{"id":12970,"date":"2026-03-30T08:58:46","date_gmt":"2026-03-30T08:58:46","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=12970"},"modified":"2026-10-22T00:31:24","modified_gmt":"2026-10-22T00:31:24","slug":"orital-wrapper-for-long-object-3-straps-packing","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/orital-wrapper-for-long-object-3-straps-packing\/","title":{"rendered":"Orbital Wrapper for Long Bars: Wrapping Three Bands at Set Points Instead of a Full Spiral"},"content":{"rendered":"<p>An orbital wrapper for long bars can wrap three distinct bands at specific set points rather than covering the entire length in a full spiral. This method is designed for scenarios where the bands only need to hold or protect the product at specific locations, such as near the ends and the middle of the bar. By targeting only these critical zones, the machine uses less material compared to continuous spiral wrapping, making it a more efficient solution for specific packaging requirements.<\/p>\n<h2>Overview<\/h2>\n<p>The page describes the operational sequence of an orbital wrapper handling long round bars. The process begins with the bar resting on rollers and passing through the center of a ring frame. Hand-wheel centring units on each side hold the bar on the ring axis. The ring then turns to lay a short band of wrap around the bar at one position. Afterward, the bar moves on, and the ring wraps the next position, resulting in separate bands along the bar rather than a full spiral.<\/p>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/ZRih68J8bis?rel=0\" title=\"Orbital Wrapper for Long Bars: Wrapping Three Bands at Set Points Instead of a Full Spiral\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<h2>How Band Wrapping Differs from Full Spiral<\/h2>\n<p>The primary distinction between band wrapping and full spiral wrapping lies in the coverage pattern and material usage. In band wrapping, the ring wraps only where the bar or bundle needs holding, such as near the ends and the middle. This targeted approach is ideal when the structural integrity of the bundle does not require continuous coverage along the entire length.<\/p>\n<p>In contrast, full spiral wrapping involves the bar traveling through while the ring turns continuously, so the wrap covers the whole length. This method is typically used when maximum protection or stability is required along the entire product.<\/p>\n<p>The same orbital wrapper machine can perform both patterns. The packaging position is set automatically, allowing the same ring to switch between banding and spiral modes depending on the customer&#8217;s specific needs. This flexibility means that a single machine can adapt to different product requirements without needing separate equipment for each wrapping style.<\/p>\n<h2>What Are the Published Specifications for the F Series?<\/h2>\n<p>The orbital wrapper is part of the F series rod wrapper. The manufacturer publishes the following values for the series, and each line is confirmed for your project.<\/p>\n<table>\n<thead><tr><th>Item<\/th>\n<th>Published value (confirm per project)<\/th><\/tr><\/thead>\n<tbody>\n<tr><td>Product OD<\/td>\n<td>200\u2013500 mm<\/td><\/tr>\n<tr><td>Product length<\/td>\n<td>2,000\u201310,000 mm<\/td><\/tr>\n<tr><td>Ring speed<\/td>\n<td>30\u201360 r\/min<\/td><\/tr>\n<tr><td>Wrapping speed (full spiral)<\/td>\n<td>2\u201312 m\/min<\/td><\/tr>\n<tr><td>Overlap<\/td>\n<td>20\u201390%<\/td><\/tr>\n<tr><td>Power<\/td>\n<td>6.8 kW, AC 380 V 50 Hz, or to order for other supplies<\/td><\/tr>\n<tr><td>Control<\/td>\n<td>PLC and HMI; speed by converter<\/td><\/tr>\n<tr><td>Wrap tension<\/td>\n<td>Set by a brake system<\/td><\/tr>\n<tr><td>Fault handling<\/td>\n<td>Automatic alarm on a fault<\/td><\/tr>\n<\/tbody><\/table>\n<p>The exact configuration for a project \u2014 precise OD limits, length capacity and electrical requirements \u2014 is confirmed per project. The same ring carries PE stretch film, knit belt or VCI paper, chosen for the protection the product needs.<\/p>\n<h2>How Long Does One Band Take to Wrap?<\/h2>\n<p>Calculating the time required for band wrapping involves understanding the ring&#8217;s rotation speed and the number of turns needed per band. A worked example illustrates this process: if each band takes 6 ring turns at a speed of 60 r\/min, the ring needs 6 \u00f7 60 = 0.1 minute, or 6 seconds, per band.<\/p>\n<p>For three bands, the total ring time per bar is approximately 18 seconds. This calculation does not include the indexing time between positions, which is the time required for the bar to move from one wrapping position to the next. The indexing time depends on the specific indexing mechanism and the distance between the set points, which varies by project configuration.<\/p>\n<p>Therefore, the total cycle time per bar is the sum of the ring wrapping time and the indexing time. Buyers should consider both components when estimating production throughput. The 18-second figure is an illustrative calculation based on specific assumptions and should not be treated as a guaranteed production rate without confirming the indexing time and other operational variables.<\/p>\n<h2>Selection Checklist for Buyers<\/h2>\n<p>When selecting an orbital wrapper for long bars, buyers should consider several key factors to ensure the machine meets their production needs.<\/p>\n<ul>\n<li><strong>Bar or Bundle Dimensions:<\/strong> Determine the OD and length of the bars or bundles to be wrapped. The machine must accommodate the maximum dimensions of the product.<\/li>\n<li><strong>Wrapping Pattern:<\/strong> Decide whether bands at set points or a full spiral is required. This decision impacts material usage and machine configuration.<\/li>\n<li><strong>Number of Bands and Positions:<\/strong> Specify the number of bands and their exact positions along the bar. This information is crucial for programming the machine&#8217;s automatic positioning system.<\/li>\n<li><strong>Wrap Material:<\/strong> Choose the appropriate wrap material, such as PE stretch film, knit belt, or VCI paper, based on the product&#8217;s protection requirements.<\/li>\n<li><strong>Line Integration:<\/strong> Determine if the machine will be used online with the bar line or offline. Online integration requires specific interface and synchronization capabilities, similar to those used in economic horizontal orbital stretch wrappers for pipe and tube.<\/li>\n<\/ul>\n<h2>Safety Standards and Risk Assessment<\/h2>\n<p>Safety is a critical aspect of machine design and operation. The ring turns close to the centring units, and the operator sets the hand wheels before the cycle begins. To ensure safety, the ring zone is guarded according to the risk assessment, and the controls are set so that the ring turns only when the operator is clear of the danger zone.<\/p>\n<p>For CE markets, the machine design applies ISO 12100:2010 for risk assessment and EN 415-10:2014 as a design reference. It is important to clarify that EN 415-10 is a design reference and ISO 12100 is a risk-assessment method; certification of a delivered machine is confirmed in the project ordering agreement.<\/p>\n<h2>Engineering FAQ<\/h2>\n<p><strong>Q: What is 3-band orbital wrapping?<\/strong><\/p>\n<p>A: The ring wraps three short bands at set points along the bar instead of a full spiral. This method saves material and is suitable for products that only need securing at specific points.<\/p>\n<p><strong>Q: What sizes does the rod wrapper take?<\/strong><\/p>\n<p>A: The F series rod wrapper handles products with an OD of 200\u2013500 mm and a length of 2,000\u201310,000 mm. These values are published ranges and must be confirmed per project.<\/p>\n<p><strong>Q: How fast is the ring?<\/strong><\/p>\n<p>A: The ring speed is 30\u201360 r\/min. The wrapping speed for full spirals is 2\u201312 m\/min. These speeds are adjustable and depend on the specific machine configuration.<\/p>\n<p><strong>Q: Can it wrap a full spiral as well?<\/strong><\/p>\n<p>A: Yes. The packaging position is set automatically, so the same ring can wrap bands or a full spiral. This flexibility allows the machine to adapt to different packaging requirements.<\/p>\n<p><strong>Q: What wrap materials can it use?<\/strong><\/p>\n<p>A: The machine can use PE stretch film, knit belt, or VCI paper. The choice of material depends on the product&#8217;s protection needs and environmental conditions.<\/p>\n<p><strong>Q: How long does one band take?<\/strong><\/p>\n<p>A: Based on an illustrative calculation, one band takes about 6 seconds for 6 ring turns at 60 r\/min. This time excludes the indexing time between positions.<\/p>\n<p><strong>Q: Which standards apply?<\/strong><\/p>\n<p>A: For CE markets, the machine design applies ISO 12100:2010 and EN 415-10:2014. Compliance is confirmed in the project ordering agreement.<\/p>\n<h2>Next Step<\/h2>\n<p>To get a real configuration for an orbital wrapper for long bars, buyers should send the following data to the supplier:<\/p>\n<ol>\n<li><strong>Product Dimensions:<\/strong> Bar or bundle OD and length.<\/li>\n<li><strong>Wrapping Requirements:<\/strong> Number of bands, their positions, and whether a full spiral is also needed.<\/li>\n<li><strong>Wrap Material:<\/strong> Preferred material (PE stretch film, knit belt, or VCI paper).<\/li>\n<li><strong>Line Integration:<\/strong> Whether the machine will be used online with the bar line or offline.<\/li>\n<li><strong>Layout Drawing:<\/strong> A layout drawing showing the available space and line connections.<\/li>\n\n<p>We reply with a proposal after we confirm the details. This ensures that the machine configuration is tailored to the specific requirements and constraints of the buyer&#8217;s production line.<\/p>\n<h2>Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/rod-orbital-wrapper-and-bar-wrapping-machine\/\">Rod Orbital Wrapper and Bar Wrapping Machine<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automatic-bar-wrapping-machine-and-small-orbital-wrapper\/\">Automatic Bar Wrapping Machine and Small Orbital Wrapper<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/economic-horizontal-orbital-stretch-wrapper-for-pipe-and-tube\/\">Economic Horizontal Orbital Stretch Wrapper for Pipe and Tube<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automatic-horizontal-orbital-wrapping-machine-for-pipes-and-bundles\/\">Automatic Horizontal Orbital Wrapping Machine for Pipes and Bundles<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Customize-orbital-wrapper\/Rod-wrapping-machine.html\">Rod wrapping machine data<\/a><\/li>\n<\/ul><\/ol>","protected":false},"excerpt":{"rendered":"<p>The FHOPE-R200 semi-automatic orbital wrapper processes 30\u201335 pallets\/hour with 1200\u00d71200\u00d72000mm load capacity, reducing manual wrapping labor by 75% across pharmaceutical, food processing, and logistics applications.<\/p>","protected":false},"author":1,"featured_media":13048,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Orbital Wrapper for Long Bars: 3-Band Wrapping","_seopress_titles_desc":"Our orbital wrapper wraps three short bands along a long bar instead of a full spiral: what the clip shows, rod wrapper data and time per 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