntable accelerates smoothly via frequency inverter control while the pre-stretch carriage ascends and descends along the mast. Independent counters manage reinforcement wraps:\n<ul>\n<li>Base wrap count: 0\u201399 rotations (secures load to the pallet)<\/li>\n<li>Intermediate reinforcement wraps: 0\u201399 rotations (critical for roll splices or joint areas)<\/li>\n<li>Top wrap count: 0\u201399 rotations (locks the top layer)<\/li>\n<\/ul><\/li>\n<li><strong>Release<\/strong>: Once the carriage completes its final descent and returns to the home position, the turntable stops with position-locked precision. The top press retracts vertically to its park height.\n<em>(Note: The standard A600 features operator-assisted film cutting and wiping; for fully automated cycle automation, our A400 integration package incorporates pneumatic clamp, hot-wire cut, and film wipe units).<\/em><\/li>\n<li><strong>Unload<\/strong>: The forklift extracts the secured, unitized load for staging or logistics dispatch.<\/li>\n<\/ol>\n<h2 id=\"specs\">A600 features and A-series reference data<\/h2>\n<p>The A600 is built on our industrial A-series platform, sharing high-tensile mast structures and structural turntable components. The table below outlines core baseline engineering parameters:<\/p>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Engineering Parameter<\/th>\n<th style=\"text-align: left\">A300 Standard Platform<\/th>\n<th style=\"text-align: left\">A600 Custom Top Press Configuration<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\">Maximum load footprint<\/td>\n<td style=\"text-align: left\">1,500 \u00d7 1,500 mm<\/td>\n<td style=\"text-align: left\">1,500 \u00d7 1,500 mm (Custom up to 2,000 \u00d7 2,000 mm)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Minimum load footprint<\/td>\n<td style=\"text-align: left\">500 \u00d7 500 \u00d7 500 mm<\/td>\n<td style=\"text-align: left\">500 \u00d7 500 \u00d7 500 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Maximum clear load height<\/td>\n<td style=\"text-align: left\">1,800 mm<\/td>\n<td style=\"text-align: left\">1,600\u20132,400 mm (Calculated net of press assembly)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Maximum payload capacity<\/td>\n<td style=\"text-align: left\">2,000 kg<\/td>\n<td style=\"text-align: left\">2,000 kg (Heavy-duty custom up to 3,000 kg)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Turntable rotation speed<\/td>\n<td style=\"text-align: left\">Up to 13 r\/min (Inverter-driven)<\/td>\n<td style=\"text-align: left\">3\u201313 r\/min (Adjustable soft-start and soft-stop)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Pre-stretch performance<\/td>\n<td style=\"text-align: left\">250% fixed standard<\/td>\n<td style=\"text-align: left\">250% standard (Gears interlocked 100%\u2013300%)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Film material specification<\/td>\n<td style=\"text-align: left\">LLDPE roll: 500 mm wide, 25 \u00b5m, 76 mm ID core<\/td>\n<td style=\"text-align: left\">LLDPE machine film: 500 mm wide, 17\u201335 \u00b5m<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Reinforcement wrap presets<\/td>\n<td style=\"text-align: left\">0\u201399 wraps at bottom, middle, top<\/td>\n<td style=\"text-align: left\">0\u201399 wraps at bottom, middle, top<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Operational throughput<\/td>\n<td style=\"text-align: left\">20\u201340 pallets\/hour<\/td>\n<td style=\"text-align: left\">18\u201335 loads\/hour (Dependent on press stroke)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\">Main electrical connection<\/td>\n<td style=\"text-align: left\">220 V \/ 1-Phase \/ 50 Hz (or 380 V 3-Phase)<\/td>\n<td style=\"text-align: left\">220 V \/ 380 V \/ 415 V (To customer plant spec)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><em>Engineering Note<\/em>: The physical vertical envelope of the overhead press and guide arm reduces the effective maximum clear height by approximately 200\u2013350 mm compared to an open mast. Please specify your absolute tallest load height including pallet skids.<\/p>\n<h2 id=\"example\">Worked example: a large cable roll<\/h2>\n<p>Consider an industrial cable reel stood vertically on a wooden skid:<\/p>\n<ul>\n<li><strong>Diameter (D)<\/strong>: 1,200 mm<\/li>\n<li><strong>Height (H)<\/strong>: 1,000 mm<\/li>\n<li><strong>Total weight<\/strong>: 800 kg (Well within the 2,000 kg table limit)<\/li>\n<\/ul>\n<p><strong>1. Film applied per revolution:<\/strong>\nA circular perimeter is calculated as:<\/p>\n<ul>\n<li><code>Perimeter = &pi; &times; D = 3.1416 &times; 1.2 m = 3.77 m<\/code><\/li>\n<\/ul>\n<p><strong>2. Rotations calculation:<\/strong>\nUsing a standard 500 mm roll width with an industry-standard 50% overlap, the vertical carriage advancement rate is 250 mm per turntable revolution:<\/p>\n<ul>\n<li><code>Traverse turns (Ascent) = 1,000 mm &divide; 250 mm = 4 turns<\/code><\/li>\n<li><code>Traverse turns (Descent) = 1,000 mm &divide; 250 mm = 4 turns<\/code><\/li>\n<li>Base reinforcement: 2 extra turns<\/li>\n<li>Top reinforcement: 2 extra turns<\/li>\n<li><code>Total cycle turns = 4 + 4 + 2 + 2 = 12 turns<\/code><\/li>\n<\/ul>\n<p><strong>3. Film consumption:<\/strong><\/p>\n<ul>\n<li><code>Total film laid on load = 12 turns &times; 3.77 m = 45.24 m<\/code><\/li>\n<li>At 250% powered pre-stretch ratio, 1 meter of raw film yields 3.50 meters of stretched film:<\/li>\n<li><code>Raw film consumption = 45.24 m &divide; 3.5 = 12.93 m<\/code><\/li>\n<\/ul>\n<p><strong>4. Machine run time:<\/strong>\nAt the standard turntable rotational speed of 13 r\/min:<\/p>\n<ul>\n<li><code>Wrapping duration = (12 turns &divide; 13 r\/min) &times; 60 s = 55.4 s<\/code><\/li>\n<li>Net cycle time per roll averages approximately 75\u201385 seconds, including press descent, soft-start ramp, film cut, and press return.<\/li>\n<\/ul>\n<h2 id=\"selection-checklist\">Selection checklist: what to send us<\/h2>\n<p>To ensure exact mechanical clearances and adequate downforce sizing, forward the following parameters to our technical engineering desk:<\/p>\n<ol>\n<li><strong>Product profiles<\/strong>: Shape (cubical, cylindrical, irregular bundle), footprint dimensions, and total mass (minimum and maximum).<\/li>\n<li><strong>Maximum vertical stack<\/strong>: Maximum clear height including pallet, runner, or base skid.<\/li>\n<li><strong>Actuation preference<\/strong>: Pneumatic cylinder (rapid, requires clean air supply) or motorized mechanical drive (positive lock, clean electric operation).<\/li>\n<li><strong>Product contact surface<\/strong>: Flat, hollow-core reel, convex, or fragile finish requiring specific PU\/rubber interface padding.<\/li>\n<li><strong>Target throughput rate<\/strong>: Target pallets or unit loads per hour.<\/li>\n<li><strong>Utility availability<\/strong>: Operating voltage (V \/ Ph \/ Hz) and factory compressed air supply pressure (bar \/ MPa).<\/li>\n<\/ol>\n<h2 id=\"safety\">Safety and EN 415-6<\/h2>\n<p>The A600 is engineered and manufactured in compliance with <strong>EN 415-6<\/strong> (Safety of packaging machines: Pallet wrapping machines) and standard <strong>ISO 12100:2010<\/strong> principles for risk mitigation:<\/p>\n<ul>\n<li><strong>Crush zone protection<\/strong>: The vertical descending press constitutes an operational shear\/crush point. The descent circuit features controlled-speed throttling and can be equipped with safety contact edges or area laser scanners to halt descent if an obstruction is sensed.<\/li>\n<li><strong>Ergonomic isolation<\/strong>: The top press completely eliminates manual intervention during the wrapping cycle, ending the hazardous practice of operators holding unstable loads by hand.<\/li>\n<li><strong>E-Stop and Isolation<\/strong>: Fitted with red emergency-stop pushbuttons (Category 0 stop per EN 60204-1) and an OSHA-compliant lockable electrical isolator switch (LOTO).<\/li>\n<li><strong>Physical safeguarding<\/strong>: Perimeter safety fencing, interlocked gate switches, and muting photocells are available to integrate into plant-specific safety architectures.<\/li>\n<\/ul>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p><strong>Q: Can one A600 machine wrap both standard boxed pallets and loose cable spools?<\/strong>\nA: Yes. The PLC supports multiple programmable recipes. The machine can run in standard mode (press parked at top dead-center for stable palletized boxes) or in press mode (press actively clamps cylindrical coils or stacked items).<\/p>\n<p><strong>Q: Should our plant specify a motorized screw press or a pneumatic cylinder press?<\/strong>\nA: If plant compressed air is readily available (minimum 0.6 MPa), pneumatic actuation offers faster travel speeds and simplified component counts. If clean compressed air is absent, or if high, unyielding downforce is required across variable height stops, the motorized electromechanical screw press is recommended.<\/p>\n<p><strong>Q: Will the clamping plate crush corrugated caps or scratch coated surfaces?<\/strong>\nA: No. Clamping pressure is adjustable via pressure regulators (pneumatic models) or torque-limiting sensors (electric models). The contact surface is lined with high-density elastomeric EVA\/PU padding to eliminate surface marking.<\/p>\n<p><strong>Q: What machine safety standards apply to European deliveries?<\/strong>\nA: The A600 fully complies with the European Machinery Directive 2006\/42\/EC, harmonized standard EN 415-6 for pallet wrappers, and EN ISO 13849-1 for safety-related parts of control systems.<\/p>\n<h2 id=\"next-step\">Next step<\/h2>\n<ol>\n<li><strong>Submit load parameters<\/strong>: Send your load drawings, dimensions, and weights to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Technical review (within 24 hours)<\/strong>: Our engineering team reviews clearances, confirms press drive mechanics, and proposes matching plate profiles.<\/li>\n<li><strong>CAD layout confirmation<\/strong>: We provide a 2D\/3D general arrangement drawing validating mast stroke, turntable diameter, and press plate reach against your largest product.<\/li>\n<\/ol>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Semi-auto-pallet-wrapping-machine\/Pallet-wrapping-machine-A600.html\">A600 Pallet Stretch Wrapper with Top Press Device<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Semi-auto-pallet-wrapping-machine\/Pallet-stretch-wrapping-machine-A300.html\">A300 Industrial Turntable Stretch Wrapping Machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/online-pallet-wrapper-with-top-press\/\">Automatic Online Pallet Stretch Wrapper with Top Press<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/height-pallet-packing-machine-with-top-press-device\/\">High-Profile Turntable Wrapping Machine with Overhead Press Plate<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/turntable-stretch-wrapper-b200\/\">Semi-Automatic Turntable Stretch Wrapper B200 Series<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/inline-turntable-pallet-wrapper\/\">Heavy-Duty Inline Conveyorized Turntable Wrapper Systems<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li>Technical Specifications: FHOPE A600 Top Press Pallet Wrapper and A-Series Platform Engineering Documentation.<\/li>\n<li>Machinery Architecture Video: <a href=\"https:\/\/www.youtube.com\/@fhopepack\">FHOPE Multipurpose Vertical Turntable Stretch Wrapper Demonstrations<\/a>.<\/li>\n<li>Stretch Film Optimization: Engineering kinematics calculations for 250% pre-stretch payout ratios.<\/li>\n<li>Compliance Norms: EN 415-6:2013 (Safety of packaging machines &#8211; Part 6: Pallet wrapping machines); ISO 12100:2010 (General principles for design &#8211; Risk assessment and risk reduction).<\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-17<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary The A600 vertical turntable stretch wrapper integrates a powered top press mechanism to stabilize non-rigid, unstable, and cylindrical cargo that traditional turntable wrappers cannot handle alone. By delivering a controlled vertical preload onto [&hellip;]<\/p>","protected":false},"author":1,"featured_media":2424,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Vertical Pallet Wrapper with Top Press A600 | FHOPE","_seopress_titles_desc":"Our A600 vertical pallet wrapper holds rolls, chairs and other awkward loads with a top press while the turntable wraps them. 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